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HomeMy WebLinkAbout15- Addendum 2 Landfill LFG/SVE Treatment SystemAddendum No. 2 Call for Bids Bozeman Landfill LFG/SVE System Bozeman Landfill This Addendum No. 2 is issued on October 16 2015, to the Call for Bids for the Bozeman Landfill LFG/SVE System dated October 1, 2015. Completed bids must acknowledge receipt of this addendum at the appropriate place in the bidding documents. The Bozeman Non-discrimination form is added to the Contract Documents with this addendum. The form is attached to this addendum as Attachment 1. This form must be included with the other bid documents in the Contractor’s bid to be submitted on October 27. A Contractor’s staging area has been identified and is shown on Figure 1 of this Addendum. No tracked vehicles are allowed on the newly paved road between the staging area and the unlined cell. A two track road for moving tracked vehicles is adjacent to the newly paved area and must be used instead. The newly paved area may not be cut or otherwise removed. Older pavement from the end of the newly paved area to the gate on Story Mill Road may be intermittently tracked across by tracked vehicles. Regular crossing of the older pavement will require protection from a mat of tires, ties or other material. The older pavement may be cut to allow for trenching and pipelines through the road. Pavement shall be sawcut. Replacement asphalt will not be necessary as this older section of pavement is scheduled for replacement following this project. If the pavement is cut for trenching, the final 6” lift of fill up to the pavement grade shall be made using a 3-inch minus road base. Public traffic is allowed into the dump during the winter (November 1 to March 31) Thursday through Saturday from 8:00 am to 3:30 pm. During the remainder of the year, public traffic is allowed from Tuesday through Saturday from 8:00 am to 3:30 pm. The road through the dump must be open to public traffic during this time. Cutting and trenching through the road must be made at other times. The Contractor shall take all precautions necessary including signage and flagging (if necessary) to ensure the safety of public traffic during these time periods. The bid documents currently state that the bids must be submitted with a Montana Contractor’s Registration Number. With this addendum, all the bid documents are amended to read that the Registration number is not required with the bid form but must be supplied before any work on the project may begin. A pre-bid meeting was held on October 13, 2015. The minutes of the meeting are attached to this Addendum as Attachment 2. Detail 3 on Sheet 21 shows an existing panel in its lower left corner. This panel is a 240-V, single phase panel, 400 amp panel not a 480-V panel as shown. Special Conditions. The landfill cap consists of a two to four foot thick soil cap underlain by mixed household wastes. At depth, some of the waste is known to contain water. During excavation of trenches and during drilling of LFG wells, the Contractor is likely to excavate wastes. The Contractor shall segregate clean cover soil from wastes and reuse the cover soil to the extent possible. All excavated wastes must be transported to and deposited in roll off containers while minimizing the contact of waste with soil. The City will supply roll off containers to the Contractor and will remove them when full. The City will be responsible for hauling and disposing of the waste in the roll offs. The Contractor shall closely coordinate the need for roll off containers with the City. At some locations, Landfill Gas Well (LFG) drilling will occur on a sideslope. The Contractor may need to construct a level drilling pad at these locations. If this occurs, the Contractor shall minimize the size of the pads. Contractor shall also construct the pads of imported fill. No