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HomeMy WebLinkAboutstory mill adaptive reuse book_Robert FoxleySTORY M I L L A STUDY INVOLVING THE ADAPTIVE RE-USE OF HISTORIC STRUCTURES IN BOZEMAN, MONTANA HISTORY The Story Mill /Bozeman Milling Com- pany was one of the single most im- portant industries that shaped the economic development of the Gallatin Valley. The original Story Mill busi- ness was crafted by the historic Boze- man entrepreneur Nelson Story. Story brought the first substantial cattle herd into the Gallatin Valley in 1866, se- cured beef contracts with the military, financed lucrative shipping networks in eastern Montana, and served as the president of the Gallatin Valley National Bank. Nelson anticipated the arrival of the Northern Pacific Railroad in the Gallatin Valley and constructed the original Story Mill facility in 1882. The Northern Pacific Railroad arrived in Bozeman in 1883 and by 1885 Nel- son Story was operating one of the largest flour mills in Montana. By 1892 the Story Mill had doubled its mill- ing capacity and boasted the largest payroll of any private enterprise in the Gallatin Valley and remained so for several decades. As a direct result of the interrelated influence of expanded Bozeman markets including the Story Mill and the arrival of the railroad in Bozeman, the number of farms in the Gallatin Valley expanded from 175 in 1880 to 950 in 1900. It should be mentioned that Nel- son Story contributed significantly to the development of Montana State University in Bozeman. This was di- rectly made possible though the finan- cial success of the Story Mill along with Nelson’s earlier entrepreneur- ial endeavors throughout Montana. Through both his generous financial contributions and land contributions the college campus of Montana State was able to be constructed in its cur- rent location on the hill above Boze- man’s historic downtown district. Thomas Byron Story took over management of the Story Mill busi- ness after his father Nelson Story re- tired in 1900. The original Story Mill wood constructed complex burned in 1901 after a spark from a locomotive ignited a fire. After the fire, the Story’s merged with E. B. Lamme’s Bozeman Milling Company and reconstructed their new mill buildings on top of the foundation of the original structures. In doing so they reconstructed their mill complex out of brick, added an administrative office, a boiler room, and increased bushel storing capac- ity. By 1914 the Milwaukee Railroad had branched out to the Story Mill and popular local architect Fred Willson was commissioned to add to the Mill in order to increase milling capacity brought on by the addition of the Mil- waukee Road’s connection to grain abundant regions throughout Mon- tana. Willson’s design for the new flour warehouse effectively connected to the original brick building on the north side while servicing rail spurs on both the east and west side of the addition with a truck loading facility on the newly constructed north side of the warehouse. Also significant was the renovation and addition to the wooden grain elevator that effectively tripled its holding capacity. The newly expanded Bozeman Milling complex became one of the largest and most successful companies in all of Mon- tana and shipped flour and cereals throughout the northwest as far away as New York, Alaska, and even Japan. The decades after the second world war saw the eventual decline and final closing of the Story Mill com- plex. In the beginning of the 21st cen- tury the mill was examined for private redevelopment after being purchased by a new owner. The grand schemes of the developer were never realized and the buildings have sat vacant for many years after changing ownership once again. It is hopeful that these historic buildings can be redeveloped in a new manner that is cost effective, sustainable, and respectful to the his- tory of their original purpose. STRUCTURE IDENTIFICATION All of the structures within the pro- posed site are addressed in accor- dance with their nomination to the National Register of Historic Places. This project does not address all of the nominated structures within the Story Mill property. This study is pri- marily concerned with the landmark structures of the historic Story Mill complex. Structures that have been nominated to the NRHP but are not part of this study include all of the Sto- ry Mill canal structures, all stockyard structures, all of the slaughterhouse structures and the Story Mill carriage house. The analysis of each of these structures identifies their