disturbance of the existing soil cap is allowed. Because of the waste that will be encountered, additional material will need to be added to backfill trenches. Detail 4 on sheet 19 refers to this additional material as site soil. There is no site soil available consequently additional material needed for backfill must be imported. All imported material for backfill of trenches must comply with the Standard Specifications Section 02221 Part 2.2 B. Imported materials used for LFG well construction are described in Addendum 1. Because of the uncertainty in the amount of waste that might be encountered during trenching and the resulting amount of imported material required, two bid items have been added to the bid sheet. Bid item 26A addresses imported backfill and item 26B addresses waste removed from trenches. A revised Bid Sheet is included as Attachment 3. The Contractor’s Bid must be submitted on the revised bid sheet in Attachment 3. The revised bid sheet also includes revised quantities for bid items 6, 7 and 8. Section 01029 (Measurement and Payment) is revised to include the following new items: 26A. Imported Backfill. Contractor shall supply and install imported backfill to replace waste material removed from trenches. Measurement of this item shall be by certified weight tickets from a scale. The weight tickets shall show the tare weight of the haul vehicle, the loaded weight, and the net weight of the material delivered. Payment shall be made on a unit price basis (per ton) as shown on the project bid sheet. No measurement or payment shall be made for imported material used for LFG wells, pads for LFG well drilling (unless salvaged and used for trench backfill) or purposes other than trench backfill. Contractor shall supply weight tickets. 26B. Waste Excavation and Disposal. Contractor shall segregate waste materials from soil excavated from trenches. The Contractor shall load waste in roll offs supplied by the City. The City will dispose of all waste and will be responsible for any disposal costs. Measurement for this item shall be by certified weight tickets from the disposal facility. Payment for this item shall be on a unit price basis (per ton) as shown on the project bid sheet. The City shall supply weight tickets for this item. Existing items in Section 01029 are revised as follows: Revise the first line of existing bid item 5 as follows: 5. Supply all materials, equipment and labor for the construction and installation of sixteen (16) SVE well vaults including sample ports, sample valve, and all associated fittings, backfilling, backfill material, dust control, gravel finishing and returning the site to its original condition. Revise the first line of existing bid item 6 as follows: 6. Supply all materials, equipment and labor for the construction of six (6) SVE remote wellhead assemblies , sampling ports, sample valve, and all associated fittings, backfilling, backfill material, dust control, gravel, finishing and returning the site to its original condition. Revise the first line of existing bid item 7 as follows: 7. Supply all materials, equipment and labor for construction of seventeen (17) pneumatic submersible pumps for the dual extraction wellhead assemblies per Details 1 and 2 on sheet 11 of the Constructon Drawings. Revise the first line of existing bid item 8 as follows: 8. Supply all materials, equipment and labor for the construction of fifteen (15) dual extraction wellhead assemblies per detail 2 on sheet 10 or detail 2 on sheet 11 of the Construction Drawings. Revise the first line of existing bid item 33 as follows: 33. The Contractor shall supply and install one (1) Ingersoll Rand Sierra Oil Free Rotary Screw Air Compressor Model H50 capable of producing 186 cfm at 125 psi with nema 4 starter, outdoor modifications and high air filter. Modifications to the quantities shown on the bid sheet have been made for bid items 16, 17 and 18. The City of Bozeman Modifications to the Montana Public Works Standard Specifications (see http://www.bozeman.net/Smarty/media/Public_Works/Engineering/Standards%20and%20Specification s/MT-Public-Works-Standard-Specs-6th-Edition-Updated-042015.pdf0 )are incorporated into the specifications by reference. PROPOSED STAGING AREA EXISTING ASPHALT ROADWAY TO BE CUT AT VARIOUS LOCATIONS FOR PIPE INSTALLATION NEW ASPHALT ROADWAY CONTRACTOR TO KEEP ALL TRACKED EQUIPMENT OFF SURFACE. ROADWAY WILL NOT BE CUT ALTERNATIVE ENTRANCE FOR CONTRACTOR USE UNLINED LANDFILL CELLLINED LANDFILL CELL EXISTING TWO WHEEL TRACK TO BE USED FOR EQUIPMENT MOBILIZATION TO PROJECT SITE EXISTING LFG FLARE SITE LANDFILL OFFICE AND SHOP MCI LHATTAN ROADO:\A-G\Bozeman City of\114-560487 - Boz LF CMA Inplementation\110-2D CADD\CAD\SheetFiles\F-01-Stage Area.dwg SAVED:10/15/15 PRINTED:10/15/15 BY:SEAN.KELLY1This Drawing, in the form transmitted, is the original work product of TETRA TECH. This drawing cannot be altered, revised or reproduced without the prior written consent of TETRA TECH. An original will be retained by TETRA TECH as the "record copy" for purposes of this project. TETRA TECH does not approve of or warrant these documents if any alteration or modification is made without TETRA TECH's written approval. Proposed Staging Area and Roadways of Bozeman Landfill City of Bozeman Landfill Bozeman, Montana FIGURE 1 N 0 SCALE: 100'200'400' Attachment 1 Bozeman Non-Discrimination Form NON-DISCRIMINATION AFFIRMATION FORM _________________________ [name of entity submitting] hereby affirms it will not discriminate on the basis of race, color, religion, creed, sex, age, marital status, national origin, or because of actual or perceived sexual orientation, gender identity or disability in the performance of work performed for the city of Bozeman, if a contract is awarded to it, and also recognizes the eventual contract, if awarded, will contain a provision prohibiting discrimination as described above and that this prohibition shall apply to the hiring and treatment of the _________________________ [name of entity submitting] employees and to all subcontracts it enters into in performance of the agreement with the city of Bozeman. Signature of Bidder: ______________________________ Person authorized to sign on behalf of the bidder Attachment 2 Pre-Bid Meeting Minutes Landfill SVE/LFG System Pre-Bid Meeting Minutes October 13, 2015 10:00 am Professional Building Upstairs Conference Room 1. Welcome Larry Cawlfield introduced himself as the Project Manager for the Landfill SVE/LFG System Project. He also introduced Shawn Kelly, Tetra Tech, Katherine Maines and Russ Ward with the City of Bozeman and Mike Abrahamson, with the Montana Department of Environmental Quality (DEQ). He also pointed out that the contents of this meeting are not contractual and asked that questions not be asked about the details of the project. General questions only. Detailed questions should be submitted in writing. 2. Introductions Larry had all contractors in attendance go around the room and introduce themselves. Specific names and affiliations are listed in the sign in sheet. 3. Project The Bozeman Landfill is inactive and consists of a lined and an unlined cell. The existing system consists of 19 monitoring wells, all piped to a flare. Beneath the soil cap which varies from 2 to 4 feet thick, is mixed household waste. The above mentioned project will include the following additions to the current system: a) 16 soil vapor extraction wells installed in the soil with the purpose of sucking the gases out of the ground b) 6 air injection wells near the walking path to inject clean air into the soil c) 10 landfill gas wells - require specialty drilling, Larry will provide several contacts d) New Flare and mechanical skid system which the City