historic use, construction technique, individual spa- tial qualities and defining character- istics that uniquely aid their adaptive re-use.      2 6 8 1 5341010 9 7 1313 1212 11 1. EAST WAREHOUSE........................c.1883 2. HEAD MILLERS RESIDENCE.........c.1892 3. GRAIN SCALES...............................c.1902 4. GRAIN ELEVATOR..........................c.1903 5. STORY MILL.................................pre 1904 6. ADMIN/ BOILER/ STORAGE.......pre 1904 7. PUMP HOUSE..............................pre 1904 8. FLOUR WAREHOUSE ....................c.1912 9. CONCRETE GRAIN BINS............pre 1927 10. STEEL GRAIN BINS........................c.1943 11. FLAT STORAGE WAREHOUSE......c.1950 12. LOADING ENCLOSURE..............pre 2006 13. CONCRETE ANNEX.....................pre 2006 11 2 6 8 1 53410 9 7 13 12 HISTORIC/ CONTRIBUTING STRUCTURE NON CONTRIBUTING STRUCTURE STRUCTURE 1 EAST WAREHOUSE Historic structure that is damaged. Roof collapsing. Walls crumbling on east side. This building is the single oldest historic structure on the prop- erty and also has the most signifi - cant damage. To reuse this structure it would take a signifi cant amount of structural bracing and the recon- struction of its walls, fl oors, and roof. The building maintains a signifi cant amount of unique architectural details in brickwork although much of its brick parapets and exterior walls are dete- riorating.Construction Date: 1883 As-Built: Historic/ Contributing Historic Use: Agricultural/ Industrial Construction Date: 11 2 6 8 1 53410 9 7 13 12 STRUCTURE 2 HEAD MILLER’S RESIDENCE Historically this brick building served as the house for the Story Mill head miller and his family. It is a composite structure that has a stone foundation, brick bearing walls and wooden frame roof structure. The interior walls are wood framed and fi nished with board and plaster. The fl oor is supported by rough sawn timber beams below rough sawn planks under a hardwood fl oor surface. The structure also in- cludes an attached screened porch entry and wooden framed shed on the north side that was most likely added after the buildings initial construction. There is an exterior access door lead- ing down to the root cellar from the north eastern corner of the building. Construction Date: 1892 As-Built: Historic/ Contributing Historic Use: Residential Construction Date: 11 2 6 8 1 53410 9 7 13 12 Construction Date: 1902 As-Built: Historic/ Contributing Historic Use: Agricultural/ Industrial Construction Date: 11 2 6 8 1 53410 9 7 13 12 STRUCTURE 3 GRAIN SCALES These scales are a notable part of the history of Story Mill. This structure is primarily a low framed building with a corrugated metal envelope. The solid doors from this structure could be re- placed with glass curtain walls, doors, and windows in order to increase the circulation and transparency between the larger buildings that it connects to. This building could also serve as southeastern entrance to the elevator and mill structures that it connects to. Construction Date: 1903 As-Built: Historic/ Contributing Historic Use: Agricultural/ Industrial Construction Date: 11 2 6 8 1 53410 9 7 13 12 STRUCTURE 4 GRAIN ELEVATOR This elevator is the second elevator constructed on site after the original burned. The elevator is a wood struc- ture that is segmented by tall volumes used in the storage of bulk wheat that supplied the mill. In plan the struc- ture is gridded by wooden storage bins that travel up the entire height of the elevator. The plan of the elevator looks very much like a square checker board with an attached narrow and taller volume to the north that con- tains stairs and north facing windows. The “checkerboard” of grain bins are constructed by layering 2x4 wood studs horizontally and stacking them much the same way a wood log cabin would be built. The stacking of these wooden members can be seen on the upper corner of the south side where some of the siding is missing. Construction Date: pre 1904 As-Built: Historic/ Contributing Historic Use: Agricultural/ Industrial Construction Date: 11 2 6 8 1 53410 9 7 13 12 STRUCTURE 5 STORY MILL This brick and wood structure served as the primary milling facility for the processing of bulk agriculture com- modities at Story Mill. The exterior brick wall is extremely thick and an- chors the ends of the large wooden beams that support the wood fl oor joists. Poured in place wood formed concrete columns rise from the base- ment level to support the 2nd fl oor structural beams in between the walls. These concrete columns support all of the structural wood columns above the fi rst fl oor. The interior fl oors are made of heavy timbers and are cov- ered in a patchwork of planks that hide openings that were designed to allow the passage of chutes, pipes, belts, ropes, elevator shafts and stair- wells that served the historic function of the Story Mill. STRUCTURE 6 ADMIN/ BOILER ROOM/ STORAGE Original brick extension to tracks. For- merly housed much of the mechanical systems that served the mill complex. This structure could be segmented into separate spaces that could serve as studios, offi ces, or commercial spaces. Construction Date: pre 1904 As-Built: Historic/ Contributing Historic Use: Agricultural/ Industrial Construction Date: 11 2 6 8 1 53410 9 7 13 12 STRUCTURE 7 PUMP HOUSE Construction Date: pre 1904 As-Built: Historic/ Contributing Historic Use: Industrial Construction Date: 11 2 6 8 1 53410 9 7 13 12 Original structure housing the pump system for the Story Mill complex. This structure could be reused as a studio, a gallery, a maintanence build- ing or another mechanical building serving the redevelopment of the sur- rounding buildings. STRUCTURE 8 FLOUR WAREHOUSE The primary historic function of this building was as a bulk shipping ware- house that was served by both rail- road and trucking. This structure has a brick exterior wall resting on top of a stone foundation. The interior struc- ture is a post and beam system that supports the roof structure that spans between the exterior brick walls. The sub fl ooring is made of thick rough cut beams to support the industrial nature of its purpose. Much of the interior warehouse volume has been parti- tioned into separate spaces with light framing and sheetrock. This separa- tion of space took place after the mill ceased operation and tenants leased individual spaces from its owner start- ing in the 1990s. These tenant reno- vations would not be considered “his- toric” or “contributing”. Construction Date: 1912 As-Built: Historic/ Contributing Historic Use: Agricultural/ Industrial Construction Date: 11 2 6 8 1 53410 9 7 13 12 STRUCTURE 9 CONCRETE GRAIN BINS Construction Date: pre 1927 As-Built: Historic/ Contributing Historic Use: Agricultural/ Industrial Construction Date: 11 2 6 8 1 53410 9 7 13 12 This concrete structure has the poten- tial for a multitude of conversions. No- tably it could be renovated as a multi level apartment building or as a mixed use offi ce/ residential building. STRUCTURE 10 STEEL GRAIN BINS Bulk storage steel bins.The redevel- opment of these structures is limited by their shape and defi ning volumes. They could be renovated as an archi- tectural extension of the redevelop- ment of the concrete silos adjacent to them. In doing so they could house egress stairs or smaller volume spac- es that would be valuable if signifi cant structural beams, fl oors, and bracing were added to them to develop a con- nection to the concrete silos. Construction Date: 1943 As-Built: Historic/ Contributing Historic Use: Agricultural/ Industrial Construction Date: 11 2 6 8 1 53410 9 7 13 12 STRUCTURE 11 FLAT STORAGE WAREHOUSE Local sales warehouse. Unique build- ing typology in greater bozeman area. This building has the most signifi cant potential for likely adaptive reuse. Giv- en its proximity to the street, its large volume, and open fl oor plan it could easily be converted into a mixed use building with commercial use along the street and residential units at the back and on upper levels. Construction Date: 1950 As-Built: Non Contributing Historic Use: Agricultural/ Industrial Construction Date: 11 2 6 8 1 53410 9 7 13 12 STRUCTURE 12 LOADING DOCK ENCLOSURE Means of shelter during product trans- fer from warehouse to truck. This loading dock space could be redevel- oped into an entry to the warehouse building or as an outdoor common space. Construction Date: pre 2006 As-Built: Non Contributing Historic Use: Industrial Construction Date: 11 2 6 8 1 53410 9 7 13 12 STRUCTURE 13 CONCRETE ANNEX Infi ll. The remnants of this structure could be reconstructed as a connec- tion between the two mill buildings. This foundation could also be used as platform to build a more transpar- ent addition connecting to the existing taller mill building. Construction Date: pre 2006 As-Built: Non Contributing Historic Use: Industrial Construction Date: 11 2 6 8 1 53410 9 7 13 12 CASE STUDIES BUNBURY SILOS BUNBURY, WA. AUSTRALIA / Originally built for wheat storage, the historical grain silo’s have now been transformed into a luxury residential complex close to the harbour side. The landmark grain silos were con- structed in 1937 and have a place on the State Register of Heritage Places. The historic grain silos are one of the tallest structures in Western Austra- lia. The adaptive reuse of the silos resulted in an unusual and unique looking eight storey luxury residential apartment tower. Further development of the site transformed the surround- ing previously industrial rail yards into connecting buildings that serve the luxury resort and provide additional living units. Building Use: Luxury Residential Design: Transformation of the original grain storage silos into luxury apart- ments as the central focus of a large resort development. Lobby, egress, elevator, floor plates, balconies, and openings added to original structure. Additional “penthouse suite” built on top of the original silos. Sustainable Features: Adaptive Re- use of historic structure, improved day lighting GRUNERLOKKA STUDENT HOUSING OSLO, OSLO. NORWAY/ 2001 These student apartments in Gruner- lokka were previously a large grain storage facility until 1990. In 2001 the landmark structures were purchased when the university in Oslo moved some of its academic programs into nearby post industrial buildings along the adjacent river. The central silos where converted to serve utility func- tions and form a horizontal egress path between stairs and living units. Floor levels were created and open- ings were cut into the concrete silos to allow for operable windows to be installed. There is a common room on the 17th floor, a rooftop terrace, and bike racks in the basement. Building Use: Student Housing Design: Re purposing of existing con- crete silo structures to create living units for college students. Centralized egress corridor, stairwell, and plumb- ing occupies middle row of concrete silos while perimeter silos become rooms, allowing for greater day light- ing in inhabited space. Vibrant color pallet applied to interior and exterior design elements. Sustainable Features: Adaptive Re- use of landmark structure, proximity to student services/ campus, bike stor- age, roof terrace. NEWTOWN SILOS SYDNEY, NSW. AUSTRALIA / 2002 The original concrete silos and grain storage bins on this previously indus- trial site were converted into residen- tial units with associated open space. The silo apartments take advantage of the circular plan forms to create unusual but rational room shapes. A new lower-rise structure also provides additional apartments alongside the refurbished heritage buildings. All new work is clearly articulated, and the retained portions are restored in such a way that the three buildings form a coherent and functional whole. The new development retains the indus- trial qualities, scale and aesthetics of the existing complex. Building Use: Residential Design: Multiple additions to a his- toric structure that maximizes the number of leasable units on the build- ing site. Historic concrete and timber structure elements exposed through- out the lobby and living units as a means of conveying the buildings his- toric past and agricultural ties. Unique use of vertical car stack parking. Sustainable Features: Reclaimed building material, 3 star energy rated appliances, dual flush toilets, drought tolerant plants and native landscap- ing. PEARL STREET LOFTS PROVIDENCE, RI. UNITED STATES / 2005 Converting this varied assemblage of buildings dating from the 1850’s to the 1970’s involved selectively de- molishing portions of the complex that detracted from its historic character and designing a new entrance pavil- ion that enlivens an outdoor area and provides a striking entrance to the residences. Loft-style residential units feature exposed structural members, exposed brick, mezzanines, and open floor plans. Live/work, commercial, and industrial space was also incorpo- rated to further the revitalization of the neighborhood. Significant renovation of all buildings was completed in order to improve their aesthetic quality. Building Use: Commercial/ Residential/ Institutional/ Light Industrial Design: Mixed-use building with com- mercial and institutional spaces at ground level, residential units, live-in studio loft spaces, and light indus- trial spaces. Selective demolition of annexes and new addition of lobby. Creation of high end living units with exposed historic structure and archi- tectural building elements. Sustainable Features: Redevelop- ment of historic structures. BREWERY ARTS COLONY LOS ANGELES, CA. UNITED STATES / 1982 The Brewery Arts Colony was once the home of several brewing com- panies in an industrial complex of 21 buildings. After the site was pur- chased in 1980 the owner spent two years removing industrial equipment, improving egress, and partitioning the large industrial spaces into individual units. The primary concept behind the creation of the studio complex was that very minimal development should be done initially in order to leave a “blank canvas” for residents and also as a means of keeping down the cost of rent. The owner mandates that all residents must serve an artistic pur- pose in order to lease any of the units. Building Use: Artist live/work studios Design: Multiple industrial buildings partitioned off into individual artists lofts and work-in studios. Removal of industrial equipment, improved egress, and partitioning of large in- dustrial use spaces into individual units. Emphasis on minimal original development allows for future tenants to customize their leased units to their own lifestyle and personal touch Sustainable Features: Vegetated walls (by tenants), rooftop gardens (by tenants). No owner-developed sus- tainable implementations. THE BRIDGE BUILDING NASHVILLE, TN. UNITED STATES / 2012 The historic NABRICO building sat vacant for years before notable atten- tion was called to its location by the redevelopment of the Nashville wa- terfront and the construction of a foot- ball stadium nearby. The architects choose to remove part of a wall on an older section of the building in order to provide for a modern interpretation of the structure. A vibrant new addition to the structure references the material qualities of a river barge which was the primary design service of the busi- ness that erected the original struc- ture. The ground floor also includes a park office, room for concessions, and bathrooms that serve the park. Building Use: Commercial Design: Multiple level commercial spaces with emphasis on preservation of the original historic structure. A no- table addition to original building mass contains connected vertical egress, an elevator, and bathroom units. Sustainable Features: Ground- source heat pumps, solar hot water heating, rainwater collection for toilet water use, high-efficiency HVAC units, lighting and plumbing fixtures, perme- able hardscape materials, FSC-certi- fied wood materials, and low-emitting materials. NORTHSIDE PLANNED UNIT DEVELOPMENT BOZEMAN, MT. UNITED STATES / 2007 Architects: Comma-Q Architecture, Bozeman MT This project on the north side of Bozeman is an adaptive reuse of an original timber framed industrial ware- house. Prior to its renovation the site sat for a long period of time. The in- dustrial nature of the site is furthered by its close proximity to active and abandoned railroad tracks. Today the building houses a popular coffee shop and several other retail stores in its renovated structure. The structure of the building was retrofitted with a new structural steel frame while many of the original timbers, wood planks, and steel siding was reused in various ar- chitectural elements throughout the new design. Building Use: Commercial Design: Two story retail spaces with mezzanines, individual unit egress, added individual climate controlled air conditioning units, interiors finished by tenants, increased north views to the mountains. Sustainable Features: Reclaimed steel siding, wooden boards, wood flooring, and structural timbers. Im- proved day lighting through the im- plementation of added south facing glazing and overhead skylights along ridge. APPLIED RESEARCH STRUCTURE 1 EAST WAREHOUSE Applied Case Studies: - The Bridge Building Existing Structure New wall inside the existing brick wall New Floor Levels, Columns and Roof Windows and Egress Stair STRUCTURE 4 GRAIN ELEVATOR Applied Case Studies: - Bunburry Silos - Pearl Street Lofts Existing Structure Elevator and Egress Stair core Added Floor Levels Windows and Entry curtain walls STRUCTURE 5 STORY MILL Applied Case Studies: - Brewery Arts Colony - Pearl Street Lofts Existing Structure Elevator and Egress Stair core Division of spaces Upgraded Sprinklers/ Skylights over stairs STRUCTURE 8 FLOUR WAREHOUSE Applied Case Studies: - Brewery Arts Colony Existing Structure Egress Corridor Division of space into Residences/ Studios Skylights/ Increased Daylighting STRUCTURE 9 CONCRETE GRAIN BINS Applied Case Studies: - Bunbury Silos - Grunlokka Student Housing Existing Structure Added Floor Levels Entry/ Stairs/ Elevator Core Windows STRUCTURE 11 FLAT STORAGE WAREHOUSE Applied Case Studies: - Northside Planned Unit Development Existing Structure Commercial along street/ Residences in back Added Floor Levels Windows/ Sky lights/ Overhangs