will supply. This system will be delivered and dropped onto a pad built by the selected contactor. The contractor will be responsible for installing the system. e) Extension of electrical service to the new flare & skid system 4. Funding & Related Requirements Mike Abrahamson with DEQ stated that because this project will receive funding from the State Revolving Loan Fund, contractors must comply with several state and federal requirements. These include: a) As mentioned in the Instruction to Bidders section of the request for proposals, the contractor must: a. Be registered in the State of Montana b. At least 50% of the workers must reside in the State of Montana c. Provide a signed debarment certification statement d. Comply with Equal Employment Opportunity requirements e. Comply with Wage Rate Requirements i. Larry will check the Federal Davis Bacon rates on the 17th and issue an addendum if necessary f. Comply with American Iron and Steel Requirements i. All steel and iron used for the project must be made in the United States 5. Special Conditions a) 1% Gross Receipts Tax applies to this project b) Workers Compensation Requirements c) Quality Assurance/Quality Control d) Safety a. Larry wanted contractors to be aware that this project will contain biologic, chemical and flammable hazards 6. Addendum #1 Larry went through the specifics of Addendum #1 and answered questions about winter shut down. The question was raised as to whether the project would follow the City of Bozeman’s specifications or Tetra Tech’s. Items amended in Addendum #1 include: a) Bid date has been moved back to October 27 b) Adds the Project CQC manual requirements c) Adds the Landfill Gas Well Drilling tasks to the project d) Other minor changes. Hardcopies of Addendum No. 1 were given to attendees. 7. Project a) Questions raised about Winter Shut Down a. No winter shutdown (meaning an extended period of no activity) will be issued. Intermittent weather days are likely to be issued instead. b) Waste removed due to well drilling and trenches must be removed from the site. Lined rolloffs must be in place and hauled to an active landfill for disposal. Soil must be hauled to the site for backfill. Soil from drilling and trenches can be used. Questions about whether the City would haul the waste from the site or the Contractor were raised but not answered at this time. c) Additional Questions i. Work hours are 7 am to 6 pm, Can work weekends with prior approval b. Engineers Estimate i. Approximately $1 million including anticipated addenda Attachment 3 Revised Bid Sheet BID SHEET PAY ITEM DESCRIPTION UNITS APPROX. QTY.UNIT PRICE AMOUNT SVE DRILLING 1 Drill Rig Mobilization/Demobilization LS 1 2 SVE Well Drilling and Completion, 12" diameter boring, 4" SCH 80 PVC Well Casing (per Detail 2/8)VF 438 3 Air Injection Drilling and Completion, 12" diameter boring, 2" SCH 80 PVC Well Casing (per Detail 3/8)VF 203 DRILLING TOTAL: FIELD CONSTRUCTION (Sheets 1-12, 23) 4 Piping Crew Mobilization/Demobilization LS 1 5 SVE Well Vault/Assembly at well casing (per Detail 4/9)EA 16 6 SVE Remote Wellhead Assembly (per Detail 2/9)EA 6 7 Pneumatic Submersible Pump, Bundled Tubing, Level Probe/Indicator, Easy Fittings, and Clamps. Mount to wellhead assembly (per Detail 1 or 2/11) EA 17 8 Dual Extraction Wellhead Assembly (per Detail 1 or 2/11)EA 15 9 Air Injection Vault/Assembly at well casing (per Detail 5/9)EA 6 10 Air Injection Remote Wellhead Assembly (per Detail 3/9)EA 6 11 Manifold Vault, 30" x 60" Concrete Vault with Spring Assisted Cover (See Details 2 and 3, Sheet 9)EA 6 12 8" SDR 17 HDPE pipe & fittings, below grade (per Detail 7/9)LF 1,420 13 6" SDR 17 HDPE pipe & fittings, below grade (per Detail 7/9)LF 1,050 14 4" SDR 17 HDPE pipe & fittings, below grade (SVE or LFG) in individual trench (per Detail 7/9)LF 2,160 15 4" SDR 17 HDPE pipe & fittings, below grade (SVE) in common trench (per Detail 7/9)LF 860 16 4" SDR 9 HDPE Compressed Air pipe & fittings, below grade in common trench with LFG piping (per Detail 7/9)LF 1,520 17 2" SDR 11 HDPE Condensate pipe & fittings, below grade in individual trench (or considered primary pipe when combined with air LF 4,820 18 2" SDR 11 HDPE Condensate pipe & fittings, below grade in common trench (per Detail 7/9)LF 1,810 19 2" SDR 9 HDPE Compressed Air pipe & fittings, below grade in individual trench (per Detail 7/9)LF 470 20 2" SDR 9 HDPE Compressed Air pipe & fittings, below grade in common trench (per Detail 7/9)LF 5,360 21 Condensate Sump #2 Assembly (per Detail 2/12)ASSY 1 22 Condensate Line Connection at Existing Tank (per Detail 1/10)ASSY 1 DRILLING, FIELD PIPING AND TREATMENT SYSTEM CONSTRUCTION REVISED BID SHEET CITY OF BOZEMAN LANDFILL BOZEMAN LANDFILL GAS/SOIL VAPOR EXTRACTION TREATMENT SYSTEM 23 12" Corrugated HDPE Sleeve (per Detail 1/9)LF 60 24 18" Corrugated HDPE Sleeve (per Detail 8 or 9/9)LF 70 25 Remove & Re-install Fencing to provide access to well drilling/trenching locations LF 240 26 New 3 Phase Electrical Service to Treatment Plant (Verify tie-in location with City, conduit and wire size)LS 1 26A Imported Backfill Ton 1,300 26B Waste Excavation and Disposal Ton 1,000 FIELD CONSTRUCTION TOTAL: TREATMENT FACILITY (Sheets 13-22) 27 Mobilization/Demobilization (Concrete/Mechanical Subs)LS 1 28 Install Flare, Blower Skid, and appurtenances, including: flame arrestors, pneumatic shutdown valves, valves, flex hoses, 4" and 6" SS interconnect piping, anchoring (City to Purchase Equipment) LS 1 29 Equipment Concrete Pad, 20' x 40' x 6" (per Detail 1/17)LS 1 30 Flare Concrete Pad, 10' x 10' x 12" (per Detail 2/17)LS 1 31 Concrete Footing and Rebar cage for Light Pole (per Detail 9/19)LS 1 32 Finish Grading, pavement cutting, overexcavation for slabs, compaction, place gravel around flare/equipment pads LS 1 33 Ingersoll Rand Oil-Free Rotary Screw Air Compressor (SL37)EA 1 34 Condensate Storage System, including: 1,150 gallon tank, seismic restraint, 55 gallon GAC canister, ladder, piping, valves, flame check, support rack, and camlocks (Per Sheet 16 and Detail 8/19) LS 1 35 Electrical Installation (conduits, wiring of equipment/ components, thermal oxidizer, compressor, level transmitter, flow elements, pressure switch, area lighting, seal-offs, trenching ground grid system per sheets 21/22 and applicable details) LS 1 36 Condensate Sump #1 Assembly (per Detail 1/12)LS 1 37 Pipe Insulation and Heat Trace for 2" above grade pipe and Condensate Tank LS 1 38 Site Fencing and Gates (2-3' gates and 1 -12' gate)LF 150 39 1/2" B.I. Propane pipe & fittings (below/above grade)LF 30 40 1/2" CS Compressed Air Line pipe & fittings (below/above grade)LF 50 41 1" SDR 9 HDPE, Compressed Air pipe & fittings, below grade LF 10 42 2" SDR 9 HDPE, Compressed Air pipe & fittings, below grade LF 40 43 2" SDR 11 HDPE, Condensate Conveyance pipe & fittings, below/above grade LF 120 44 4" SDR 17 HDPE pipe & fittings (connect to KO)LF 6 45 8" SDR 17 HDPE pipe & fittings (below/above grade)LF 20 46 Pipe Support (Detail 6/19)EA 1 47 Pipe Support (Detail 1/19)EA 12 48 Pipe Support (Detail 3/19)EA 6 49 Pipe Support (Detail 5/19)EA 7 50 Pipe Support (Detail 7/19)EA 1 51 Remove and Dispose of existing blower skid and utility flare LS 1 Treatment Facility Total: LFG DRILLING 52 LFG Drill Rig Mobilization LS 1 53 Drilling LFG Wells within waste LF 580 54 Set and Complete each drilled well LF 580 55 LFG Drill Rig Standby Time HR NA NA LFG DRILLING TOTAL SVE DRILLING TOTAL: FIELD CONSTRUCTION TOTAL: TREATMENT FACILITY TOTAL: LFG DRILLING TOTAL TOTAL BID: 3822 East University Drive, Suite 2 Phoenix, Arizona 85034 Notes: Prepared By: SNA Checked By: LC Job No. 114-560487 Updated: 10/16+A9/2015 ________________________________ WRITTEN WORDS TOTAL AMOUNT OF BID: