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HomeMy WebLinkAboutTab 1 - Numatics 2005 Manifolds and Electronics2 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 2005 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21 Terminal Strip, Sub-D, and 26 & 12 Round Pin Options-Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Technical and Operating Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 How to Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Sandwich Pressure Regulators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Valve Regulator/Speed Control Plug-in Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Regulator Service Kits and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Individual Base Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Internal/External Pilot Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Valve on Individual Base Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Sandwich Pressure Regulator Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Gauge Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Manifold Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Valve on Manifold Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Mid-Station Supply and Exhaust Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Solenoid Pilot Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Blank Station Plate Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Speed Control Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Interchangeable Push-in Cartridge Fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 DIN Rail Clamp Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Blocking Discs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Ribbon Cable Assembly Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 End Plate Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Manifold Assembly Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Internal Pilot Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Internal/External Pilot Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Internal Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Valve Service Kits and Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21 Valve Service Kits and Parts, Dual 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23 2012 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-44 Terminal Strip, Sub-D, and Round Connector Options-Exploded View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Technical and Operating Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 How to Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Individual Base Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Internal/External Pilot Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Valve on Individual Base Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Sandwich Pressure Regulators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Valve Regulator/Speed Control Plug-in Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Regulator Service Kits and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Sandwich Pressure Regulator Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Gauge Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Manifold Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Valve on Manifold Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Mid-Station Supply and Exhaust Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Sandwich Shut Off Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Sandwich Pressure Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Sandwich Exhaust Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Solenoid Pilot Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Blank Station Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Speed Control Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Interchangeable Push-in Cartridge Fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 DIN Rail Clamp Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Blocking Discs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Ribbon Cable Assembly Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 End Plate Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-40 Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Internal/External Pilot Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Internal Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Valve Service Kits and Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-44 2005/2012 Transition Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Assembly Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-51 How to Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 25 or 37 Pin Sub-D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 1-16 or 1-32 Terminal Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 26 or 26+12 Pin Round Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Connector Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-50 Electrical Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 ©Numatics 2006 Rev. 1/06 Table of Contents 2005 Series 4 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. single solenoid air pilot 2 position 4-way double solenoid air pilot 2 position 4-way double solenoid air pilot 3 position 4-way open center double solenoid air pilot 3 position 4-way closed center 121424 315 121424 315 121424 315 121424 315 (B) 12 (A)14 (B)2 (A)4 3(EB)1(P)5(EA) (B)12 (A)14(B)2 (A)4 3(EB)1(P)5(EA) (B) 12 (A)14 (B)2 (A)4 3 (EB) 1 (P) 5 (EA) double solenoid 2 position dual 3-way “14(A)” & “12(B)” NO double solenoid 2 position dual 3-way “14(A)” & “12(B)” NC double solenoid 2 position dual 3-way “14(A)” NC, “12(B)” NO 5 Ported, 2 and 3 position, 4-way, Spool & Sleeve Cv: 0.56 Dual 3-Way Pack Spool Cv:0.56 • Solenoid air pilot actuated • Low wattage plug-in - 1.0 watt for DC application • DC solenoids polarity insensitive with surge suppression • Plug together circuit boards eliminate internal wiring • Integral recessed gaskets • Interchangeable Push-in fittings to accommodate various tube sizes • Simple conversion from internal to external pilot supply • Modular plug-together Fieldbus electronics • NEMA 4/IP65 Technical Data Cv VALVE DATA Flow Capacity Operating Pressure Range Pilot Pressure Range Temperature Range (Ambient) Operating Data ALL SOLENOIDS ARE CONTINUOUS DUTY RATED Power (Watts) Holding Current (Amps) RESPONSE TIME IN SECONDS 2 - Position, Single, Spring Return 2 - Position, Double, Detented 3 - Position, Spring Centered ENGLISH 0.56 26 SCFM @ 80 PSIG upstream pressure to atmosphere 28" Hg. Vacuum to 150 PSIG 26 to 120 PSIG -10˚F to +115˚F 24 VDC METRIC 0.56 552 NI/m @ 6 bar upstream to 5 bar downstream Vacuum to 10 bar 1.8 to 8.2 bar -23˚C to +46˚C 110-120 VAC / 50/60 Hz. 1.0 0.04 3.7 0.04 DE-ENERGIZEENERGIZE 0.014 0.013 0.014 0.016 N/A 0.016 DE-ENERGIZEENERGIZE 0.014 0.013 0.014 0.016 N/A 0.016 Operating Pressure Range – 3 Way 22" Hg. Vacuum to 100 PSIG Vacuum to 7 bar Pilot Pressure Vacuum 50 to 100 PSIG 3.5 to 7 bar Pilot Pressure Range – 3 Way 26 to 100 PSIG 1.8 to 7 bar Dual 3 Way 0.014 0.016 0.014 0.016 2005 Series 5Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. M051BBZ6 Mounting00= Valve Unit onlyZ1= Manifold Block w/Side and Bottom Ports,Single Solenoid Internal Circuit BoardZ2= Manifold Block w/Side and Bottom Ports,Double Solenoid Internal Circuit BoardZ5=Z1 w/Speed ControlZ6=Z2 w/Speed ControlR1=Z1 w/ Ribbon Cable ConnectorR2=Z2 w/ Ribbon Cable ConnectorR5=Z5 w/ Ribbon Cable ConnectorR6=Z6 w/ Ribbon Cable Connector3A=Individual Base, Side Ports, Individual Exhaust3C=3A w/ Speed Control Voltage20=24/50-60 VAC30=110-120/50-60 VAC60=12 VDC61=24 VDC Options11B=Flush Locking Override11M=No Override Port TypeL =Push-In FittingN =NPTF (1/8 only)G =G Tap (1/8 only) Wiring OptionK =Plug-In AC w/LightM =Plug-In DC w/Light0 =Blank Station Plate 4 N 000 61 0 =Valve Unit only Valve Series & Port Size051*=1/8 (Threaded only)052 =1/4 (Push-in only)05F = 6mm05H= 8mm*Use for valve unit only (Mounting = 00) ValveTypeBA=Single Solenoid Pilot, (Spring Return)w/flush Non-Locking OverrideBB=Double Solenoid Pilot w/Flush non-locking Override00=Blank Station Function4 =2 Position, 4-way5 =3 Position, 4-way Open Center6 = 3 Position, 4-way Closed CenterA = Dual 3-way, A normally Open -B Normally OpenB = Dual 3-way, Vacuum Service,A Normally Open - B Normally OpenD = Dual 3-way, A Normally Open -B Normally OpenE = Dual 3-way, Vacuum Service,A Normally Closed - B Normally Closed0 = Manifold Block, w/o ValveP =Indicates Blank Station How to Order Valves J051RSZ1 Valve Series & Port Size051* = 1/8052 = 1/4 (Push-in only)05F = 6mm05H = 8mm*Use for regulator unit only (Mounting = 00) Regulator TypeRS= Single Pressure to Port 1(P)RD = Dual Pressure to Ports 3 (EB) & 5 (EA)RE =Dual Pressure to Ports 4 (A) & 2 (B)RT = 2 Pressure Selector*For metric gauge replace R with E in 4th Digit. Pressure Range1 = 10-130 PSIG (0.7-9 bar)3 = 3-30 PSIG (0.2-2 bar)4 = 5-60 PSIG (0.5-4 bar) Mounting00 =Regulator Unit OnlyR1=Z1 W/ Ribbon Cable ConnectorR2=Z2 W/ Ribbon Cable ConnectorR5=Z5 W/ Ribbon Cable ConnectorR6=Z6 W/ Ribbon Cable ConnectorZ0= Manifold Block w/Side and Bottom Ports,Transfer Board, Used w/RE RegulatorsRE only (no Z-board)Z1 = Manifold Block w/Side & Bottom Ports, Single Solenoid Internal Circuit BoardZ2 = Manifold Block W/Side & Bottom Ports, Double Solenoid Internal Circuit BoardZ5 = Z1 W/Speed ControlZ6 = Z2 W/Speed Control3A=Individual Base, Side Ports, Individual Exhaust3C=3A w/ Speed Control Options12H = Less Gauge16N = Jumper on 14 (A) End16P = Jumper on 12 (B) End16W = Top Facing Gauge61Y=Extended Gauge63D=16W + 61Y ExtendedTop Facing Gauge Port TypeL = Push-InN = NPTF (1/8 only)G = G Tap (1/8 only) Wiring OptionJ = Plug-In Receptacle Ass’y 1 L 000 00 See Note Below NOTE: Regulator gauges must be offset on alternating stations to prevent interference (see photo) * Odd numbered stations will use either standard (no option) or top facing (“16W” option) gauges. * Even numbered stations will use either extended standard (“61Y” opton) or extended top facing (“63D” option) gauges. NOTE: Manifold assembly kit ordering information for: • Electrical interface options see page 42. • Fieldbus electronics see Electronics section. Regulators 2005 Series 8 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 1 SUPPLY 1 1 SUPPLY 3 5 1SUPPLY 3 1 1SUPPLY 5 3 Sandwich Pressure Regulators Types: RS / RD / RE / RT When ordering a valve with a regulator mounted on a manifold, list the valve unit model number only and include the mounting requirements with the regulator. Specify “Assembled.” EXAMPLE ORDERS: TYPE RS TYPE RD Valve unit only: 051BA400K000030 051BB400M000061 Regulator 052RS1Z1JL00000 052RD1Z2JL00000 +mounting ASSEMBLED ASSEMBLED Type RS Type RD Type RE Type RT Single pressure from a single supply.Dual pressure from a single supply. 5 13 2 4 2 4 3 5 1 Two-pressure selector used for multi-pressure applications.External outlet regulator used with jumper plate for single or dual pressure. 2005 Series 9Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Valve Regulator / Speed Control Plug-in Assembly Regulator Kits & Service Parts Regulator Service Kit 239-1839 O51BA400M000061 O52RS4Z5JL00000 DET. NO.NO. REQ’D PART NAME 1 2 3 4 5 1 1 1 1 1 Gasket Valve Cap Assembly Valve Stem Assembly Piston Assembly O-Ring VALVE UNIT (2) 127-898 Screw (2) 125-1029 Stud with 2mm Internal Hex (2) 125-1029 Stud with 2mm Internal Hex REGULATOR SPEED CONTROL MOUNTING Regulator Unit Kits (includes regulator assembly, gaskets, screws) PSIG PART NO. 3-30 PSIG 239-1824 10-130 PSIG 5-60 PSIG 239-1825 239-1826 Bonnet Springs PSIG PART NO. 3-30 PSIG 115-421 10-130 PSIG* 5-60 PSIG 115-422 115-419 115-420 * Both springs required 2005 Series 10 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. J I H M K L G F ABC E D 5mm Hex Dimensionstop dimensions = inches bottom dimensions (in parenthesis) = millimeters Sandwich Pressure Regulator Gauge Kit 160 PSI 11 bar max. 214-214 214-215 Elbow Kit Parts List DET. NO. NO. REQ’D PART NAME PART NO. Gauge Extension Kit 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 14 14 14 1* 1* 1* 1* 1 1 2 4** 4** 1 1 1 1 1 1* 1* 1* 1* Elbow Pin Extender Regulator Single Riser Block Double Riser Block Stud with 2mm Internal Hex Lockwasher Screw Plug Assembly O-Ring O-Ring Screw Gasket Gauge 160 PSI max. Gauge 11 bar max. Gauge 60 PSI max. Gauge 4 bar max. 134-505 131-236 134-536 125-974 125-975 125-991 128-352 127-957 230-1006 126-144 126-419 127-318 113-574 214-212 214-213 214-217 214-218 * (2) Required for RD ** (8) Required for RD A B C D E F G H I 5.24(133.0)6.71(170.5)10.47(266.0)1.78(45.2)2.53(64.3)0.28(7.1)2.72(69.1)5.99(152.0)7.46(189.5) J K L M 11.97(304.1)0.36(9.3)0.73(18.5)0.94(23.9) 60 PSI 214-219 4 bar max. 214-220 See p. 5 15 16 1* 2 O-Ring O-Ring 126-105 126-187 239-1217 239-1790 2005 Series 11Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Manifold Assemblies DET. NO. NO. REQ’D PART NAME PART NO. 1 2 3 4 5 6 7 9 MANIFOLD ASSEMBLY KITS Side Cylinder Ports Bottom Cylinder Ports Single, “Z-Board”™ Double “Z-Board”™ Single, “Z-Board”™ w/ Ribbon Cable Double “Z-Board”™ w/ Ribbon Cable 1/8 NPTF 1/8 NPTF 206-1373 206-1374 206-1377 206-1378 G 1/8 G 1/8 206-1371 206-1372 206-1375 206-1376 1/4 Push-in 1/8 NPTF 206-1365 206-1366 206-1381 206-1382 6mm Push-in G 1/8 206-1387 206-1388 206-1389 206-1390 5/16 (8mm) Push-in G 1/8 206-1363 206-1364 206-1379 206-1380 9 1 1 1 1 2 1 2 2 2 Manifold Block (not sold separately) “Z-Board”TM Ribbon Cable Ass’y Gasket Manifold Stud Snap In Latch Push-in Fittings Pipe Plug 1/8 NPTF Pipe Plug G 1/8 230-1053 113-571 125-1011 140-721 129-100 129-160 8 not sold separately See p. 15 1 Retaining Clip 125-1013 2005 Series 12 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Dimensionstop dimensions = inches bottom dimensions (in parenthesis) = millimeters Valve on Manifold Block A B C D E F G H I J K L 0.13 (3.2) 4.37 (111.1) 5.77 (146.6) 4.65 (118.2) 5.92 (150.5) 0.74 (18.0) 0.37 (9.0) 3.24 (81.8) 1.40 (35.5) 0.75 (19.0) 0.38 (9.5) 0.49 (12.5) 2005 Series 13Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Mid-Station Supply and Exhaust Block (SUPPLY) (SUPPLY) (EXHAUST) (EXHAUST) • Add additional supply and exhaust capacity to large manifold assemblies • Add different pressure to manifold section with use of blocking disks • Same size as standard manifold block with blank station plate Mid-Station Supply & Exhaust Block Kit 8mm Push-in 239-1788 1/4 Push-in 239-1787 Sandwich Shut Off Block 239-1596 • Used to shut-off pressure to the valve which is mounted above it. • Allows easy maintenance without the need to shut-off pressure to the whole manifold. XE XE EB(3) (3)EB B(2) (2)B (1)P P (1) A (4) (4)A (5) EA EA (5) X X Port A (1) 1/8 NPTF Sandwich Pressure Block 239-2188 XE XE EB (3) (3)EB B(2) (2)B (1)P P (1) A (4) (4)A (5) EA EA (5)X X P(1) • Used to supply a separate pressure to a single valve station without needing blocking disks. G 1/8 239-1789 NPTF 1/8 239-1786 PORT TYPE PART NO. 1/8 NPTF 1/8 NPTF Sandwich Exhaust Block 239-2189 XE XE EB(3) (3)EB B(2) (2)B (1)P P(1)A(4) (4)A (5)EA EA(5)X X EA(5)EB(3) • Used to isolate the exhaust of a single valve station from the manifold. • Allows faster exhaust response by re-routing. • Exhaust externally to the manifold. 2005 Series 14 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Solenoid Pilot Assembly DESCRIPTION 14 end, push non-locking override 12 end, push non-locking override 14 end, turn & lock override 12 end, turn & lock override 14 end, no override 12 end, no override 12 VDC 24 VDC 24 VAC 120 VAC 236-495 236-501 236-494 236-500 236-493 236-499 236-496 236-502 236-497 236-503 236-498 236-504 237-1115 237-1121 237-1114 237-1120 237-1113 237-1119 237-1112 237-1118 237-1111 237-1117 237-1110 237-1116 DET. NO. NO. REQ’D.PART NAME PART NO. 1 2 Gasket Gasket 113-573 113-572 Blank Station Plate Kit 239-1712 Speed Control Kit 239-1597 DET. NO. NO. REQ’D.PART NAME PART NO. 1 2 3 4 2 1 1 1 Screw Gasket O-Ring Blank Station Plate 127-916 113-574 126-191 104-769 DET. NO. NO. REQ’D.PART NAME PART NO. 3 1 1 2 Screw 127-658 1 Not Shown 2 3 4 5 6 7 8 2 2 1 1 2 1 1 1 1 Metering Screw Nylon Rod Speed Control Body Gasket Stud O-Ring O-Ring Plug Assembly Screw 118-185 125-613 125-973 113-574 125-1029 126-419 126-144 230-1006 127-318 DC Solenoid Circuit Diagram AC Solenoid Circuit Diagram 2005 Series 15Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Interchangeable Push-in Cartridge Fittings PORTS SIZE TYPE PART NO. 1, 3, 5 1, 3, 5 X, XE X, XE 2, 4 2, 4 2, 4 10mm 3/8" 1/4" 6mm 6mm 1/4" 5/16 (8mm) Push-in Push-in Push-in Push-in Push-in Push-in Push-in DIN Rail Clamp Kit 239-980 Blocking Discs Port 3/5 Port 1 DET. NO. NO. REQ’D.PART NAME PART NO. 1 2 3 4 4 4 Screw Spring Clamp 127-472 115-355 125-720 PORT PART NO.A B C 1 3/5 124-341 239-907 N/A 0.70 (17.8) 0.54 (13.7) N/A N/A 0.50 (12.6) 134-509 134-508 134-518 134-499 134-534 134-502 134-501 1, 3, 5 N/A Plug Assy. 239-1190 X, XE N/A Plug Assy. 239-1086 2, 4 N/A Plug Assy. 239-1085 2005 Series 16 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Label on manifold block indicates installed– “Z-Board”™ type. Ribbon cable option used for manifold assemblies that exceed 16 solenoids. Solenoid Output Connector (Output Bits 0-15) Solenoid Output Connector (Output Bits 16-31) Ribbon Cable Assembly Kit 239-1840 NO. REQ’D.PART NAME PART NO. 1 2 Ribbon Cable Assembly Snap In Latch 230-1053 140-721 2005 Series 17Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. PORT End Plate Kit - Threaded End Plate Kit - Push-in PORT TYPE PORT SIZE Kit w/o muffler, w/o DIN Rail Kit w/o muffler, w/ DIN Rail Kit w/ muffler, w/o DIN Rail Kit w/ muffler, w/ DIN Rail 1 3/8 3/5 3/8 X, XE 1/8 239-1642 NPTF 239-1641 239-1640 239-1638 1 3/8 3/5 3/8 X, XE 1/8 ISO228/1-G 239-1646 239-1645 239-1644 239-1643 1 3/5 X, XE 3/8 3/8 1/4 PUSH-IN 239-1650 239-1649 239-1648 239-1647 1 10mm 3/5 10mm X, XE 6mm PUSH-IN 239-1654 239-1653 239-1652 239-1651 DET. NO. NO. REQ’D PART NAME PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 6 2 1 1 2 1 1 2 1 2 2 2 2 Cover Screw Vented Cover Transfer Conn. Pilot Plug Ass’y Muffler LH Endplate Gasket Cover Gasket RH Endplate Screw (DIN Rail Only) Spring (DIN Rail Only) Screw Clamp (DIN Rail Only) 127-368 105-435 140-910 213-497 125-1012 104-759 113-571 113-570 104-761 127-472 115-355 127-400 125-720 DET. NO. NO. REQ’D PART NAME PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 6 2 1 1 2 2 4 1 1 2 2 1 2 2 2 2 Cover Screw Vented Cover Transfer Conn. Pilot Plug Ass’y Retaining Clip Pilot Push-in Fitting Supply/Exhaust Push-in Fitting LH Endplate Gasket Cover Gasket Muffler RH Endplate Screw (DIN Rail Only) Screw Spring (DIN Rail Only) Clamp (DIN Rail Only) 127-368 105-435 140-910 213-497 125-1014 See p. 15 See p. 15 104-760 113-571 113-570 125-1012 104-762 127-472 127-400 115-355 125-720 14 2 Cover 105-436 17 2 Cover 105-436 2005 Series 18 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. A B F G ED C I TYP. H U T S R J K LMN O P Q V W A REF. X 1/8 NPTFor G 1/8 ZY S REF.T REF.AA Clearance hole for M6 screw Dimensions top dimensions = inches bottom dimensions (in parenthesis) = millimeters Manifold Assembly A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA 4.65 (118.2) 1.06 (27.0) 1.62 (41.2) 1.40 (35.7) 2.87 (73.0) 1.40 (35.7) 0.34 (8.7) 3.24 (81.8) 0.75 (19.0) 0.49 (12.5) 0.53 (13.5) 0.96 (24.4) 1.40 (35.5) 1.46 (37.0) 2.22 (56.5) 2.99 (76.0) 4.31 (109.5) 0.90 (22.2) 1.84 (45.2) 2.62 (64.2) 3.56 (87.2) 5.77 (146.6) 0.15 (3.9) 5.92 (150.5) 1.24 (31.5) 1.85 (47.0) 3.96 (100.7) NOTE: • For Electrical Interface option dimensions see Electronics section. • For Fieldbus Electronics dimensions see Electronics section. 2005 Series 19Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Internal Pilot Plug 213-497 Internal/External Pilot Selection Internal Muffler 125-1012 Internal Pilot Plug Muffler For External Pilot Supply Plug Here (Left End Plate Only) For Internal Pilot Supply Plug Here (Left End Plate Only) DET. NO. NO. REQ’D PART NAME PART NO. 1 2 1 1 Plug O-Ring 125-820 126-471 2005 Series 20 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. DET NO.BA4 PART NAME PART NO. 1 2 *3 4 5 6 9 10 11 12 14 1 1 1 1 1 N/A 1 1 2 2 1 Screen Detent Spacer Gasket Body/Manifold Solenoid Pilot – 14 End Spool & Sleeve Assembly Spool & Sleeve Assembly Nameplate Body (not sold separately) Screw O-Ring Spring 125-789 116-516 113-574 See p. 14 209-512 209-513 122-1121 127-898 126-345 115-273 Valve Service Kits and Parts Kit No. 2005-K1* (For Models 051BA4, 052BA4, 05FBA4, 05HBA4) Kit No. 2005-K2* (For Models 051BB4, 052BB4, 05FBB4, 05HBB4) 15 1 Gasket Adaptor/Body 113-573 *Indicates parts included in service kit. 18 19 21 22 23 24 25 26 27 2 1 N/A 1 1 6 N/A N/A N/A BB4 1 N/A 1 1 N/A 1 1 1 2 2 N/A 2 N/A N/A 1 N/A 1 6 1 1 1 Screw Spring Retainer Detent Assembly Spring Cover O-Ring O-Ring 14 to 12 Conn. Solenoid Pilot - 12 End Spacer 127-650 116-517 210-143 104-768 126-144 126-133 230-1044 See p. 14 116-516 * * * * * * * * * * 2005 Series 21Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Valve Service Kits and Parts Kit No. 2005-K3* (For Models 051BB5, 052BB5, 05FBB5, 05HBB5) Kit No. 2005-K3* (For Models 051BB6, 052BB6, 05FBB6, 05HBB6) DET NO.BB5 PART NAME PART NO. 1 3 4 7 8 9 10 11 12 13 1 1 1 1 N/A 1 1 2 2 2 Screen Gasket Body/Manifold Solenoid Pilot – 14 End Spool & Sleeve Assembly Spool & Sleeve Assembly Nameplate Body (not sold separately) Screw O-Ring Bumper 125-789 113-574 See p. 14 209-515 122-1121 127-898 126-345 114-204 15 16 2 2 Gasket Adaptor/Body Spring 113-573 115-266 *Indicates parts included in service kit. 20 2 Spring Retainer 116-386 24 6 O-Ring 126-133 26 1 Solenoid Pilot - 12 End See p. 14 17 23 25 2 1 1 BB6 1 1 1 N/A 1 1 1 2 2 2 2 2 2 2 1 6 1 1 Spacer O-Ring 14 to 12 Conn. 209-514 116-519 126-144 230-1044 * * * * * * * * * 2005 Series 22 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Valve Service Kits and Parts, Dual 3-Way Kit No. 2005-K3A (for models 051BBA, 052BBA, 053BBA, 05FBBA, 05HBBA) Kit No. 2005-K3B (for models 051BBB, 052BBB, 053BBB, 05FBBB, 05HBBB) 5 3 1 122414 1 3 54 6 7 982 10 11 SECTION A-A A A C D Parts List DET. NO. NO. REQ’D PART NAME PART NO. 1 1 Sol. Pilot Ass’y 14 237-1112 2*2 Spring 115-395 3 2 Screw 127-990 4 1 Nameplate 122-1121 5 1 Body 101-821 6*1 Gasket 113-574 7*2 O-ring 126-345 8 1 14 To 12 Conn.230-1044 9 1 Sol. Pilot Ass’y 12 237-1118 10*2 Spool Ass’y W/seals 221-187 11*2 Bumper 114-205 1 3 54 6 7 982 10 11 SECTION A-A A A Parts List DET. NO. NO. REQ’D PART NAME PART NO. 1 1 Sol. Pilot Ass’y 14 237-1112 2*2 Spring 115-431 3 2 Screw 127-990 4 1 Nameplate 122-1121 5 1 Body 101-821 6*1 Gasket 113-574 7*2 O-ring 126-345 8 1 14 To 12 Conn.230-1044 9 1 Sol. Pilot Ass’y 12 237-1118 10*2 Spool Ass’y W/seals 221-187 11*2 Bumper 114-205 * Indicates parts included in service kit * Indicates parts included in service kit 2005 Series 23Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Kit No. 2005-K3D (for models 051BBD, 052BBD, 053BBD, 05FBBD, 05HBBD) Kit No. 2005-K3E (for models 051BBE, 052BBE, 053BBE, 05FBBE, 05HBBE) 35 1 14 4 2 12 1 3 54 6 7 982 10 11 SECTION A-A A A C D Parts List DET.NO.NO.REQ’D PART NAME PART NO. 1 1 Sol. Pilot Ass’y 14 237-1112 2*2 Spring 115-395 3 2 Screw 127-990 4 1 Nameplate 122-1121 5 1 Body 101-821 6*1 Gasket 113-574 7*2 O-ring 126-345 8 1 14 To 12 Conn.230-1044 9 1 Sol. Pilot Ass’y 12 237-1118 10*2 Spool Ass’y W/seals 221-187 11*2 Bumper 114-205 1 3 54 6 7 982 10 11 SECTION A-A A A Parts List DET.NO.NO.REQ’D PART NAME PART NO. 1 1 Sol. Pilot Ass’y 14 237-1112 2*2 Spring 115-431 3 2 Screw 127-990 4 1 Nameplate 122-1121 5 1 Body 101-821 6*1 Gasket 113-574 7*2 O-ring 126-345 8 1 14 To 12 Conn.230-1044 9 1 Sol. Pilot Ass’y 12 237-1118 10*2 Spool Ass’y W/seals 221-186 11*2 Bumper 114-205 Valve Service Kits and Parts, Dual 3-Way * Indicates parts included in service kit * Indicates parts included in service kit Assembly Kits 2005 & 2012 Series 46 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Manifold Assembly 2005 Series 0000AKJ D Electrical/ElectronicsType & Location F = Terminal Strip 1-16 T = Terminal Strip 1-32 J = 25 Pin Sub-DM = 37 Pin Sub-DP = 12 Pin Round ConnectorQ= 19 Pin Round ConnectorR = 26 Pin Round ConnectorS = 26 + 12 Pin Round Connector C = For Fieldbus Electronics,See Electronics Section Valve SeriesE = 2005 Series Number of Valve StationsA = 1 I = 9 Q = 17 Y = 25B = 2 J = 10 R = 18 Z = 26 C =3 K = 11 S = 19 2 = 27D =4 L = 12 T = 20 3 = 28E =5 M = 13 U = 21 4 = 29F =6 N = 14 V = 22 5 = 30G =7 O = 15 W = 23 6 = 31H =8 P = 16 X = 24 7 = 32 OptionsSTD = StandardDRM = DIN Rail MountingMUF = Muffler in End PlatesDWM = DIN Rail with MUF14X = External Pilot Port TypeL = Push-inN = NPTFG = G Tap End Plate Port Size 2005 E 3 L STD 3 = Port type L, N or GPort 1 = 3/8 Port 3/5 = 3/8K =Port type L onlyPort 1 = 10mm Port 3/5 = 10mm Electrical ConnectionType & LocationC = For Fieldbus Electronics,See Electronics SectionF = Terminal Strip 1-16J = 25 Pin Sub-DM = 37 Pin Sub-DP = 12 Pin Round ConnectorQ = 19 Pin Round ConnectorR = 26 Pin Round ConnectorS = 26+ 12 Pin Round ConnectorT = Terminal Strip 1-32 Valve SeriesG = 2012 Series Number of Valve Stations*A = 1B = 2C = 3D = 4E = 5F = 6G = 7H = 8 Valve SeriesE = 2005 Series0 = No Second Valve Series OptionsSTD= StandardDRM= DIN Rail MountingMUF= Muffler in End PlatesDWM = DIN Rail with MUFA06= End Plate with Ports on Left End Only, Mounting Plate Only on Right EndD10= A06 w/DIN Rail MountingD11= A06 w/Muffler in End PlatesF05= A06 w/DIN Rail with MUF14X= External Pilot Port TypeL = Push-inN = NPTFG = G Tap End Plate Port Size 20123 = Port Type L, N or G Port 1 = 3/8 Port 3/5 = 1/22 = Port Type L only Port 1 = 1/4 Port 3/5 = 3/8H = Port Type L only Port 1 = 8mm Port 3/5 = 12mmK = Port Type L only Port 1 = 10mm Port 3/5 = 14mm Number of Valve Stations*A = 1B = 2C = 3D = 4E = 5F = 6G = 7H = 8 A J G 0 000 3 LK STD I = 9J = 10K = 11L = 12M = 13N = 14O = 15P = 16 Q = 17R = 18S = 19T = 20U = 21V = 22W = 23X = 24 Y = 25Z = 262 = 273 = 284 = 295 = 306 = 317 = 32 I = 9J = 10K = 11L = 12M = 13N = 14O = 15P = 16 Q = 17R = 18S = 19T = 20U = 21V = 22W = 23X = 24 Y = 25Z = 262 = 273 = 284 = 295 = 306 = 317 = 32 D2012 Series *NOTE: Maximum number of valve stations is determined by: • The electrical connection type. • The valve type - single solenoid valves up to the maximum solenoid outputs allowed by the electrical connection type (see chart above) or a combination of single and/or double solenoid valves not to exceed the maximum number of solenoid outputs allowed. • Combination of all stations cannot exceed 32 Maximum Solenoid Outputs AK “F”AK “T” 16 32 AK “J” 22 AK “M” 32 AK “R” 22 AK “S” 32 TERMINAL STRIP 25 PIN SUB-D 37 PIN SUB-D 26 PIN ROUND 26 + 12 PIN ROUND AK “P” 8 AK “Q” 16 12 PIN ROUND 19 PIN ROUND Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.2 Fieldbus Electronics and I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-76 G2-1 Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12 Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Communication Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8 How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 AKC Communication Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 LH Mounting Cover Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Fieldbus Communication Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Manual Configuration Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 I/O Module Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Flexiblok® Manifold Dimensional Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 G2-2 Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-42 Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Communication Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-26 Discrete I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-32 Fieldbus Communication Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Manual Configuration Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 I/O Block Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35-36 25 Pin Sub-D Connector Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Dual 15 Pin Sub-D Connector Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 19 Pin M23 Circular Connector Digital I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 25 Pin Sub-D Connector Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Dual 25 Pin Sub-D Connector Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Valve Side Sub-D Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-41 Mounting Cover Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Dimensional Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Individual Base Node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44-50 Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Communication Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45-46 How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Valve on Individual Base Node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Base Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Replacement Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Direct to PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51-57 Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 I/O Modules Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53-56 I/O Block Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 25 Pin Sub-D I/O Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Connector Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Cables and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60-76 ©Numatics 2009Rev . 1/09 Table of Contents G2-1 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.3 G2-1 Fieldbus Communications Electronics Why use Numatics Fieldbus communication electronics? Modular Reality... • No internal wiring • Up to 40 valve solenoids • Discrete I/O status with short circuit protection • Software or manual configuration • Plug-together flexibility • Conformance tested • Shorted and open load diagnostics • Universal input technology allows NPN or PNP sensor types with same input module . • NEMA4/IP65 • Up to 16 discrete output points and 16 input points per communication node • Low cost distribution options • Used with 2002 and 2004 Series Supported Protocols: • DeviceNet • Allen Bradley 1771 Remote I/O • Profibus DP 1.5 MBps & 12MBps • DeviceLogix • CANopen - Consult Factory • AS-i - Consult Factory G2-1 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.4 DeviceLogix DeviceLogix is a Rockwell Automation technology that allows a DeviceNet node to be programmed to execute a sequence independently from the control for the main PLC/IPC . A DeviceLogix enabled DeviceNet node can be used in conjunction with a standard DeviceNet network, providing simple distributed control functionality . Additionally, it can also be used in a standalone application, without a network connection or PLC/IPC, to sequence pneumatic valves and control I/O . Numatics has integrated this licensed technology into its DeviceNet compatible valve manifold series, which combine the functionality of a modular pneumatic valve system with integrated I/O . Programming of the DeviceLogix enabled node is done using the industry standard DeviceNet commissioning software tool RSNetworx for DeviceNet for Rockwell Automation . The programming software features an easily understandable graphics environment where the users can simply “drag and drop” logic function blocks (i .e . AND, NAND, OR, NOR, XOR, XNOR, RS LATCHES, COUNTERS and TIMERS) onto a page and interconnect them to develop the required sequence, or ladder logic programming can be used to develop a sequence . The programmed sequence is downloaded to the node via the standard DeviceNet communication connection, thus multiple nodes can be programmed simultaneously on the same network . Technical Data ELECTRICAL DATA VOLTAGE CURRENT BUS Power 11-25 VDC 0.025 amps. Valve & Discrete I/O 24 VDC +/- 10% 4 amps. maximum OPERATING DATA Temperature Range +32˚ to +115˚ F (0˚ to +46˚ C) Humidity 95% relative humidity, non-condensing Moisture Designed to meet NEMA 4 / IP65 requirements Maximum Valve Solenoid Outputs 24 (2002 Series) CONFIGURATION DATA Communication Module Contains all communication electronics as well as short circuit protected driver circuitry for up to 24 valve solenoids . Supports auto-baud detection and auto-device replacement (ADR) feature . Manual Configuration Module (MCM) Optional module for use when a manual configuration method is preferred . Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc .web site at: www .numatics .com/fieldbus Maximum Discrete I/O Points 16 Aux Power Connector Single key 4 pin 12mm (Micro) connector LED’s Module status, Network status, Ext fault & Aux power and logic enabled Communication Connector Single key 5 pin 12 mm (Micro) connector Numatics’ DeviceNet modules features Polled, Change of State (COS), Cyclic and combinations message capability . G2-1 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.5 DeviceNet DeviceNet is an open protocol bus communication system developed by Allen-Bradley based on Controller Area Network (CAN) technology . The governing body for DeviceNet is the Open DeviceNet Vender Association (ODVA) . The ODVA controls the DeviceNet specification and oversees product conformance testing . Numatics G2-1 DeviceNet modes have been tested and approved for conformance by the ODVA . More information about DeviceNet and the ODVA can be obtained from the following WEB site: Open DeviceNet Vendors Association (ODVA) www .odva .org Technical Data ELECTRICAL DATA VOLTAGE CURRENT BUS Power 11-25 VDC 0.025 amps. Valve & Discrete I/O 24 VDC +/- 10% 4 amps. maximum OPERATING DATA Temperature Range +32˚ to +115˚ F (0˚ to +46˚ C) Humidity 95% relative humidity, non-condensing Moisture Designed to meet NEMA 4 / IP65 requirements Maximum Valve Solenoid Outputs 24 (2002 Series), 16 (2004 Series) CONFIGURATION DATA Communication Module Contains all communication electronics as well as short circuit protected driver circuitry for up to 24 valve solenoids . Supports auto-baud detection and auto-device replacement (ADR) feature . Manual Configuration Module (MCM) Optional module for use when a manual configuration method is preferred . Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc .web site at: www .numatics .com/fieldbus Maximum Discrete I/O Points 16 Aux Power Connector Single key 4 pin 12mm (Micro) connector LED’s Module status, Network status, Ext fault & Aux power Communication Connector Single key 5 pin 12 mm (Micro) connector Numatics’ DeviceNet modules features Polled, Change of State (COS), Cyclic and combinations message capability . G2-1 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.6 Allen Bradley 1771 Remote I/O Allen-Bradley 1771 Remote I/O is a proprietary protocol based on a patented chipset . This chipset is obtained from Allen-Bradley and incorporated into the Numatics RIO module . Technical Data ELECTRICAL DATA VOLTAGE CURRENT Valve & Discrete I/O 24 VDC +/- 10% 4 amps. maximum OPERATING DATA Temperature Range +32˚ to +115˚ F (0˚ to +46˚ C) Humidity 95% relative humidity, non-condensing Moisture Designed to meet NEMA 4 / IP65 requirements Maximum Valve Solenoid Outputs 24 (2002 Series), 16 (2004 Series) CONFIGURATION DATA Communication Module Contains all communication electronics as well as short circuit protected driver circuitry for up to 24 valve solenoids . Rack Size Rack size is set automatically to 1/4 rack Manual Configuration Module (MCM) Module contains DIP and rotary switches for setting device configuration data Maximum Discrete I/O Points 16 Aux Power Connector Single key 4 & 5 pin 12mm (Micro) connector Communication Connector Single key 5 pin 12 mm (Micro) connector, Bus IN and OUT LED’s Communications status, ext . fault and auxiliary power This product incorporates technology which is licensed by Allen- Bradley Company, Inc . Allen-Bradley has not technically approved, nor does it warrant or support this product . All warranty and support for this product and its application is provided solely by Numatics, Incorporated . Communication Module Manual Configuration Module(MCM) (Required) G2-1 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.7 Technical Data ELECTRICAL DATA VOLTAGE CURRENT Valve & Discrete I/O 24 VDC +/- 10% 4 amps. maximum LED’s Module status, Network status, Ext fault and Auxiliary power OPERATING DATA Temperature Range +32˚ to +115˚ F (0˚ to +46˚ C) Humidity 95% relative humidity, non-condensing Moisture Designed to meet NEMA 4 / IP65 requirements Maximum Valve Solenoid Outputs 24 CONFIGURATION DATA Communication Module Contains all communication electronics as well as short circuit protected driver circuitry for up to 24 valve solenoids . Manual Configuration Module (MCM) Module containing DIP and rotary switches for setting device configuration data . Aux . Power Connectors 1 .5 MBps Single key 4 pin 12 mm (Micro) connector 12 MBps Single key 4 pin 12 mm (Micro) connector Communication Connector 1 .5 MBps 5 pin 12 mm (Micro) connector 12 MBps 5 pin reverse key female (Micro) connector Maximum Discrete I/O Points 16, available with 12mm (micro) connectors or 25 pin sub-D styles Profibus DP (1.5 MBps & 12 MBps) Profibus-DP is a vendor-independent, open fieldbus designed for communication between automation control systems and distributed I/O at the device level . The 2002 Series - Profibus product is designed to conform to the Profibus standard EN50170 . Certification is by the Profibus Interface Center (PIC) according to the guidelines determined by the Profibus Trade Organization (PTO) . The certification process ensures interoperability for all Profibus devices . More information about Profibus can be obtained at the following web sites: Profibus Interface Center www .aut .sea .siemens .com/pic/index .htm Profibus Trade Organization www .profibus .com Communication Module Manual Configuration Module (MCM) (Not required with Class II Master) (GSD) File and technical manuals are available in the download section of the Numatics, Inc . website at: www .numatics .com/fieldbus . G2-1 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.8 The maximum number of modules connected to the discrete I/O side is 8 . A fully configured manifold assembly would require 2 master modules with 6 slaves . Discrete I/O Modules Discrete I/O modules are used to connect additional I/O devices to the valve manifold node . This provides for more efficient use of system resources when configuring an industrial network system . Universal input modules feature technology that allows the same module to automatically recognize PNP or NPN type sensors without the need to add external pull-up resistors or manually select sensor type . Input and output modules have two 12mm (micro) connectors . Each can be used individually (i .e . 1 I/O point per connector) or can be used for double point (i .e . connector 1 has two points of I/O) . This standard feature further simplifies external I/O wiring . Sub-D output module can be used to drive 16 additional coils on a separate manifold or 16 discrete output points . Sub-D I/O module can be used for inputs and or up to a total of 16 I/O points . Discrete I/O Technical Data ELECTRICAL DATA Inputs: Supply Voltage 24 VDC ± 10% Type Sourcing (PNP), Sinking (NPN) or contact closure (universal input technology) LED Indicator Input status Outputs: Voltage 24 VDC +/- 10% Current 0 .5 amperes per output (4A max . per manifold) Type Sinking (NPN) LED Indicator Output status OPERATING DATA Temperature Range +32˚ to +115˚ F (0˚ to +46˚ C) Humidity 95% relative humidity, non-condensing Moisture Designed to meet NEMA 4 / IP65 requirements Connectors Single key 5 pin female 12mm (micro) connector or 25 pin sub-D female CONFIGURATION DATA Sub-D I/O G2-1 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.9 * Maximum number of valve stations is determined by the combination of single and double Z-Boards types installed in the manifold sub-bases . 2) Valve Model Number SelectionValve model number with plug-in manifold base . 3) Electronic Interface How to Order1) Assembly Kit Selection **4) I/O Per I/O Station – Electronic Interface Option Only (See I/O table below)When ordering up to eight (8) I/O you must order one (1) Master I/O (which contains two (2) points I/O itself) . The balance required is made up of Slaves, two (2) points per I/O station (total 3 Slave modules) . A maximum of sixteen (16) I/O points can be configured by using two (2) Master modules and six (6) Slave modules . Total number of discrete inputs plus total number of discrete outputs must be less than or equal to 16 . (See I/O table below) . Input master modules can be used with Output Slave Modules . Output master Modules can be used with Input Slave Modules . Sub-D outputs and I/O types do not require additional master modules when used alone I/O Table: Note 2 I/O per station HOUSING TYPE SINKING (NPN) OUTPUT SINKING (NPN) or SOURCING (PNP) INPUT Master Kit No . Slave Kit No . 239-1800 239-1802 239-1801 239-1803 E02 6 Electrical / ElectronicType & LocationC = Communication Module Valve Series6=2002 SeriesD= 2004 Series Number of Valve Stations*A=1B=2C=3D=4E=5F=6G=7H=8 AKC 0 0 OptionsSTD = StandardDRM = DIN Rail Mounting (Std. 35mm)MUF=Muffler in End PlatesDWM=DIN Rail with MUFA01 = 25 Pin Sub-D 16 DiscreteOutputs Sinking (NPN)D01 = A01 + DRMD03 = A01 + MUFF01 = A01 + DRM + MUFA17 = 25 Pin Sub-D 16 I/O PointsInputs Sourcing (PNP)Outputs Sinking (NPN)D18 = A17 + DRMD19 = A17 + MUFF07 = A17 + DRM + MUF Port TypeL=Push InD=Barbed Fitting End PlatePort Size2=1/4H=8mm (5/16) 0 0 I= 9J=10K=11L=12M=13N=14O=15P=16 Q=17R=18S=19T=20U=21V=22W=23X=24 DF Valve Series6=2002 SeriesD=2004 Series Fieldbus ProtocolsDN=DeviceNet™AB = Allen Bradley RIOPB = Profibus DP 1.5 MBpsPT = Profibus DP 12 MBpsDL=DeviceLogix Number ofDiscrete Inputs** Number ofDiscrete Outputs** NX6 OptionsE02 = Separate Power(Valve and I/O)G08 =With MCM if Not Standard (DN only)G20 =Without MCM if NotStandard (PB & PT only) VoltageF=24 VDC I/O TypeD=Digital G2-1 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.10 AKC Communication Module LH Mounting Cover Kit • Shaded components described by Assembly Kit (AK) model number designation (see #1, pg. 8), with the excep-tion of the Communication module and number of I/O stations that are described by Electronic Interface (NX6) model number designation . (see #3, pg. 8) • Each valve manifold station is listed in sequential order from left to right when facing the port side of the manifold as indicated . • Each discrete I/O station is listed in sequential order from RIGHT to LEFT starting from the Communication mod-ule as indicated . NOTE: I/O stations #1 and #5 (if required) must always be a MASTER KIT . (see #4, pg. 8) Stations 2,3,4,6,7 and 8 must be either input or output Slave kits .NOTE: Total of 24 solenoid outputs available for 2002 Series . Either 24 single solenoid valves or 12 double solenoid valves or any combination of singles or doubles, not to exceed 24 solenoid outputs for AKC Serial/Bus are allowed .NOTE: Total of 16 solenoid outputs available for 2004 Series . Example order: AKC6D00002LSTD 021BW4Z3MK00061 021BW4Z3MK00061 021BB4Z4MK00061 021BB4Z4MK00061 NX6DN0808DFE02 I/O station 1 239-1802 Input Master Sinking (NPN) Kit I/O station 2 239-1803 Input Slave Sinking (NPN) Kit I/O station 3 239-1803 Input Slave Sourcing (PNP) Kit I/O station 4 239-1803 Input Slave Sourcing (PNP) Kit I/O station 5 239-1800 Output Master Sinking (NPN) Kit I/O station 6 239-1801 Output Slave Sinking (NPN) Kit I/O station 7 239-1801 Output Slave Sinking (NPN) Kit I/O station 8 239-1801 Output Slave Sinking (NPN) Kit ASSEMBLED DET . NO .NO . REQ’D PART NAME PART NO . 1 2 3 4 5 6 1 2 2 2 2 2 LH DIN Rail Mtg Cover Screw Lockwasher Screw Spring Clamp 127-844 128-192 127-472 115-355 125-720 105-381 LH MOUNTING COVER KIT With DIN Rail Without DIN Rail PART NO . 239-1819 239-1820 I/Ostations:8 . . . . . . . . . . . . . . .21 12. . . . . .24Serial BusModule NX6 valvestations: G2-1 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.11 Communication Module Kits(w/o End Plates) PART NO .DESCRIPTION 2002 2004 AB 1771 RIO 239-1804 239-1807 AS-i Consult Factory Consult Factory CANopen Consult Factory Consult Factory DeviceLogix 239-2108 Consult Factory DeviceNet 239-1794 239-1684 Profibus 1 .5 Mbps 239-1805 239-1808 Profibus 12 Mbps 239-1806 239-1809 Fieldbus Communication Module and Manual Configuration Module Assemblies Communication Module Manual Configuration Module (MCM) Manual Configuration Module Kits(w/o End Plates) DET . NO .NO . REQ’D PART NAME PART NO . 1 2 3 3 3 4 5 6 7 8 1 3 1 1 1 2 2 1 1 1 Gasket Screw Nameplate (DeviceNet) Nameplate (Profibus) Nameplate (Allen Bradley RIO) Screw Lockwasher Housing Nameplate Screw 127-794 122-1122 122-1123 122-1124 127-795 128-192 125-1017 122-1058 127-176 113-503 DET . NO .NO . REQ’D PART NAME PART NO . 1 2 5 6 7 8 1 4 2 1 1 1 Switch Housing w/ conn . Screw Screw Cover w/ conn . Gasket w/conn . Gasket 127-794 127-852 105-399 113-529 113-503 125-800 10 1 Cover Strap 125-772 12 2 Screw 127-795 14 1 Nameplate (Conn Ver . Only)122-1058 9 13 1 Screw 127-172 2 Lockwasher 126-192 DESCRIPTION PART NO . With Connector (A-B 1771 RIO only) Without Connector 239-1813 239-1812 9 10 1 1 Cup Washer Transfer Board (2002) 128-162 256-589 1 1 Switch Housing w/o conn .125-1038 6 1 Cover w/o conn . 7 1 Gasket w/o conn . 105-384 113-508 1 234510 8 976 Optional Bus Out Connector(A-B 1771 RIO only) 1 Transfer Board (2004) 256-552 G2-1 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.12 I/O Modules Assemblies I/O Module Kit with Input LED Indicator (2 I/O per module) Discrete output and I/O Module Kit 25 Pin Female Sub-D Discrete Output and I/O Module DET . NO .NO . REQ’D PART NAME PART NO . 1 2 3 4 1 2 2 1 Gasket Screw Lockwasher Housing 127-795 128-192 125-807 113-503 DET . NO .NO . REQ’D PART NAME PART NO . 1 2 3 4 6 7 8 9 10 1 2 1 2 1 2 2 2 2 Housing Hex Screw Gasket Screw Nameplate Screw Lockwasher Screw (w/DIN) Spring (w/DIN) 127-825 113-507 127-794 122-1057 127-499 128-192 127-472 115-355 105-379 11 2 Clamp (w/DIN)125-720 DESCRIPTION PART NO . 16 pt . Output Sinking (NPN) with DIN Rail 16 pt . Output Sinking (NPN) w/o DIN Rail 239-1221 239-1225 16 pt . Input Sourcing (PNP) and/or OutputSinking (NPN) with DIN Rail 16 pt . Input Sourcing (PNP) and/or OutputSinking (NPN) w/o DIN Rail 239-1866 239-1865 HOUSING TYPE OUTPUT Output - Sinking (NPN)239-1800 Slave Kit No . Output - Sinking (NPN) Input - Sinking (NPN) or Sourcing (PNP) 239-1801 239-1803Connector TypeI/O 12 mm (Micro) 5 Pin Female Note: When ordering this module in an assembled manifold “AK” use the corresponding option code in the “AK” model number . Do not list the module part number under the Electronic Interface model number “NX” . Master Kit No . Input - Sinking (NPN) or Sourcing (PNP)239-1802 DIN RAIL OPTION ONLY G2-1 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.13 FlexiBlok® Manifold with Fieldbus Electronics Dimensional Drawing A B C D E F G H 0 .50(12 .7)1 .00(25 .4)0 .72(18 .3)1 .20(30 .5)1 .50(38 .1)1 .50(38 .1)2 .38(60 .5)2 .32(59 .0) Dimensionstop dimensions = inchesbottom dimensions (in parenthesis) = millimeters G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.14 G2-2 Fieldbus Communications Electronics Why use Numatics Fieldbus communication electronics? Modular Reality • No internal wiring simplifies assembly • Up to 192 discrete output points plus 32 valve solenoids and 96 input points per communication mode • Enhanced diagnostics include discrete I/O status with short circuit protection • Software or manual configuration simplifies commissioning • Plug-together flexibility allows modularity and scalability • Backplane technology allows fast maintenance • Conformance tested ensures compatibility • Shorted and open load diagnostics • NPN and PNP discrete I/O modules • NEMA 4/IP65 protected against water splash • Low cost distribution options provide economic solutions for applications • DIN rail mountable Auxiliary Power Connector Mid-StationSupply & Exhaust Block Valve ManifoldAssemblyDiscrete I/O Connectors Single or Double Point LED Status Indicator Communication Connector 25 Pin Sub-D Connector Output Module w/ Auxiliary Power Connector Communication Module Manual ConfigurationModuleDiscrete I/O Modules Valve Side Sub-DOutput Module Supported Protocols: • Allen Bradley 1771 Remote I/O • AS-i • CANopen • ControlNet • DeviceNet • DeviceNet with DeviceLogix • EtherNet/IP • FIPIO • Interbus-S • Modbus/TCP • Profibus DP 1.5 MBps & 12MBps • DeviceNet with Quickconnect G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.15 Technical Data ELECTRICAL DATA VOLTAGE CURRENT Valve & Discrete I/O 24 VDC +/- 10% 8 amps. maximum Communication Connector Single key 5 pin (Mini or Micro type) male LED’s Communications status, Fuse integrity and Aux . power status OPERATING DATA Temperature Range -10˚ to +115˚ F (-23˚ to +46˚ C) Humidity 95% relative humidity, non-condensing Moisture Designed to meet NEMA 4 / IP65 requirements Maximum Valve Solenoid Outputs 32 CONFIGURATION DATA Communication Module Contains all communication electronics as well as short circuit protected driver circuitry for up to 32 valve solenoids . Manual Configuration Module (MCM) Module containing DIP and rotary switches for setting device configuration data . Aux Power Connector Single key 4 pin mini type Rack Size: Rack size set automatically to 1/4, 1/2, 3/4, or full rack based on the I/O modules installed on the manifold assembly . Maximum Discrete I/O Points Various combinations of 110 outputs & 80 inputs Allen Bradley 1771 Remote I/O Allen-Bradley 1771 Remote I/O is a proprietary protocol based on a patented chipset .This chipset is obtained from Allen-Bradley and incorporated into the Numatics RIO module . Numatics G2-2 Communications Node is capable of addressing up to 1 full rack of I/O . This product incorporates technology which is licensed by Allen- Bradley Company, Inc . Allen-Bradley has not technically approved, nor does it warrant or support this product . All warranty and support for this product and its application is provided solely by Numatics, Incorporated . Node Power 24 VDC ± 0 .065 amps . NETWORK DATA Supported Baud Rates 57 .6 K Baud, 115 .2 K Baud and 230 .4 K Baud Bus Connector Single keyway 5 pin mini or 12mm micro type Special Features Support for processor restart/lockout and hold last state ManualConfigurationModule CommunicationModule Bus Connector5 Pin Mini(Standard) Bus Connector5 Pin 12mm Micro(Optional consult factory) G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.16 AS-i AS-Interface (AS-i) is a simple bit level networking solution for actuators and sensors in manufacturing systems . It is an open technology supported by over 100 vendors worldwide, guaranteeing best-in-class solutions . AS-i nodes are capable of addressing up to 4 input and 4 output points in standard mode or 4 inputs and 3 outputs in extended mode . Numatics' AS-i offering allows 4 modes to be placed in one manifold, thus allowing up to 16 inputs andd 16 valve solenoid coils on a single manifold . For more information on AS-i visit the AS-i trade organization at www .as-interface .com Technical Data ELECTRICAL DATA VOLTAGE CURRENT BUS Power 26.5 – 31.6 VDC 0.023 amps. per node Valve Power 24 VDC +/- 10% OPERATING DATA Temperature Range -10° to +115° F (-23° to +46° C) Humidity 95% relative humidity, non condensing Moisture Designed to meet NEMA 4 / IP65 requirements Maximum Valve Solenoid Outputs 16 (with 4 AS-i nodes with standard addressing); 12 (with extended addressing) CONFIGURATION DATA Communication Module Contains all communication electronics as well as short circuit protected driver circuitry for up to 16 valve solenoids and 16 inputs. AS-i nodes available with standard or enhanced addressing modes. Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc .web site at: www .numatics .com/fieldbus Maximum Discrete I/O Points 16 inputs (with 4 AS-i nodes with standard addressing); 16 (with extended addressing) Aux Power Connector “AS-i cable clamp” IDC connector LED’s External Power, Bus Power and Error Communication Connector “AS-i cable clamp” IDC connector NETWORK DATA Bus Connector “AS-i cable clamp” IDC connector G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.17 CANopen CANopen is an open protocol based on Controller Area Network (CAN) . It was designed for motion oriented machine control networks but has migrated to various industrial applications . CAN in Automation (CiA) is the international users’ and manufacturers’ organization that develops and supports CAN-based protocols . More information regarding this organization can be found at www .can-cia .org Technical Data ELECTRICAL DATA VOLTAGE CURRENT Node Power 24 VDC +/- 10% 0.040 amps. Bus Power 11-25 VDC 0.025 amps. OPERATING DATA Temperature Range -10° to +115° F (-23° to +46° C) Humidity 95% relative humidity, non condensing Moisture Designed to meet NEMA 4 / IP65 requirements Maximum Valve Solenoid Outputs 32 CONFIGURATION DATA Communication Module Contains all communication electronics as well as short circuit protected driver circuitry for up to 32 valve solenoids Manual Configuration Module (MCM) Module containing DIP and rotary switches for setting device configuration data. Comes standard with communication module Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc .web site at: www .numatics .com/fieldbus Maximum Discrete I/O Points Various Combinations of 160 outputs and 80 inputs Valve & Discrete I/O 24 VDC +/- 10% 8 amps. maximum Aux Power Connector Single key 4 pin MINI type (male) Communication Connector Single key 5 pin micro (12mm) type (male) LED’s Module Status, Network Status, Fuse integrity and Auxiliary power status Supported Baud Rates 125K, 250K, 500K and 1M Bus Connector Single key 5 pin micro (12mm) type (male) NETWORK DATA Diagnostics Shorts and open load conditions from valve solenoid coils & outputs are monitored G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.18 ControlNet ControlNet is an open network that meets the demands of today’s industrial applications requiring high speed (5 MBIT/sec .), high throughput with predictable and repeatable transfers of mission critical data . Originally developed by Allen-Bradley, it is based on the Control and Information Protocol (CIP) technology . The governing body for the ControlNet technology is ControlNet International LTD . More information about ControlNet can be obtained from the following website:www .controlnet .org Technical Data ELECTRICAL DATA VOLTAGE CURRENT Valve & Discrete I/O 24 VDC +/- 10% 8 amps. maximum OPERATING DATA Temperature Range -10˚ to +115˚ F (-23˚ to +46˚ C) Humidity 95% relative humidity, non-condensing Moisture Designed to meet NEMA 4 / IP65 requirements with proper connector hoods Maximum Valve Solenoid Outputs 32 CONFIGURATION DATA Power Module Contains power interface electronics as well as short circuit protected driver circuitry for up to 32 valve solenoids . Comm . Interface Module Contains communication interface electronics and network address (MAC ID) configuration hardware . NETWORK DATA Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc .web site at: www .numatics .com/fieldbus Maximum Discrete I/O Points Various combinations of 192 outputs & 96 inputs Node Power 24V ± 10% 0.097 amps. Aux Power Connector Single key 4 pin mini type (male) LED’s Module owned, Module status, Channel A & B, Fuse integrity & Aux power status Communication Connector BNC Type Supported Baud Rates 5 MBIT/sec Connectors BNC type for network; RJ-45 for Network Access Point (NAP) Diagnostics Shorts & open load conditions from valve solenoid coils & outputs are monitored Special Features Support for redundant media via 2 BNC connectors Power ModuleCommunications Interface Module G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.19 DeviceLogix DeviceLogix is a Rockwell Automation technology that allows a DeviceNet node to be programmed to execute a sequence independently from the control for the main PLC/IPC . A DeviceLogix enabled DeviceNet node can be used in conjunction with a standard DeviceNet network, providing simple distributed control functionality . Additionally, it can also be used in a standalone application, without a network connection or PLC/IPC, to sequence pneumatic valves and control I/O . Numatics has integrated this licensed technology into its DeviceNet compatible valve manifold series, which combine the functionality of a modular pneumatic valve system with integrated I/O . Programming of the DeviceLogix enabled node is done using the industry standard DeviceNet commissioning software tool RSNetworx for DeviceNet for Rockwell Automation . The programming software features an easily understandable graphics environment where the users can simply “drag and drop” logic function blocks (i .e . AND, NAND, OR, NOR, XOR, XNOR, RS LATCHES, COUNTERS and TIMERS) onto a page and interconnect them to develop the required sequence, or ladder logic programming can be used to develop a sequence . The programmed sequence is downloaded to the node via the standard DeviceNet communication connection, thus multiple nodes can be programmed simultaneously on the same network . Technical Data ELECTRICAL DATA VOLTAGE CURRENT Valve & Discrete I/O 24 VDC +/- 10% 8 amps. maximum LED’s Module status, Network status, Auxiliary power status, Fuse integrity and Logic enabled . OPERATING DATA Temperature Range -10˚ to +115˚F (-23˚ to +46˚C) Humidity 95% relative humidity, non-condensing Moisture Designed to meet NEMA 4 / IP65 requirements Maximum Valve Solenoid Outputs 32 CONFIGURATION DATA Comm . Interface Module Contains all communication and control electronics as well as short circuit protected driver circuitry for up to 32 valve solenoids Aux Power Connector Single key 4 pin mini type (male) Communication Connector Single key 5 pin (Mini type) male Bus Power 11-25 VDC 0 .025 amps Maximum Discrete I/O Points Various combinations of up to 80 outputs & 96 inputs; logical limit of 72 function block Node Power 24 VDC +/- 10% NETWORK DATA Supported Baud Rates 125 K Baud, 250 K Baud and 500 K Baud with auto-baud detection Connectors Single key 5 pin mini or 12mm micro type (male) Diagnostics Shorts and open load conditions from valve solenoid coils and outputs are monitored Special Features Does not require a network connection for stand-alone applications Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc .web site at: www .numatics .com/fieldbus G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.20 DeviceNet DeviceNet is an open protocol bus communication system developed by Allen-Bradley based on Controller Area Network (CAN) technology . The governing body for DeviceNet is the Open DeviceNet Vendors Association (ODVA) . The ODVA controls the DeviceNet specification and oversees product conformance testing . Numatics G2-2 DeviceNet nodes are capable of addressing up to 192 output/96 input . They have been tested and approved for conformance by the ODVA . More information about DeviceNet and the ODVA can be obtained from the following WEB site: Open DeviceNet Vendors Association (ODVA) www .odva .org Technical Data ELECTRICAL DATA VOLTAGE CURRENT BUS Power 11-25 VDC 0.025 amps. Valve & Discrete I/O 24 VDC +/- 10% 8 amps. maximum OPERATING DATA Temperature Range -10˚ to +115˚ F (-23˚ to +46˚ C) Humidity 95% relative humidity, non-condensing Moisture Designed to meet NEMA 4 / IP65 requirements Maximum Valve Solenoid Outputs 32 CONFIGURATION DATA Communication Module Contains all communication electronics as well as short circuit protected driver circuitry for up to 32 valve solenoids . Manual Configuration Module (MCM) Optional module containing DIP and rotary switches for setting device configuration data . Note: Use option “G08” in “NX” model number NETWORK DATA Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc .web site at: www .numatics .com/fieldbus Maximum Discrete I/O Points Software configurable (standard): Various combinations of 192 outputs & 96 inputs With optional manual configuration module: Various combinations of 160 outputs & 80 inputs ManualConfigurationModule(optional) CommunicationModule Node Power 24V ± 10% 0.040 amps. Aux Power Connector Single key 4 pin mini type (male) Communication Connector Single key 5 pin (Mini or Micro type) male LED’s Module status, Network status, Fuse integrity & Aux power status Supported Baud Rates 125 K Baud, 250 K Baud, 500 K Baud with Auto-Baud detection Supported Connection Types Polled, Cyclic, Change of State (COS) and Combination Message Capability Bus Connector Single keyway 5 pin mini or 12mm micro types (male) Diagnostics Shorts & open load conditions from valve solenoid coils & outputs are monitored Special Features Supports Auto-Device Replacement (ADR) Bus Connector5 Pin Mini(Standard) Bus Connector5 Pin 12mm Micro(Optional consult factory) G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.21 DeviceNet Quickconnect Numatics G2-2 DeviceNet nodes are capable of addressing various combinations of up to 192 outputs and 96 inputs . They have been tested and approved for conformance by ODVA . The DeviceNet with QuickConnect feature allows a reconnected Numatics G2-2 node on a DeviceNet network to quickly go into operation by shortening the time required to make the logical connection between the node and the scanner . This feature has benefits in many applications including those needing to make on the fly tool changes . DeviceNet is an open protocol bus communication system by Allen-Bradley based on Controller Area Network (CAN) technology . The governing body for DeviceNet is the Open DeviceNet Vendors Association (ODVA) . The ODVA controls the DeviceNet specification and oversees product conformance testing . More information about DeviceNet and the ODVA can be obtained from www .odva .org Technical Data ELECTRICAL DATA VOLTAGE CURRENT Node Power 24 VDC +/- 10% 0.040 amps. Bus Power 11-25 VDC 0.025 amps. OPERATING DATA Temperature Range -10° to +115° F (-23° to +46° C) Humidity 95% relative humidity, non condensing Moisture Designed to meet NEMA 4 / IP65 requirements Maximum Valve Solenoid Outputs 32 CONFIGURATION DATA Communication Module Contains all communication electronics as well as short circuit protected driver circuitry for up to 32 valve solenoids Manual Configuration Module (MCM) Optional module containing DIP and rotary switches for setting device configuration data. Note: Use option G08 in “NX” model number Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc .web site at: www .numatics .com/fieldbus Maximum Discrete I/O Points Various Combinations of 160 outputs and 80 inputs Valve & Discrete I/O 24 VDC +/- 10% 8 amps. maximum Communication Connector Single key 5 pin MINI or 12mm micro type (male) Aux Power Connector Single key 4 pin MINI type (male) ManualConfigurationModule(optional) CommunicationModule Bus Connector5 Pin Mini(Standard) Bus Connector5 Pin 12mm Micro(Optional consult factory) LED’s Module Status, Network status, Fuse integrity and Auxiliary power status NETWORK DATA Supported Baud Rates 125K, 250K, 500K and Autobaud Supported Connection Types Polled, Cyclic, Change of State (COS) and Combination Message Capability Bus Connector Single key 5 pin MINI or 12mm micro type (male) Special Features Supports Auto-Device Replacement (ADR) Diagnostics Shorts and open load conditions from valve solenoid coils & outputs are monitored G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.22 Ethernet Ethernet, used throughout the world to network millions of PC’s has now evolved into a viable industrial network . Ethernet is an open architecture high-level communication network that meets the demands of today’s industrial applications requiring high-speed (10/100 Mbit/s), high-throughput and flexibility . Various application layers for this protocol include TCP/IP, EtherNet/IP, and Modbus TCP/IP . Additionally, Ethernet technology can integrate an on-board Web Server, which can make the node readily accessible to any standard Web browser for configuration, testing and even retrieval of technical documentation . E-mail capability allows the manifold to send e-mails that are triggered from specific events ranging from diagnostic information to automatic Preventative Maintenance scheduling . Numatics has integrated this technology into the G2-2 series of fieldbus manifolds, which combines the functionality of a scalable modular I/O system with a modular pneumatic valve manifold . Technical Data ELECTRICAL DATA VOLTAGE CURRENT Valve & Discrete I/O 24 VDC +/- 10% LED’s Module status, Link, active, Net status, Auxiliary power status and Fuse integrity OPERATING DATA Temperature Range -10˚ to +115˚F (-23˚ to +46˚C) Humidity 95% relative humidity, non-condensing Moisture Designed to meet NEMA 4 / IP65 requirements Maximum Valve Solenoid Outputs 32 CONFIGURATION DATA Comm . Interface Module Contains all communication interfaced electronics Power Module Contains all power interface electronics as well as short circuit protected driver circuitry for up to 32 valve solenoids Aux Power Connector Single key 4 pin mini type (male) Maximum Discrete I/O Points Various combinations of up to 192 outputs & 96 inputs Node Power 24 VDC +/- 10% NETWORK DATA Supported Baud Rates 10 Mbit / 100 Mbit Connectors RJ45 & M12 with "D Coding" Diagnostics Shorts and open load conditions from valve solenoid coils and outputs are monitored Special Features Integrated web server and e-mail capabilities G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.23 Foundation Fieldbus H1 (FF H1) Foundation Fieldbus H1 is an open protocol governed by the Fieldbus Foundation™. Intended primarily for process control applications, it is designed to easily integrate field level devices such as transmitters and actuators over a digital communication network running at 31.25 Kbit/s. The General Purpose I/O (GPIO) mode of this communication module can control up to 32 digital Inputs and 16 digital Outputs. Outputs can be any combination of the integrated manifold’s valve coils and discrete output modules. This mode is perfect for automating process valves over an FF network where enhanced diagnostics are not required. The Valve Monitoring System (VMS) function of this mode emulates 8 separate FF enabled valve position indicators. This function has the ability of automating 8 process valves over 1 FF node while retaining the complete diagnostic capability of 8 separate FF nodes. Enhanced diagnostic capability of this function allows automatic monitoring of Travel Times, Break Times, Lost Position, Cycle counter and Auto Calibration. GPIO and VMS functionality can coexist on the same manifold. The maximum digital I/O count is 32 Inputs and 16 Outputs. VMS functionality allocates 2 digital Inputs to every valve station so a maximum of 8 valves and 16 inputs are allowed with this function. The remainder can be allocated as GPIO. The optional “Logic Transducer” mode allows user to write local logic to be executed independent of DCS. NOTE: When specifying valve position indication as inputs into the valve manifold input module use gold contact mechanical switches. ASCO VMS switch code “H2” signifying 2 mechanical SPDT gold contact switches. Example: HS2D1YCH2NGA http://www.ascovalve.com/Applications/Products/PositionIndicators.aspx Technical Data ELECTRICAL DATA VOLTAGE CURRENT Valve & Discrete I/O 24 VDC +/- 10% 8 amps. maximum LED’s Comm . status, Auxiliary power status, Fuse integrity . OPERATING DATA Temperature Range -10˚ to +115˚F (-23˚ to +46˚C) Humidity 95% relative humidity, non-condensing Moisture Designed to meet NEMA 4 / IP65 requirements Maximum Valve Solenoid Outputs 16 CONFIGURATION DATA Comm . Interface Module Contains all communication and control electronics as well as short circuit protected driver circuitry for up to 16 valve solenoids Aux Power Connector Single key 5 pin MINI type (male) Communication Connector Single key 4 pin MINI type (male) Bus Power 9-32 VDC 12 .5 mA Maximum Discrete I/O Points 32 Inputs / 16 Ouputs (Valve coils are assigned prior to discrete Outputs) Node Power 24 VDC +/- 10% NETWORK DATA Supported Baud Rates 31 .25 kbit/s Connectors Single key 4 pin MINI type (male) Diagnostics Shorts and open load conditions from valve solenoid coils and I/O are monitored Special Features Supports Link Active Scheduler (LAS) and available with optional Logic Transducer mode Electronic Data Sheet (DD) file and technical manuals are available in the download section of the Numatics, Inc .web site at: www .numatics .com/fieldbus G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.24 FIPIO The FIPIO fieldbus is a standard protocol used to communicate between different control system components . It enables a maximum of 256 devices to be connected at the connection point integrated in the processor . This fieldbus conforms to the WorldFip standard based on producer/consumer mechanisms . It is designed to support both deterministic data-transfer and also random messaging . Technical Data ELECTRICAL DATA VOLTAGE CURRENT Node Power 24 VDC +/- 10% 0.097 amps. Valve & Discrete I/O 24 VDC +/- 10% 8 amps. maximum OPERATING DATA Temperature Range -10° to +115° F (-23° to +46° C) Humidity 95% relative humidity, non condensing Moisture Designed to meet NEMA 4 / IP65 requirements Maximum Valve Solenoid Outputs 32 CONFIGURATION DATA Communication Module Contains all communication electronics as well as short circuit protected driver circuitry for up to 32 valve solenoids Manual Configuration Module (MCM) Contains communication interface electronics and network address configuration hardware . Maximum Discrete I/O Points Various Combinations of 192 outputs and 96 inputs Aux Power Connector Single key 4 pin MINI type (male) LED’s Run, Error, I/O Comm ., Fuse integrity and Auxiliary power status Communication Connector Single key 6 pin M23 type (male) NETWORK DATA Supported Baud Rates 1 Mbit/s . Bus Connector Single key 6 pin M23 type (male) Diagnostics Shorts and open load conditions from valve solenoid coils & outputs are monitored G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.25 Interbus - S Interbus-S is an open architecture, high performing, ring based fieldbus system used in many of today’s industrial network applications . I/O data is transmitted in frames that provide simultaneous and predictable updates to all devices on the network . More Information about Interbus-S can be obtained at the following Interbus-S Club web site: www .ibsclub .com . Technical Data ELECTRICAL DATA VOLTAGE CURRENT Valve & Discrete I/O 24 VDC +/- 10% LED’s TR, CC, RBDA, BA, Auxiliary power status and fuse integrity OPERATING DATA Temperature Range -10˚ to +115˚ F (-23˚ to +46˚ C) Humidity 95% relative humidity, non-condensing Maximum Valve Solenoid Outputs 32 CONFIGURATION DATA Comm . Interface Module Contains all communication interfaced electronics Power Module Contains all power interface electronics as well as short circuit protected driver circuitry for up to 32 valve solenoids Aux Power Connector Single key 4 pin mini type (male) Communication Connector 9 pin Sub-D, Bus IN and Bus OUT Maximum Discrete I/O Points Various combinations of up to 160 outputs & 96 inputs Node Power 24 VDC +/- 10% NETWORK DATA Supported Baud Rates 500 Kbit/s & 2 Mbit/s Connectors Two 9 pin sub-d (1 male and 1 female) Diagnostics Shorts and open load conditions from valve solenoid coils and outputs are monitored G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.26 Technical Data ELECTRICAL DATA VOLTAGE CURRENT Valve & Discrete I/O 24 VDC +/- 10% 8 amps. maximum LED’s Processor status, Network status, Fuse integrity & Aux power status OPERATING DATA Temperature Range -10˚ to +115˚ F (-23˚ to +46˚ C) Humidity 95% relative humidity, non-condensing Moisture Designed to meet NEMA 4 / IP65 requirements Maximum Valve Solenoid Outputs 32 CONFIGURATION DATA Communication Module Contains all communication electronics as well as short circuit protected driver circuitry for up to 32 valve solenoids . Manual Configuration Module (MCM) Module containing DIP and rotary switches for setting device configuration data . To order without MCM, use option G20 in NX model number . Optional only when using a Class 2 Profibus DP Master . (Note: see ordering options page 27) Aux . Power Connectors Single key 4 pin Mini connector Communication Connector 5 pin reverse key female (Micro) connector Maximum Discrete I/O Points Manual configurable with MCM (standard): Various combinations of 160 outputs & 96 Inputs Software configurable (optional): Various combination of 192 outputs and 96 inputs Profibus DP Profibus DP is a vendor-independent, open fieldbus protocol designed for communication between automation control systems and distrib-uted I/O at the device level . Numatics’ G2-2 Profibus DP nodes are capable of addressing up to 164 outputs/96 inputs . They are designed and tested to conform to the Profibus standard EN50170 . Certification is by the Profibus Interface Center (PIC) according to the guidelines determined by the Profibus Trade Organization (PTO) . The certification process ensures interoperability for all Profibus devices . More information about Profibus DP can be obtained at the following web site: Profibus Trade Organization (PTO) www .profibus .com/ Node Power 24 VDC +/- 10% 0.120 amps. NETWORK DATA Bus Connector Single reverse key 5 pin 12mm micro (female) Diagnostics Shorts & open load conditions from valve solenoid coils & discrete outputs are monitored Special Features Supports Class 2 Profibus DP Master with auto-configuration, and fail-safe device settings (GSD) file and technical manuals are available in the download section of the Numatics, Inc .web site at: www .numatics .com/fieldbus Bus Connector, 5 Pin 12mm Micro Reverse Keyway G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.27 Technical Data ELECTRICAL DATA Inputs: Voltage 24 VDC Type NPN, PNP or contact closure LED Indicator Input status Outputs: Voltage 24 VDC +/- 10% Current 0 .5 amperes per output with short circuit protection (consult factory for higher current requirements) Type Sinking (NPN) & Sourcing (PNP) LED Indicator Output status OPERATING DATA Temperature Range -10˚ to +115˚ F (-23˚ to +46˚ C) Humidity 95% relative humidity, non-condensing Moisture Designed to meet NEMA 4 / IP65 requirements Connectors Single key 5 pin female 12mm (micro) 25 & 15 pin Sub-D or 19 Pin M23 circular connectors CONFIGURATION DATA The physical limitation of the discrete I/O section is 6 modules including the Manual Configuration Module . Connectors per Block I/O Points per Connector Total I/O points The maximum number of modules connected to the discrete I/O side is 6 . A fully configured manifold assembly would require 6 Wide Profile Modules with double capacity per connector (i .e . 16 I/O points per module times 6 modules equals 96 I/O points) . If a Manual Configuration Module is used (standard with A-B 1771 RIO & Profibus-DP), a maximum of five I/O modules may be installed and the maximum number of discrete I/O points is 80. NARROW HOUSING WIDE HOUSING 4 4 1 2 8 8 1 2 1 2 16 8 1 2 22 16 4 8 16 16 8 16 22 32 Discrete I/O Modules Discrete I/O modules are used to connect additional I/O devices to the valve manifold node . This provides for more efficient use of system resources when configuring an industrial network . PWRPWR OUTPUTS 16 OUTPUTS FUSE FUSE 32 EXTEXT 17 1 2 3 1 0 7712 44 6 5 6 5 3 2 1687 1110917 3 2 1 13 114 515 6 19 18 4230 1 0 16 1 - 8 + 3 12 4 5- 67 +-910 +1211 -13 1514 +16 +24V NODE/IN +24V VLV/OUTDeviceFUSE 1 FUSE 2 MOD STATUSNET STATUS Net 7 6 5 3 2 1 4 0 Valve Model Number: 123BA4Z2MN00061Replacement Number: 122BA400M000061Model Number: 123BA4Z2MN00061Replacement Number: 122BA400M000061I/O Point LED StatusIndicator(s) Discrete I/O Connectors Discrete I/O Side (Maximum of 6 Modules) Valve Side (Maximum of 32 Solenoids) Module/ Network Status LED's Chassis Ground Connection Valve End Plates Manual Override Solenoid LED Status Indicator Valve Side Sub-D Output Module Communications Module Manual Configuration Module (MCM)Terminal Strip Module 8 Connector I/O Module 19 Pin Round Connector Module Analog Module Dual 25 Pin Sub-D w/Aux Power Output Module G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.28 E Electrical / ElectronicType & LocationC = Communication Module2005, 2012 & 2035 Seriesor ISO 15407-2E=Communication ModuleISO 1, 2 & 3 Series and2002 SeriesV=Communication ModuleMark 8, 15, 55 & 2009 Series Valve SeriesB=2035 SeriesE=2005 or ISO 15407-2 18 mm9=2009 SeriesG=2012 or ISO 15407-2 26 mmH=Mark 8J=Mark 15M=Mark 55 CompactP=Mark 55 FullsizeQ=ISO 5599/2 Size 1R=ISO 5599/2 Size 2S=ISO 5599/2 Size 36=2002 Series Number of Valve Stations*A=1B=2C=3D=4E=5F=6G=7H=8 AK C 0 0 OptionsSTD = StandardDRM = DIN Rail MountingMUF = Muffler in End PlatesDWM=DIN Rail with MUFA06 = End plate with ports on leftend only, mounting plateonly on right endD10 = A06 w/DIN Rail MountingD11 = A06 w/Muffler in End PlatesF05 = A06 w/DIN Rail with MUF14X = External PilotA05 = All Stations Wired as Doubles(AKV only) Port TypeL=Push In (2005 or 2012 only)N=NPTFG=Metric End Plate Port Size2** = 2012 and 20093** = 2012, 2005, Mark 8,ISO 5599/2 Size 14=Mark 15 orISO 5599/2 Size 2 & 20355=Mark 55 Compact6=ISO 5599/2 Size 37=Mark 55 FullsizeH** = 2012K** = 2005 or 2012** See chart below 0 0 I=9J=10K=11L=12M=13N=14O=15P=16 Q=17R=18S=19T=20U=21V=22W=23X=24 Y=25Z=262=273=284=295=306=317=32 D3L STD *Maximum number of valve stations is determined by the combination of single and double Z-Boards types installed in the manifold sub-bases . All G2-2 communication modules support 32 output drivers for valve solenoid coils . How to Order1) Assembly Kit Selection Each valve station must specify valve type and configuration . 2) Visit appropriate valve model section to specify each valve station . 3 = 3/8 K = 10mm tube 3 = Port Type G, N, or L Port 1 = 3/8 Port 3/5 = 1/2 2 = Port Type L Only Port 1 = 1/4 Port 3/5 = 3/8 H = Port Type L Only Port 1 = 8mm Port 3/5 = 12mm K = Port Type L Only Port 1 = 10mm Port 3/5 = 14mm 2005 2012 G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.29 3 .) Discrete I/O Table for I/O In Excess of 99 4) Discrete I/O Station Selection (see pages 23-31). I/OCODE NUMBER OF I/0 A0 100 A4 A1 A2 A3 A5 A6 A7 A8 A9 101 102 103 104 105 106 107 108 109 I/OCODE I/OCODE I/OCODENUMBER OF I/0 NUMBER OF I/0 NUMBER OF I/0 B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 C0 C1 C2 C3 C4 C5 C6 C7 C8 C9 D0 D1 D2 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 How to Order continued3) Fieldbus ElectronicsValve model number with plug-in manifold base (see model selection tables for the valve type) . E02DF Fieldbus ProtocolsAB = Allen Bradley RIO w/ MCM StandardCN = ControlNetCO = CANopenDL=DeviceLogixDN=DeviceNet™DQ =DeviceNet w/ QuickConnectEM=Modbus/TCPEP = EtherNet/IPFF=Foundation Fieldbus (FF H1)FL =Foundation Fieldbus w/ Logic TransducerFP = FIPIOIS = Interbus-SPT = Profibus DP w/ MCM StandardNote: For AS-i, see chart below . Number ofDiscrete Inputs (See chart below if in excess of 99) Number ofDiscrete Outputs (See chart below if in excess of 99) NXG OptionsE02=Separate power standard(valve and I/O)G08 = With Manual Configuration Module(if not standard) & E02G10 = 12mm (Micro) Connector forCommunications if Not StandardG15 = Required for Mark 8, 15, 55 & 2006 SeriesG18 = Valve side Sub-D NPN ouput moduleG20=Without Manual Configuration ModuleG22 = Dual 15 Pin Sub-D output moduleJ03 = G15 plus Manual Configuration Modulevalve sideJ18 = Dual 25 Pin Sub-D output modulevalve sideG26 = Cenelec Power ConnectionJ23 = Cenelec Power Connection and MCM VoltageF = 24 VDC I/O TypeD = DigitalA = AnalogB = Analog and Digital 0816DN AS-i Table STANDARD ADDRESSING OUTPUTS INPUTS A1 4 Outputs 0 or 4 A2 8 Outputs 0, 4, or 8 A3 12 Outputs 0, 4, 8 or 12 A4 16 Outputs 0, 4, 8, 12 or 16 EXTENDED ADDRESSING OUTPUTS INPUTS B1 3 Outputs 0 or 4 B2 6 Outputs 0, 4, or 8 B3 9 Outputs 0, 4, 8 or 12 B4 12 Outputs 0, 4, 8, 12 or 16 Note: AS-i can have a maximum of 16 discrete inputs and 0 discrete outputs. G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.30 When Ordering: AKC Manifold Assembly Kit with G2-2 Fieldbus Electronics 2005, 2012 & 2035 Series and ISO 15407-2 Series • Shaded components described by Assembly Kit (AK) model number designation (see #1, pg. 27), with the exception of the communication module and number of I/O stations that are described by Electronic Interface (NXG) model number designation . (see #3, pg. 28) • Each valve manifold station is listed in sequential order form left to right when facing the port side of the manifold as indicated . • Each discrete I/O station is listed in sequential order from RIGHT to LEFT starting from the communication module as indicated . NOTE: 1 . Total of 32 solenoid outputs available . Either 32 single solenoid valves or 16 double solenoid valves or any combination of singles or doubles, not to exceed 32 solenoid outputs . 2 . When ordering a manifold assembly that exceeds 16 solenoids, the model number of the valve station containing the 17th solenoid MUST use a selection for the 7th and 8th digits from the model selection table for the valve type . 3 . For manifold assemblies that exceed 16 solenoids, the assembly MUST be configured so an even number of solenoids are utilized prior to the station using the ribbon cable feature . The 16th & 17th solenoid cannot be on the same valve . Example Order: (2005) AKCEP00003NSTDvalve station 1 051BB4Z2MN00061valve station 2 051BB4Z2MN00061valve station 3 051BB4Z2MN00061valve station 4 051BB4Z2MN00061valve station 5 051BB4Z2MN00061valve station 6 051BB4Z2MN00061valve station 7 051BB4Z2MN00061valve station 8 051BB4Z2MN00061valve station 9 051BB4R2MN00061valve station 10 051BB4Z2MN00061valve station 11 051BB4Z2MN00061valve station 12 051BB4Z2MN00061valve station 13 051BB4Z2MN00061valve station 14 051BB4Z2MN00061valve station 15 051BB4Z2MN00061valve station 16 051BB4Z2MN00061 NXGDN6438DFE02I/O station 1 239-1317I/O station 2 239-1317I/O station 3 239-1319I/O station 4 239-1467I/O station 5 239-1480I/O station 6 239-1460 ASSEMBLED VALVESTATIONS:1 2 22/32 VALVESTATIONS:1 2 16/32 I/OSTATIONS 6 2 1 FIELDBUSCOMMUNICATIONMODULENXG VALVESTATIONS 1 2 32 G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.31 When Ordering: AKE ISO 5599/2 and 2002 Series Manifold Assembly Kit with G2-2 Fieldbus Electronics(ISO 5599/2 Shown) • Shaded components described by assembly Kit (AK) model number designation (see #1, pg. 27), with the exception of the communication module and number of I/O stations that are described by Electronic Interface (NXG) model number designation . (see #3, pg. 28) • Each valve manifold station is listed in sequential order form left to right when facing the port side of the manifold as indicated . • Each discrete I/O station is listed in sequential order from RIGHT to LEFT starting from the communication module as indicated . NOTE: 1 . Total of 32 solenoid outputs available . Either 32 single solenoid valves or 16 double solenoid valves or any combination of singles or doubles, not to exceed 32 solenoid outputs . 2 . When ordering a manifold assembly that exceeds 16 solenoids, the model number of the valve station containing the 17th solenoid MUST use a selection for the 7th and 8th digits from model selection table for the valve type . 3 . For manifold assemblies that exceed 16 solenoids, the assembly MUST be configured so an even number of solenoids are utilized prior to the station using the ribbon cable feature . The 16th & 17th solenoid cannot be on the same valve . Example Order: (ISO 5599/2) AKEQP00003NSTDvalve station 1 I13BB4Z2MN00061valve station 2 I13BB4Z2MN00061valve station 3 I13BB4Z2MN00061valve station 4 I13BB4Z2MN00061valve station 5 I13BB4Z2MN00061valve station 6 I13BB4Z2MN00061valve station 7 I13BB4Z2MN00061valve station 8 I13BB4Z2MN00061valve station 9 I13BB4R2MN00061valve station 10 I13BB4Z2MN00061valve station 11 I13BB4Z2MN00061valve station 12 I13BB4Z2MN00061valve station 13 I13BB4Z2MN00061valve station 14 I13BB4Z2MN00061valve station 15 I13BB4Z2MN00061valve station 16 I13BB4Z2MN00061 NXGDN6438DFE02I/O station 1 239-1317I/O station 2 239-1317I/O station 3 239-1319I/O station 4 239-1869I/O station 5 239-1870I/O station 6 239-1460 ASSEMBLED 4 2 4 2 4 2 I/OSTATIONS VALVESTATIONS216 12 16FIELDBUSCOMMUNICATIONMODULENXG G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.32 When Ordering: AKV Manifold Assembly Kit with G2-2 Fieldbus Electronics Mark 8, 15, 55 & 2009 Series • Shaded components described by Assembly Kit (AK) model number designation (see #1, pg. 27), with the exception of the communication module and number of I/O stations that are described by Electronic Interface (NXG) model number designation . (see #3, pg. 28) • Each valve manifold station is listed in sequential order form left to right when facing the port side of the manifold as indicated . • Each discrete I/O station is listed in sequential order from RIGHT to LEFT starting from the com-munication module as indicated . NOTE: 1 . Total of 32 solenoid outputs available . Either 32 single solenoid valves or 16 double solenoid valves or any combination of singles or doubles, not to exceed 32 solenoid outputs . 2 . All valves must have a terminal block in the mounting (19M Option) . 3 . Valves will be wired based on the number of solenoids on the valve (1 output for a single solenoid valve and 2 for double( . If all stations are to be wired for double solenoid valves, option code “A05” must be used in the “AK” number . 4 . All blank stations will be wired for double solenoid valves . 5 . The NX number must use the “G15” option code for combination of . Example Order: (Mark 15) AKVJF0004NAØ5valve station 1 153SS415M019M61valve station 2 153SA415M019M61valve station 3 152SA400M000061valve station 4 153RS115J019M00valve station 5 153SS425M019M61valve station 6 153SA425M019M61valve station 7 153SS515M019M61 NXGDN3232DFG15I/O station 1 239-1994I/O station 2 239-1317I/O station 3 239-1871 ASSEMBLED Mark 55 Shown P B CB ABAB BC A CB FIELDBUSCOMMUNICATIONMODULENXG I/OSTATIONS VALVESTATIONS216 12 16 G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.33 Fieldbus Communication Module and Manual Configuration Module Assemblies Communication Module Kit DET.NO.NO.REQ’D PART NAME 1 2 3 4 5 6 7 8* 9 10 11 12 13* 14 15* 16 4 2 1 2 11 1 1 1 1 1 1 1 1 1 1 1 1 1 Backplane Board Ass’y (AKC, AKE) Backplane with Drivers (FF & FL only) Housing (not sold separately) Screw Cover Lens Gasket Cover Comm. Board Ass’y - DeviceNet w/ CenelecComm. Board Ass’y - DeviceNet QuickConnectComm. Board Ass’y - DeviceNet QuickConnect w/ CenelecComm. Board Ass’y - DeviceNetComm. Board Ass’y - AB1771-RIO Comm. Board Ass’y - Profibus-DP 1.5 & 12MBps Comm. Board Ass’y - DeviceLogix Comm. Board Ass'y - ControlNet Comm. Board Ass'y - EtherNet/IP w/ RJ45 Conn.Comm. Board Ass'y - EtherNet/IP w/ M12 Conn.Comm. Board Ass'y - Foundation Fieldbus (H1 FF) Comm. Board Ass'y - (FL) w/ Logic Transducer Screw 5 Pin “Mini” Conn. - DeviceNet & AB 1771-RIO5 Pin Conn. - Profibus DP 1.5MBps5 Pin 12mm male - DeviceNet & AB 1771 RIO5 Pin 12mm reverse key - Profibus DP 12MBPS 4 Pin Conn. Ground Screw Driver Board Ass’y Converter Board Ass’y Gasket Ground Screw Washer Valve & Output Fuse (10A) Node Input Fuse (4A) PART NO. 128-162 127-318 113-531 256-671 256-680 127-176 140-809 140-810140-847140-847140-848 127-794 256-666 256-1036 127-852 122-1075 113-533 105-416 256-946256-932256-949 256-673256-678256-710 256-849256-789 240-166240-165256-1035256-1043 140-934 140-933 *Not used with AKV kits. AS-I standard addressing mode assemblies VALVE COIL OUTPUTS DISCRETE INPUTS PART NUMBER 4 0 239-2055 4 4 239-2058 8 0 239-2056 8 4 239-2059 8 8 239-2060 12 0 239-2180 12 4 239-2181 12 8 239-2231 12 12 239-2232 16 0 239-2057 16 4 239-2177 16 8 239-2178 16 12 239-2179 16 16 239-2162 AS-I extended addressing module assemblies VALVE COIL OUTPUTS DISCRETE INPUTS PART NUMBER 3 0 239-2171 3 4 239-2172 6 0 239-2166 6 4 239-2165 6 8 239-2164 9 0 239-2176 9 4 239-2175 9 8 239-2174 9 12 239-2173 12 0 239-2169 12 4 239-2168 12 8 239-2167 12 12 239-2170 12 16 239-2163 COMMuNICATION MODuLE KIT PART NO. AKC, AKE AKV DeviceNet with Mini Comm. Connector (Standard)239-1514 239-1461 DeviceNet with 12mm Comm. Connector 239-1827 239-1837 Allen-Bradley 1771 RIO with Mini Comm. Connector (Standard)239-1516 239-1462 Allen-Bradley 1771 RIO with 12mm Comm. Connector 239-1520 239-1838 Profibus-DP (1.5 MBps) with 12mm Comm. Connector 239-1518 239-1463 Profibus-DP (12 MBps) with Reverse Key 12mm Comm. Connection 239-1519 239-1620 Interbus-S 239-2117 239-2118 ControlNet 239-1841 239-1842 DeviceLogix 239-2087 Consult Factory EtherNet/IP w/ RJ45 Conn.240-162 Consult Factory EtherNet/IP w/ M12 Conn.240-161 Consult Factory FIPIO 239-2310 Consult Factory DeviceNet QuickConnect 239-2389 Consult Factory DeviceNet QuickConnect with Cenelec connector 239-2515 Consult Factory DeviceNet with Cenelec connector 239-2498 Consult Factory Foundation Fieldbus (H1 FF)240-217 Consult Factory Foundation Fieldbus w/ Logic Transducer 240-243 Consult Factory G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.34 DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 6 7 8 9 10 1 2 1 1 1 2 2 2 2 1 Housing (not sold separately) Screw Cover Switch Board Assembly Switch Backplane Support Pin Gasket Screw Lockwasher Gasket 127-852 105-418 256-684 256-672 140-828 113-531 127-697 128-188 113-532 Manual Configuration Module (MCM) Kit 239-1384(For All Protocols) DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 6 7 8 9 10 1 2 1 1 1 1 2 1 2 2 1 Housing (not sold separately) Screw I/O Cover Assembly 8 I/O Points I/O Cover Assembly 16 I/O Points I/O Board Ass’y I/O Backplane Support Pin Gasket Screw Lockwasher Gasket 127-852 205-381 205-382 See Chart Below 256-665 140-828 113-531 127-697 128-188 113-533 12mm I/O Block AssembliesDigital Input/Output with SCP and Logical Diagnostics Module Kit 1 I/O Connector Dust Cover 230-647 • The MCM is an optional module that is used to manually configure communication parameters as well as allowing user access to self-test diagnostic functionality . • These short circuit protected (SCP) I/O modules offer enhanced diagnostics . Sensor and/or cable short circuit conditions are detected and source power to sensor device is disabled while a visual and/or logical diagnostic bit is created back to the PLC/IPC . DESCRIPTION PART NO. 16 Input PNP w/ visual and logical diagnostics 239-2564 Replacement I/O Board for above 240-129 8 Input/ 8 Output PNP w/ visual and logical diagnostics 239-2522 Replacement I/O Board for above 240-127 G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.35 12mm I/O Block Assemblies Digital Input/Output Module Kit 4/8 4 INPUTS Sinking (NPN) Replacement I/O Board for above Sourcing (PNP) Replacement I/O Board for above 239-1304 4 OUTPUTS 8 INPUTS 8 OUTPUTS 240-100 239-1305 240-101 N/A N/A 239-1307 240-103 239-1308 240-104 239-1309 240-105 N/A N/A 239-1311 240-107 DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 6 7 8 9 10 1 2 2 1 1 1 1 1 2 2 1 Housing (not sold separately) Screw I/O Cover Assembly 4 I/O Points I/O Cover Assembly 8 I/O Points I/O Board Ass’y I/O Backplane Support Pin Gasket Screw Lockwasher Gasket 127-852 205-377 205-378 See Chart Below 256-672 140-828 113-531 127-697 128-188 113-532 Sinking (NPN) Replacement I/O Board for above Sourcing (PNP) Replacement I/O Board for above 8 INPUTS 8 OUTPUTS 16 INPUTS 16 OUTPUTS 240-130 N/A 240-134 240-131 240-135 N/A N/A 239-1315 240-112 240-132 240-136 239-2500 240-125 N/A 239-1319 240-116 DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 6 7 8 9 10 1 2 1 1 1 1 2 1 2 2 1 Housing (not sold separately) Screw I/O Cover Assembly 8 I/O Points I/O Cover Assembly 16 I/O Points I/O Board Ass’y I/O Backplane Support Pin Gasket Screw Lockwasher Gasket 127-852 205-381 205-382 See Chart Below 256-665 140-828 113-531 127-697 128-188 113-533 Digital Input/Output with SCP Module Kit 8/16 1 I/O Connector Dust Cover 230-647 1 I/O Connector Dust Cover 230-647 • These short circuit protected (SCP) I/O modules offer enhanced diagnostics . Sensor and/or cable short circuit conditions are detected and source power to sensor device is disabled while a visual diagnostic created . G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.36 I/O Block Assemblies Digital Terminal Strip Input/Output Module 16 INPUTS Sinking (NPN) Replacement I/O Board for above Sourcing (PNP) Replacement I/O Board for above 239-2304 16 OUTPUTS 256-894 239-2311 256-898 N/A N/A 239-2518 256-652 DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 5 6 7 8 9 10 2 1 1 1 1 2 2 2 1 1 Screw Cover Gasket 16 I/O Terminal Strip Board Lockwasher Screw Housing Support Pin I/O Backplane Board Gasket 127-852 105-461 113-532 256-898 128-188 127-697 125-1135 140-828 256-672 113-531 0-10V Replacement I/O Board for above 0-5V Replacement I/O Board for above 2 IN / 2 OUT 239-2153 240-118 239-2155 240-120 3 IN / 1 OUT 239-2154 240-119 239-2156 240-121 DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 5 6 7 8 9 10 11 1 2 2 1 1 1 1 1 2 1 1 Housing Screw Lockwasher I/O Board Assembly Gasket I/O Cover I/O Connector Dust Cover Screw Support Pin I/O Backplane Board Assembly Gasket 125-802 127-697 128-188 256-863 113-533 105-455 230-647 127-852 140-828 256-665 113-531 Analog 12mm Input/Output Module Kit 1 2 3 4 5 6 7 8 9 10 8 7 5 4 10 119 2 3 1 6 4 4 4-20 mA Replacement I/O Board for above 239-2157 240-122 239-2158 240-123 G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.37 Dual 15 Pin Sub-D Connector Digital Input Module(16 inputs) 25 Pin Sub-D Connector Digital Input Module(16 inputs)DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 6 6 7 8 9 10 11 12 2 4 1 1 2 1 1 2 2 1 1 1 2 13 2 Screw Hex Screw Cover Gasket Gasket Input Module Board Ass’y (Sinking NPN) Input Module Board Ass’y (Sourcing PNP) Lockwasher Screw Housing (not sold separately) I/O Backplane Board Ass’y Gasket Support Pin Nameplate 127-852 127-825 105-427 113-532 113-507 256-797 256-799 128-188 127-697 256-672 113-531 140-828 122-1057 25 PIN SUB-D INPUT KITS PART NO . 16 Point Sinking (NPN) 16 Point Sourcing (PNP) 239-1869 239-1871 DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 6 6 7 8 9 10 11 12 13 2 4 1 1 2 1 1 2 2 1 1 1 2 2 Screw Hex Screw Cover Gasket Gasket Input Module Board Ass’y (Sinking NPN) Input Module Board Ass’y (Sourcing PNP) Lockwasher Screw Housing (not sold separately) I/O Backplane Board Ass’y Gasket Support Pin Nameplate 127-852 127-825 105-426 113-532 113-566 256-796 256-798 128-188 127-697 256-672 113-531 140-828 122-1057 DUAL 15 PIN SUB-D INPUT KITS PART NO . 16 Point Sinking (NPN) 16 Point Sourcing (PNP) 239-1868 239-1870 G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.38 19 Pin M23 Circular Connector Digital Input Module 239-2382(16 Inputs) 19 Pin M23 Circular Connector Digital I/O Module 239-2196 (8 Inputs and 8 Outputs)DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 6 7 8 9 10 4 2 1 1 1 1 1 2 2 1 Screw Cover Gasket 18 Pin 8 I/O Board Assembly Lockwasher Screw Housing Support Pin I/O Backplane Board Assembly Gasket 127-852 105-458 113-533 256-880 128-188 127-697 125-802 140-828 256-665 113-531 DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 6 7 8 9 10 4 2 1 1 1 1 1 2 2 1 Screw Cover Gasket 19 Pin 16 Input Board Assembly Lockwasher Screw Housing Support Pin I/O Backplane Board Assembly Gasket 127-852 105-465 113-533 256-930 128-188 127-697 125-802 140-828 256-665 113-531 1 2 3 4 5 6 8 9 10 7 1 2 3 4 5 6 7 8 9 10 G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.39 Dual 25 Pin Sub-D Connector Digital Output Module 239-1994with Aux . Power Connector(32 Outputs) 25 Pin Sub-D Connector Digital Output Module 239-1460 w/Aux . Power Connector (22 Outputs)DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 4 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 Screw Cover Gasket Gasket Output Board Ass’y Screw Washer Housing Jack Screw Washer Screw I/O Backplane Board Ass’y Gasket Support Pin Lockwasher Screw Nameplate Nameplate 127-852 105-425 113-533 113-507 256-722 127-176 128-162 125-802 127-825 128-350 127-172 256-665 113-531 140-828 128-188 127-697 122-1058 122-1057 DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2 1 1 1 1 2 1 1 1 1 1 4 4 1 2 2 Screw Cover Lens Housing Ground Screw Cup Washer Screw Jack Screw Dual Sub-D Output Board Backplane Board Assembly Cover Gasket Support Pin Gasket Gasket Lens Cover Lens 127-697 122-1153 125-802 127-176 128-162 127-852 127-825 256-825 256-665 105-448 113-533 140-828 113-507 113-531 122-1180 122-1156 2 Replacement Fuse (4A) 140-933 1 Replacement Fuse (4A)140-933 G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.40 Dual 25 Pin Sub-D Output Module 239-1867• Used without valves only• Located between communication module and right mounting cover• Provides 32 output capability 16 outputs per connector. Single 25 Pin Sub-D Output Module 239-1713• Used to connect auxiliary valve manifold when main manifold utilizes 16 solenoids output or less .• Picks up solenoid outputs 17-32. DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 6 7 8 9 10 1 4 4 1 1 1 1 2 2 1 Cover, Dual Sub-D Screw Ground Screw Cup Washer Housing Jack Screw Backplane, Dual Sub-D Connector Board Gasket, 25 Pin Sub-D Gasket, Cover 105-445 127-852 127-176 128-162 125-802 127-825 256-794 256-795 113-507 113-533 11 12 1 2 Gasket, Housing Screw Assembly 113-531 127-396 DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 6 7 8 9 1 1 2 2 1 1 1 2 1 Housing Cover Screw P .C . Board Assembly Gasket Jack Screw Gasket Screw Gasket 125-801 105-427 127-852 256-741 113-531 127-825 113-532 127-697 113-507 Valve Side Output Modules G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.41 Dual 15 Pin Sub-D Output Module 239-2041• Use with cable on page 42 to connect with standard 25 Pin Sub-D Manifold with 8 coils or less .• 8 outputs per connector. DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 6 7 8 9 2 1 1 1 4 2 1 2 1 Screw Housing Cover Jack Screw Screw Dual 15 Pin Sub-D Board Assembly Gasket Gasket Gasket 127-697 125-801 105-426 127-825 127-852 256-847 113-532 113-566 113-531 19 Pin M23 Circular Output Module 239-2379• Used to connect auxiliary valve manifold when main manifold utilizes 16 solenoids output or less .• Picks up solenoid outputs 17-32. DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 6 7 8 9 10 4 1 2 1 1 2 1 2 1 1 Screw Cover Gasket 19 Pin 16 Output Board Assembly Lockwasher Screw Housing Support Pin Backplane Board Assembly Gasket 127-852A 105-465B 113-533B 256-929B 128-188A 127-697A 125-802B 140-828A 256-927B 113-531B 11 1 Backplane Board Assembly 256-952B 1 2 3 4 5 6 7 8 9 10 11 Valve Side Output Modules G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.42 Left Mounting Cover Assembly DET .NO .NO .REQ’D PART NO . 1 2 3 4 5 6 7 1 1 2 2 2 2 2 PART NAME Gasket Mounting Cover Spring (DIN Rail Only) Clamp (DIN Rail Only) Screw Lockwasher Screw (DIN Rail Only) 113-531 105-403 115-355 125-720 127-697 128-188 127-472 LEFT HAND MOUNTING COVER ASSEMBLY PART NO . Without DIN 239-1816 With DIN 239-1815 Adapter Kit 239-20942002 Series to G2-2 Electronics DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 1 2 1 1 2 Adapter Plate Screw PC Board Assembly PC Board Assembly Screw w/ Lockwasher 119-743 127-794 256-852 256-853 127-564 Right Mounting Cover Assembly DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 6 7 1 1 2 2 2 2 1 Gasket Mounting Cover Spring (DIN Rail Only) Clamp (DIN Rail Only) Screw Screw (DIN Rail Only) Adaptor Plate 113-531 105-403 115-355 125-720 127-697 127-472 119-734 RIGHT HAND MOUNTING COVER ASSEMBLY PART NO . Without DIN 239-1873 With DIN 239-1872 12345 G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.43 Dimensional Drawing G2-2 Fieldbus Communication Assembly Dimensionstop dimensions = inchesbottom dimensions (in parenthesis) = millimeters A B C E F G H J K L M 0 .29 (7 .4)4 .65 (118 .1)2 .98 (75 .7)2 .40 (61 .0)1 .00 (25 .4)1 .00 (25 .4)1 .42 (36 .1)2 .28 (57 .9)0 .46 (11 .7)2 .95 (74 .9)3 .95 (100 .3)110 1 2 3 4 5 6 7 +24V NODE/IN MOD STATUSNET STATUS +24V VLV/OUTFUSE 1FUSE 2 NetDevice 1 EX 3 OU PFU EX1 PFUOU A CB E F G HJ M K L CLEARANCE HOLE FOR 1/4 OR 6mm SCREW 8 9 10 0 1 2 11 12 13 14 15 3 4 5 6 7 Individual Base Node Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.44 Individual Base Node (IBN) Why use Numatics Fieldbus communication electronics? Modular Reality • Up to 2 discrete output points and 2 valve solenoids and input points per valve assembly • Enhanced diagnostics include discrete I/O status with short circuit protection • Software or manual configuration simplifies commissioning • Plug-together flexibility • Conformance tested ensures compatibility • Shorted and open load diagnostics • NEMA 4/IP65 protected against water splash Supported Protocols: • DeviceLogix • DeviceNet Individual Base Node Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.45 Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc .web site at: www .numatics .com/fieldbus DeviceLogix DeviceLogix is a Rockwell Automation technology that allows a DeviceNet node to be programmed to execute a sequence independently from the control for the main PLC/IPC . A DeviceLogix enabled DeviceNet node can be used in conjunction with a standard DeviceNet network, providing simple distributed control functionality . Additionally, it can also be used in a standalone application, without a network connection or PLC/IPC, to sequence pneumatic valves and control I/O . Numatics has integrated this licensed technology into its DeviceNet compatible valve manifold series, which combine the functionality of a modular pneumatic valve system with integrated I/O . Programming of the DeviceLogix enabled node is done using the industry standard DeviceNet commissioning software tool RSNetworx for DeviceNet for Rockwell Automation . The programming software features an easily understandable graphics environment where the users can simply “drag and drop” logic function blocks (i .e . AND, NAND, OR, NOR, XOR, XNOR, RS LATCHES, COUNTERS and TIMERS) onto a page and interconnect them to develop the required sequence, or ladder logic programming can be used to develop a sequence . The programmed sequence is downloaded to the node via the standard DeviceNet communication connection, thus multiple nodes can be programmed simultaneously on the same network . Technical Data ELECTRICAL DATA VOLTAGE CURRENT Node Power 24 VDC +/- 10%0.040 amps. Bus Power 11-25 VDC 0.025 amps. Valve & Discrete I/O 24 VDC +/- 10%8 amps. maximum Aux Power Connector Single key 4 pin 12mm micro type (male) Communication Connector Single key 5 pin 12mm micro type (male) LED’s Module Status, Network status, Auxiliary power status, Logic enabled and I/O status OPERATING DATA Temperature Range -10° to +115° F (-23° to +46° C) Humidity 95% relative humidity, non condensing Moisture Designed to meet NEMA 4 / IP65 requirements CONFIGURATION DATA Communication Module Contains all communication electronics as well as short circuit protected driver circuitry for up to 2 valve solenoids Maximum Valve Solenoid Outputs 2 Maximum Discrete I/O Points Various Combinations of 2 outputs and 6 inputs NETWORK DATA Supported Baud Rates 125K, 250K, 500K and Autobaud Supported Connection Types Polled, Cyclic, Change of State (COS) and Combination Message Capability Bus Connector Single key 5 pin 12mm micro type (male) Diagnostics Shorts and open load conditions from valve solenoid coils & outputs are monitored Special Features Supports Auto-Device Replacement (ADR) Individual Base Node Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.46 DeviceNet DeviceNet is an open protocol bus communication system by Allen-Bradley based on Controller Area Network (CAN) technology . The governing body for DeviceNet is the Open DeviceNet Vendors Association (ODVA) . The ODVA controls the DeviceNet specification and oversees product conformance testing . More information about DeviceNet and the ODVA can be obtained from www .odva .org Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc .web site at: www .numatics .com/fieldbus Technical Data ELECTRICAL DATA VOLTAGE CURRENT Node Power 24 VDC +/- 10%0.040 amps. Bus Power 11-25 VDC 0.025 amps. Valve & Discrete I/O 24 VDC +/- 10%8 amps. maximum Aux Power Connector Single key 4 pin 12mm micro type (male) Communication Connector Single key 5 pin 12mm micro type (male) LED’s Module Status, network status, auxiliary power status and I/O status OPERATING DATA Temperature Range -10° to +115° F (-23° to +46° C) Humidity 95% relative humidity, non condensing Moisture Designed to meet NEMA 4 / IP65 requirements CONFIGURATION DATA Communication Module Contains all communication electronics as well as short circuit protected driver circuitry for up to 22 valve solenoids Maximum Valve Solenoid Outputs 2 Maximum Discrete I/O Points Various Combinations of 2 outputs and 6 inputs NETWORK DATA Supported Baud Rates 125K, 250K, 500K and Autobaud Supported Connection Types Polled, Cyclic, Change of State (COS) and Combination Message Capability Bus Connector Single key 5 pin 12mm micro type (male) Diagnostics Shorts and open load conditions from valve solenoid coils & outputs are monitored Special Features Supports Auto-Device Replacement (ADR) Individual Base Node Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.47 Valve Series & Port Size122 = 1/4123 = 3/8 Valve TypeBA = Single Solenoid Pilot, (Spring Return)w/Flush Non-Locking OverrideBB = Double Solenoid Pilot w/FlushNon-Locking Override Function4 = 2 Position, 4-way5 = 3 Position, 4-way Open Center6 = 3 Position, 4-way Closed Center MountingE1 = Side Ports, Individual Exhaust, DeviceNet,2 In (1 Micro Conn.) / 2 Out (Valve), Comm. Conn.E2 = Side Ports, Individual Exhaust, DeviceNet,4 In (2 Micro Conn.) / 2 Out (Valve), Comm. & Aux; Power Conn.E3 = Side Ports, Individual Exhaust, DeviceNet,4 In (2 Micro Conn.) / 4 Out (Valve & Micro Conn.), Comm.E4 = Side Ports, Individual Exhaust, DeviceNet,6 In (3 Micro Conn.) / 4 Out (Valve & 1 Micro Conn.),Comm. Aux Power Conn.E6 = E1 with Sandwich Speed ControlE7 = E2 with Sandwich Speed ControlE8 = E3 with Sandwich Speed ControlE9 = E4 with Sandwich Speed ControlF1 = Side Ports, Individual Exhaust, DeviceLogix,2 In (1 Micro Conn.) / 2 Out (Valve), Comm. Conn.F2 = Side Ports, Individual Exhaust, DeviceLogix,4 In (2 Micro Conn.) / 2 Out (Valve), Comm. & Aux; Power Conn.F3 = Side Ports, Individual Exhaust, DeviceLogix,4 In (2 Micro Conn.) / 4 Out (Valve & Micro Conn.), Comm.F4 = Side Ports, Individual Exhaust, DeviceLogix,6 In (3 Micro Conn.) / 4 Out (Valve & 1 Micro Conn.),Comm. Aux Power Conn.F6 = F1 with Sandwich Speed ControlF7 = F2 with Sandwich Speed ControlF8 = F3 with Sandwich Speed ControlF9 = F4 with Sandwich Speed Control 4E1M 000 61BB Voltage61 = 24 VDC Special Options11B = Flush Locking Override11M = No Override Port TypeN = NPTFG = G Tap Wiring OptionM = Plug-in DC w/Light 122 N How to Order Valves Individual Base Node Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.48 NUMATICS MALE2 1 4 3 PIN 2=24VDC SWITCHEDPIN 1=24VDC UNSWITCHEDAUXILIARY POWER PIN 3=0VDC COMMONPIN 4=PE AUX. POWERINPUTS3XE24X15NetNODE /IN(PNP)INPUT #2(PNP)INPUT #1DeviceSTATUSSTATUSMOD+24VVLV/OUT +24 INPUTS56(SOURCING)INPUT #3INPUT #4(SOURCING)(SOURCING)OUTPUT #2(SOURCING)OUTPUT #1B C A M DE N P Q R S X W T U F G H J L K V #10 or M5 Screw (2) Holes Dimensionstop dimensions = inchesbottom dimensions (in parenthesis) = millimeters Valve on Individual Base Node A B C D E F G H J K L M N Q R S T U V W X 9.72(247.0)1.51(38.3)1.04(26.4)0.21(5.3)0.20(5.0)3.16(80.3)5.29(134.5)6.42(163.0)7.79(198.0)8.92(226.5)0.81(20.6)0.56(14.2)1.30(32.9)4.72(120.0)10.02(254.5) 10.71(272.1)3.21(81.5)1.67(42.5)1.04(26.3)1.93(49.0)2.51(63.7) P 7.22(183.5) Individual Base Node Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.49 2 Solenoid Outputs/2 Inputs Base Assemblies Port Size DeviceLogix (F1)DeviceNet (E1) 1/4 NPTF 203-1246 203-1230 3/8 NPTF 203-1247 203-1231 1/4 G 203-1248 203-1232 3/8G 203-1249 203-1233 2 Solenoid Outputs/4 Inputsand Auxiliary Power Connector 2 Solenoid Outputs/4 Inputs and 2 Outputs 2 Solenoid Outputs/6 Inputs/2 Outputs and Auxiliary Power Connector3XE24X15NetNODE /IN(PNP)INPUT #2(PNP)INPUT #1DeviceSTATUSSTATUSMOD+24VNET 3XE 24X15 NetNODE /IN(PNP)INPUT #2(PNP)INPUT #1DeviceSTATUSSTATUSMOD+24VNET 3XE 24X15 NetNODE /IN(PNP)INPUT #2(PNP)INPUT #1DeviceSTATUSSTATUSMOD+24VNET (PNP)INPUT #3INPUT #4(PNP)(PNP)OUTPUT #2(PNP)OUTPUT #13XE 24X15 NetNODE /IN(PNP)INPUT #2(PNP)INPUT #1DeviceSTATUSSTATUSMOD+24VNET (PNP)INPUT #3INPUT #4(PNP)(PNP)OUTPUT #2(PNP)OUTPUT #1Base Assemblies Port Size DeviceLogix (F2)DeviceNet (E2) 1/4 NPTF 203-1250 203-1234 3/8 NPTF 203-1251 203-1235 1/4 G 203-1252 203-1236 3/8G 203-1253 203-1237 Base Assemblies Port Size DeviceLogix (F3)DeviceNet (E3) 1/4 NPTF 203-1254 203-1238 3/8 NPTF 203-1255 203-1239 1/4 G 203-1256 203-1240 3/8G 203-1257 203-1241 Base Assemblies Port Size DeviceLogix (F4)DeviceNet (E4) 1/4 NPTF 203-1258 203-1242 3/8 NPTF 203-1259 203-1243 1/4 G 203-1260 203-1244 3/8G 203-1261 203-1245 Individual Base Node Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.50 Auxiliary Power Replacement Kit 239-2441 Auxiliary I/O Replacement Kit 239-2440 INPUT #3INPUT #4(PNP)(PNP)OUTPUT #2(PNP)OUTPUT #1(PNP)DeviceLogix Node Replacement Kit 239-2438 MODFORCE I/O(PNP)INPUT #2(PNP)NODE /IN+24VINPUT #1RUN /STATUSSTATUSNET TMDevice Logix DeviceNet Node Replacement Kit 239-2439 +24VNODE /IN(PNP)INPUT #2(PNP)INPUT #1NET MODSTATUSSTATUSDeviceNetTMVLV/OUT +24 INPUTS56 Direct to PLC Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.51 G2-2 Fieldbus Communications Electronics Direct to PLC manifolds with integrated I/O modules • No internal wiring simplifies assembly • Up to 15 discrete I/O points and 16 valve solenoids per manifold • Plug-together flexibility • Backplane technology allows fast maintenance • NEMA 4/IP65 protected against water splash • DIN rail mountable • Single multi-conductor cable connection for entire manifold controls valves and I/O Direct to PLC Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.52 Technical Data ELECTRICAL DATA Inputs: Voltage 24 VDC Type PNP or contact closure LED Indicator Input status Outputs: Voltage 24 VDC +/- 10% Current 0 .5 amperes per output Type Sourcing (PNP) LED Indicator Output status OPERATING DATA Temperature Range -10˚ to +115˚ F (-23˚ to +46˚ C) Humidity 95% relative humidity, non-condensing Moisture Designed to meet NEMA 4 / IP65 requirements Connectors Single key 4 pin female 12mm micro, 8 mm PICO and 25 pin Sub-D connectors CONFIGURATION DATA Connectors per Block I/O Points per Connector Total I/O points Note: A direct to PLC I/O manifold assembly must utilize the singular I/O module when there is only (1) I/O module in the assembly . For all assemblies utilizing two or more modules a “left” and a “right hand” module must be used . The “middle” I/O module, if needed, must be used in conjuction with the left and right hand I/O module . 12 mm 8 mm 25 Pin Sub-d 4 4 1 2 1 15 8 4 15 I/O Modules Direct to PLC Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.53 E Electrical / ElectronicType & LocationW = 25 Pin Sub-DY=37 Pin Sub-DD=26 Pin Round Connector Valve SeriesB=2035 SeriesE=2005 or ISO 15407-2 18 mmG=2012 or ISO 15407-2 26 mmQ=ISO 5599/2 Size 1R=ISO 5599/2 Size 2S=ISO 5599/2 Size 3 Number of Valve Stations*A=1B=2C=3D=4E=5F=6G=7H=8 AK D 0 0 OptionsSTD = StandardDRM = DIN Rail MountingMUF = Muffler in End PlatesDWM=DIN Rail with MUF14X = External Pilot Port TypeL=Push In (2005 or 2012 only)N=NPTFG=Metric End Plate Port Size2** = 20123** = 2012, 2005, &ISO 5599/2 Size 14=ISO 5599/2 Size 2 & 20356=ISO 5599/2 Size 3H** = 2012K** = 2005 or 2012** See chart below 0 0 I=9J=10K=11L=12M=13N=14O=15P=16 D3L STD *Maximum number of valve stations is determined by the combination of single and double Z-Boards types installed in the manifold sub-bases . How to Order1) Assembly Kit Selection 3 = 3/8 K = 10mm tube 3 = Port Type G, N, or L Port 1 = 3/8 Port 3/5 = 1/2 2 = Port Type L Only Port 1 = 1/4 Port 3/5 = 3/8 H = Port Type L Only Port 1 = 8mm Port 3/5 = 12mm K = Port Type L Only Port 1 = 10mm Port 3/5 = 14mm 2005 2012 Direct to PLC Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.54 When Ordering: “AKW” Manifold Assembly Kit with Direct to PLC I/O Modules 2005, 2012 & 2035 Series and ISO Series NUMATICS VALVE STATIONS 3/5 21 ....................16 NUMATICS 1 4 2XXE NUMATICS 4 2 3/5 1 XE X 12 I/O STATIONS 25 PIN SUB-D MODULE }}}}}}}• Each Direct to PLC I/O module station is listed in sequential order from left to right between the “AK” number and the 1st valve station . • Each valve manifold station is listed in sequential order from left to right when facing the port side of the manifold as indicated • Total of 16 solenoid outputs are available. Either 16 single solenoid valves or 8 double solenoid valves or any combination of singles and doubles, not to exceed 16 solenoid outputs • When selecting Direct to PLC I/O modules a “singular” module must be used when there is only one module in the assembly . A “left hand” and “right hand” module must be used when there are two modules in the assembly . • When utilizing the 25 pin sub-d electrical connection a maximum of 5 discrete I/O points are available . • Each 12mm I/O block utilizes 8 discrete I/O and each 8mm I/O block utilizes 4 discrete I/O Example order: AKWGH00003LSTD I/O station 1 239-2504 (Left Hand)I/O station 2 239-2505 (Right Hand)Valve station 1 123BA4Z2ML00061Valve station 2 123BA4Z2ML00061Valve station 3 123BA4Z2ML00061Valve station 4 123BA4Z2ML00061Valve station 5 123BA4Z2ML00061Valve station 6 123BA4Z2ML00061Valve station 7 123BA4Z2ML00061Valve station 8 123BA4Z2ML00061 ASSEMBLED MANIFOLD ELECTRICAL CONNECTION NO. OF DISCRETE I/O CONNECTOR TYPE NO. OF MODULES MODULES REQUIRED SINGULAR LEFT HAND MIDDLE RIGHT HAND 25 pin sub-d (AKW) 4 8mm 1 module 239-2503 N/A N/A N/A 5 12mm 1 module 239-2507 N/A N/A N/A 5 Sub-D 1 module 239-2096 N/A N/A N/A 5 8mm 2 modules N/A 239-2504 N/A 239-2505 Direct to PLC Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.55 When Ordering: “AKY” Manifold Assembly Kit with Direct to PLC I/O Modules 2005, 2012 & 2035 Series and ISO Series NUMATICS VALVESTATIONS 3/5 21....................16 NUMATICS 1 4 2XXE NUMATICS 4 2 3/5 1 XE X 34 I/OSTATIONS 37 PIN SUB-DMODULE 21}}}}}}}}}• Each Direct to PLC I/O module station is listed in sequential order from left to right between the “AK” number and the 1st valve station . • Each valve manifold station is listed in sequential order from left to right when facing the port side of the manifold as indicated • Total of 16 solenoid outputs are available. Either 16 single solenoid valves or 8 double solenoid valves or any combination of singles and doubles, not to exceed 16 solenoid outputs • When selecting Direct to PLC I/O modules a “singular” module must be used when there is only one module in the assembly . A “left hand” and “right hand” module must be used when there are two modules in the assembly . • When utilizing the 37 pin sub-d electrical connection a maximum of 15 discrete I/O points are available . • Each 12mm I/O block utilizes 8 discrete I/O and each 8mm I/O block utilizes 4 discrete I/O . Example order: AKYGH00003LSTDI/O station 1 239-2504 (Left Hand)I/O station 2 239-2506 (Middle)I/O station 3 239-2506 (Middle)I/O station 4 239-2505 (Right Hand)Valve station 1 123BA4Z2ML00061Valve station 2 123BA4Z2ML00061Valve station 3 123BA4Z2ML00061Valve station 4 123BA4Z2ML00061Valve station 5 123BA4Z2ML00061Valve station 6 123BA4Z2ML00061Valve station 7 123BA4Z2ML00061Valve station 8 123BA4Z2ML00061 ASSEMBLED MANIFOLD ELECTRICAL CONNECTION NO. OF DISCRETE I/O CONNECTOR TYPE NO. OF MODULES MODULES REQUIRED SINGULAR LEFT HAND MIDDLE RIGHT HAND 37 pin sub-d (AKY) 4 8mm 1 module 239-2503 N/A N/A N/A 8 12mm 1 module 239-2507 N/A N/A N/A 15 Sub-D 1 module 239-2096 N/A N/A N/A 8 8mm 2 modules N/A 239-2504 N/A 239-2505 15 12mm 2 modules N/A 239-2508 N/A 239-2509 12 8mm 3 modules N/A 239-2504 239-2506 239-2505 15 8mm 4 modules N/A 239-2504 (2) 239-2506 239-2505 Direct to PLC Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.56 When Ordering: “AKD” Manifold Assembly Kit with Direct to PLC I/O Modules 2005, 2012 & 2035 Series and ISO Series NUMATICS VALVE STATIONS 3/5 21....................16 NUMATICS 1 4 2 X XE NUMATICS 4 2 3/5 1 XE X 12 I/O STATIONS 26 PIN ROUND CONNECTOR MODULE }}}}}}}• Each Direct to PLC I/O module station is listed in sequen-tial order from left to right between the “AK” number and the 1st valve station . • Each valve manifold station is listed in sequential order from left to right when facing the port side of the manifold as indicated • Total of 16 solenoid outputs are available. Either 16 single solenoid valves or 8 double solenoid valves or any combination of singles and doubles, not to exceed 16 solenoid outputs • When selecting Direct to PLC I/O modules a “singular” module must be used when there is only one module in the assembly . A “left hand” and “right hand” module must be used when there are two modules in the assembly . • When utilizing the 26 pin round electrical connection a maximum of 5 discrete I/O points are available . • Each 12mm I/O block utilizes 8 discrete I/O and each 8mm I/O block utilizes 4 discrete I/O . Example order: AKDGH00003LSTDI/O station 1 239-2504 (Left Hand)I/O station 2 239-2505 (Right Hand)Valve station 1 123BA4Z2ML00061Valve station 2 123BA4Z2ML00061Valve station 3 123BA4Z2ML00061Valve station 4 123BA4Z2ML00061Valve station 5 123BA4Z2ML00061Valve station 6 123BA4Z2ML00061Valve station 7 123BA4Z2ML00061Valve station 8 123BA4Z2ML00061 ASSEMBLED MANIFOLD ELECTRICAL CONNECTION NO. OF DISCRETE I/O CONNECTOR TYPE NO. OF MODULES MODULES REQUIRED SINGULAR LEFT HAND MIDDLE RIGHT HAND 26 pin round (AKD) 4 8mm 1 module 239-2503 N/A N/A N/A 5 12mm 1 module 239-2507 N/A N/A N/A 5 Sub-D 1 module 239-2096 N/A N/A N/A 5 8mm 2 modules N/A 239-2504 N/A 239-2505 Direct to PLC Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.57 12mm I/O Module Assemblies SINGULAR Module Replacement Board 239-2507 LEFT HAND RIGHT HAND 240-108 239-2508 240-108 239-2509 240-108 8 mm I/O Module Assemblies SINGULAR Module Replacement Board 239-2503 LEFT HAND RIGHT HAND 256-940 239-2504 256-940 239-2505 256-940 MIDDLE 239-2506 256-940 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 10 DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 5 6 7 8 9 10 11 2 1 2 1 1 1 1 1 1 2 1 Screw Lens Cover Gasket M8 I/O Board Housing Label Transition Backplane Board Transition Board Screw Converter Board 127-852 122-1076 105-468 113-532 256-944 125-1135 122-1057 256-943 256-939 127-794 256-671 1 Ground Screw 127-318 4 12 13 14 15 16 1 2 2 4 Gasket Screw Lockwasher Label 113-531 127-697 128-188 122-770 DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 5 6 7 8 9 10 11 2 1 2 1 1 1 1 1 1 2 1 Screw Lens Cover Gasket M8 I/O Board Housing Label Transition Backplane Board Transition Board Screw Converter Board 127-852 122-1216 105-467 113-532 256-940 125-1135 122-1057 256-941 256-939 127-794 256-671 1 Ground Screw 127-318 4 12 13 14 15 16 1 2 2 4 Gasket Screw Lockwasher Label 113-531 127-697 128-188 122-770 Direct to PLC Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.58 25 Pin Sub-D I/O Module Assembly Input/Output Module Kit 239-2096 DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 6 7 8 9 1 1 2 2 1 1 1 2 1 Housing Cover Screw P .C . Board Assembly Gasket Jack Screw Gasket Screw Gasket 125-801 105-427 127-852 256-741 113-531 127-825 113-532 127-697 113-507 M27 26 Pin Round Connector Kit 1 1 COVER 105-408 11 2 SCREW (DIN RAIL ONLY)127-742 12 2 SPRING (DIN RAIL ONLY)115-355 13 2 CLAMP (DIN RAIL ONLY)125-720 8 2 SCREW ASS'Y 127-396 9 3 SCREW 127-810 10 1 SCREW 127-770 5 2 SCREW 127-875 6 1 LOCKWASHER 128-294 7 1 HEX NUT 128-293 2 1 GASKET 113-531 3 1 GASKET 113-353 4 1 26 PIN PCB ASS'Y 256-624 WITHOUT DIN 239-2510 WITH DIN 239-2511 DET.NO.NO.REQ'D PART NAME PART NO. 239-2511 26 PIN ROUNDCONNECTOR OUTPUTSPINS 1-16= GROUNDPIN 26= EARTH I/O POINTSPINS 18-22= PIN 17=+24VDC 0VDCPINS 24,25= 2134567 9 8 10 11 12 13 26 PIN ROUND KIT PART NO. 26 Pin ROUND CONNECTOR KIT PART NO. Without Din 239-2510 With Din 239-2511 DET. NO. NO. REQ’D PART NAME PART NO. 1 1 Cover 105-408 2 1 Gasket 113-531 3 1 Gasket 113-353 4 1 26 Pin PCB Assy 156-624 5 2 Screw 127-875 6 1 Lock Washer 128-294 7 1 Hex Nut 128-293 8 2 Screw Assy 127-396 9 3 Screw 127-810 10 1 Screw 127-770 11 2 Screw (DIN RAL Only)127-742 12 2 Spring (DIN RAL Only)115-355 13 2 Clamp (DIN RAL Only)125-720 Direct to PLC Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.59 37 Pin Sub-D Connector Kit 25 Pin Sub-D Connector Kit CONNECTOR 25 PIN SUB-D OUTPUTS PINS 1-16= GROUND PIN 25= EARTH I/O POINTSPINS 18-22= PIN 17=+24VDC 0VDCPINS 23,24= CONNECTOR 37 PIN SUB-D OUTPUTSPINS 1-16= GROUNDPIN 37= EARTH I/O POINTS PINS 18-32= PIN 17=+24VDC 0VDCPINS 33-36= 25 PIN SUB-D HOUSING KITS DET .NO .NO .REQ’D PART NAME PART NO . PART NO . Without DIN Rail With DIN Rail 239-2097 239-2513 1 2 3 4 5 6 7 8 9 10 1 2 1 2 1 1 2 2 2 2 Housing Hex Screw Gasket Screw PCB Ass’y Gasket Screw Ass’y Screw (DIN Rail Only) Spring (DIN Rail Only) Clamp (DIN Rail Only) 105-401 127-825 113-531 127-318 256-607 113-507 127-396 127-472 115-355 125-720 37 PIN SUB-D HOUSING KITS DET .NO .NO .REQ’D PART NAME PART NO . 1 2 3 4 5 6 7 8 9 10 1 2 1 2 1 1 2 2 2 2 Housing Hex Screw Gasket Screw PCB Ass’y Gasket Screw Ass’y Screw (DIN Rail Only) Spring (DIN Rail Only) Clamp (DIN Rail Only) 105-402 127-825 113-531 127-318 256-608 113-530 127-396 127-472 115-355 125-720 Without DIN Rail With DIN Rail PART NO . 239-2098 239-2512 NOTE: External fusing or output protection recommended . NOTE: External fusing or output protection recommended . G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.60 4 Pin MINI Power Cables for G2-2 Electronics FEMALE 4 Pin STRAIGHT 18 AWG EURO COLOR CODE 1 Meter - MC0401MAF0000000 2 Meter - MC0402MAF0000000 5 Meter - MC0405MAF0000000 FEMALE 4 Pin 90° 18 AWG EURO COLOR CODE 1 Meter - MD0401MAF0000000 2 Meter - MD0402MAF0000000 5 Meter - MD0405MAF0000000 F/M 4 PIN STRAIGHT 18 AWG EURO COLOR CODE 1 Meter - MC0401MAFMA04000 2 Meter - MC0402MAFMA04000 5 Meter - MC0405MAFMA04000 4 PIN “T” MC0400000MT04000 TECHNICAL DATA Molded Body / Insert PUR Coupling Nut Aluminum Cable PVC Cable O.D.0.290 Voltage Rating 300 V Amperage 5.6 A Protection IP 68, NEMA 6P Operating Temperature -40°C to 90°C FACE VIEW FEMALE 1 4 2 33 4 2 1 FACE VIEW MALE 1 = Black 3 = Brown2 = Blue 4 = White MINI 4 Pin Pin-Out G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.61 4 Pin 12mm (M12) Power Cables for G2-1 Electronics FEMALE 4 PIN STRAIGHT 18 AWG EURO COLOR CODE 1 Meter - TC0401MAE0000000 2 Meter - TC0402MAE0000000 5 Meter - TC0405MAE0000000 FEMALE 4 PIN 90° 18 AWG EURO COLOR CODE 1 Meter - TD0401MAE0000000 2 Meter - TD0402MAE0000000 5 Meter - TD0405MAE0000000 TECHNICAL DATA Molded Body / Insert PUR Coupling Nut “T” - Aluminum Cables - Brass, Nickel Plated Cable PUR Cable O.D.0.190” Voltage Rating 250 V Amperage 4.0 A Protection IP 68, NEMA 6P Operating Temperature -40°C to 90°C BA FACE VIEW FEMALE 2 1 3 44 1 3 2 FACE VIEW MALE 1 = Black 3 = Brown2 = Blue 4 = White MALE 4 PIN STRAIGHT 18 AWG EURO COLOR CODE 1 Meter - TA0401MAE0000000 2 Meter - TA0402MAE0000000 5 Meter - TA0405MAE0000000 F/M 4 PIN STRAIGHT 18 AWG EURO COLOR CODE 1 Meter - TC0401MAETA04000 2 Meter - TC0402MAETA04000 5 Meter - TC0405MAETA04000 F 90/M STRAIGHT 18 AWG EURO COLOR CODE 1 Meter - TD0401MAETA04000 2 Meter - TD0402MAETA04000 5 Meter - TD0405MAETA04000 4/5 PIN “T” (POWER) TC0500000TT05000 12mm 4 Pin Pin-Out G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.62 Field Attachable Connectors 3, 4, and 5 Pin 4 Pin MINI MALE STRAIGHT PG 9 Cable Gland - MA04F20000000000 PG 13.5 Cable Gland - MA04F30000000000 5 Pin MINI MALE STRAIGHT PG 9 Cable Gland - MA05F20000000000 PG 13.5 Cable Gland - MA05F30000000000 4 Pin MINI FEMALE STRAIGHT PG 9 Cable Gland - MC04F20000000000 PG 13.5 Cable Gland - MC04F30000000000 TECHNICAL DATA Molded Body / Insert Glass Filled Nylon/Nylon Coupling Nut Aluminum Cable Range PG9: 0.157-0.315 PG13.5: 0.394-0.472 Voltage Rating 600 V Amperage 4 Pole - 9 A 5 Pole - 9 A Protection IP 67, NEMA 6P Operating Temperature -40°C to 90°C FACE VIEW FEMALE 1 4 2 33 4 2 1 FACE VIEW MALE 1 = Black 3 = Brown2 = Blue 4 = White MINI 4 Pin Pin-Out 5 Pin MINI FEMALE STRAIGHT PG 9 Cable Gland - MC05F20000000000 PG 13.5 Cable Gland - MC05F30000000000 5 Pin MINI FEMALE STRAIGHT FOR RIO COMMUNICATION PG 13.5 Cable Gland - MC05M20000000000 4 Pin 12mm MALE STRAIGHT PG 7 Cable Gland - TA04F10000000000 PG 9 Cable Gland - TA04F20000000000 5 Pin 12mm MALE STRAIGHT PG 7 Cable Gland - TA05F10000000000 PG 9 Cable Gland - TA05F20000000000 4 Pin 12mm MALE 90 DEGREE PG 7 Cable Gland - TB04F10000000000 PG 9 Cable Gland - TB04F20000000000 5 Pin 12mm MALE 90 DEGREE PG 7 Cable Gland - TB05F10000000000 PG 9 Cable Gland - TB05F20000000000 FACE VIEW FEMALE 4 5 2 1 3 1 2 3 5 4 FACE VIEW MALE 1 = Shield 2 = Red3 = Black 4 = White5 = Blue MINI 5 Pin Pin-Out FACE VIEW FEMALE 2 1 3 44 1 3 2 FACE VIEW MALE 1 = Brown 3 = Blue2 = White 4 = Black 12mm 4 Pin Pin-Out FACE VIEW FEMALE 2 1 3 44 1 3 2 5 5 FACE VIEW MALE 1 = Shield 2 = Red 3 = Black 4 = White 5 = Blue 12mm 5 Pin Pin-Out MINI 12mm (M12) – REMOTE I/O G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.63 Field Attachable Connectors 3, 4, and 5 Pin continued 4 Pin 12mm FEMALE STRAIGHT PG 7 Cable Gland - TC04F10000000000 PG 9 Cable Gland - TC04F20000000000 5 Pin 12mm FEMALE STRAIGHT PG 7 Cable Gland - TC05F10000000000 PG 9 Cable Gland - TC05F20000000000 4 Pin 12mm FEMALE 90 DEGREE PG 7 Cable Gland - TD04F10000000000 PG 9 Cable Gland - TD04F20000000000 TECHNICAL DATA - Micro 12 mm / Pico 8 mm 12 mm Molded Body Nylon 8 mm Molded Body TPU Insert Nylon Coupling Nut 12 mm Brass, Nickel Plated, 8 m CuZn, brass, nickeled Cable Range PG7: 0.119 - 0.255 PG9: 0.157 - 0.315 Pico 8 mm: 0.138 - 0.197 Voltage Rating 12 mm: 250 V 8 mm: 60 VAC/75 VDC Amperage 4.0 A Protection IP 67, NEMA 6 (12 mm only) Operating Temperature -25°C to 85°C 5 Pin 12mm FEMALE 90 DEGREE PG 7 Cable Gland - TD05F10000000000 PG 9 Cable Gland - TD05F20000000000 3 Pin 8mm MALE STRAIGHT Cable Dia. 0.138 to 0.197 - PA03F00000000000 4 Pin 8mm MALE STRAIGHT Cable Dia. 0.138 to 0.197 - PA04F00000000000 3 Pin 8mm FEMALE STRAIGHT Cable Dia. 0.138 to 0.197 - PC03F00000000000 4 Pin 8mm FEMALE STRAIGHT Cable Dia. 0.138 to 0.197 - PC04F00000000000 FACE VIEW FEMALE 1 4 33 4 1 FACE VIEW MALE 1 = Brown 3 = Blue4 = Black FACE VIEW FEMALE 1 2 3 4 3 4 1 2 FACE VIEW MALE 1 = Brown 2 = White3 = Blue 4 = Black 8mm (M8)8mm 3 Pole Pin-Out 8mm 4 Pole Pin-Out G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.64 DeviceNet Trunk Cables, Drop Cables and Accessories FEMALE MINI THICK CABLE 3 Foot - MC0503FFD0000000 6 Foot - MC0506FFD0000000 12 Foot - MC0512FFD0000000 MALE MINI THICK CABLE 3 Foot - MA0503FFD0000000 6 Foot - MA0506FFD0000000 12 Foot - MA0512FFD0000000 FACE VIEW FEMALE 4 5 2 1 3 1 2 3 5 4 FACE VIEW MALE 1 = Shield 2 = Red3 = Black 4 = White5 = Blue FEMALE TO MALE MINI THICK CABLE EXTENSION 3 Foot - MC0503FFDMA05000 6 Foot - MC0506FFDMA05000 12 Foot - MC0512FFDMA05000 FEMALE MINI THIN CABLE 3 Foot - MC0503FGD0000000 6 Foot - MC0506FGD0000000 12 Foot - MC0512FGD0000000 MALE MINI THIN CABLE 3 Foot - MA0503FGD0000000 6 Foot - MA0506FGD0000000 12 Foot - MA0512FGD0000000 FEMALE TO MALE MINI THIN CABLE EXTENSION 3 Foot - MC0503FGDMA05000 6 Foot - MC0506FGDMA05000 12 Foot - MC0512FGDMA05000 FEMALE 12mm THIN CABLE 3 Foot - TC0503FGD0000000 6 Foot - TC0506FGD0000000 12 Foot - TC0512FGD0000000 MINI Device Net5 Pin Pin-Out FACE VIEW FEMALE 2 1 3 44 1 3 2 5 5 FACE VIEW MALE 1 = Shield 2 = Red 3 = Black 4 = White 5 = Blue 12mm Device Net5 Pin Pin-Out G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.65 DeviceNet Trunk Cables, Drop Cables and Accessories continued DEVICENET T’S 3 Way MINI “T” - MC0500000MT05000 3 Way MINI - 12mm “T” - TC0500000MT05000 3 Way 12mm “T” - TC0500000TT05000 TERMINATING RESISTORS 12mm Female - TC05TR00000000 12mm Male - TA05TR00000000 MINI Female - MC05TR00000000 MINI Male - MA05TR00000000 FEMALE MINI FIELD ATTACHABLE PG 9 Cable Gland - MC05F200D0000000 PG 13.5 Cable Gland - MC05F300D0000000 MALE MINI FIELD ATTACHABLE PG 9 Cable Gland - MA05F200D0000000 PG 13.5 Cable Gland - MA05F300D0000000 BA 3 WAY MINI “T” 3 WAY MINI/12mm “T” 3 WAY 12mm “T” 12mm FEMALE 12mm MALE MINI FEMALE MINI MALE NOTE: Color coded for DeviceNet. MALE MINI FIELD ATTACHABLE Molded Body / Insert PUR Coupling Nut Mini - Aluminum Micro - Nickel Plated Brass Cable PVC Cable O.D.Thick - 0.475" Thin - 0.275" Voltage Rating Mini - 300 V Micro - 150 V Amperage Thick - 8.0 A Thin - 2.4 A Protection IP 68, NEMA 6P Operating Temperature -20 C to 90 C G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.66 Profibus Cables and Accessories (Reverse Key) MALE 12mm REVERSE KEY SINGLE ENDED 1 Meter - RA0501MHP0000000 2 Meter - RA0502MHP0000000 5 Meter - RA0505MHP0000000 FEMALE 12mm REVERSE KEY SINGLE ENDED 1 Meter - RC0501MHP0000000 2 Meter - RC0502MHP0000000 5 Meter - RC0505MHP0000000 F/M 12mm REVERSE KEY DOUBLE ENDED 1 Meter - RC0501MHPRA05000 2 Meter - RC0502MHPRA05000 5 Meter - RC0505MHPRA05000 TECHNICAL DATA Molded Body / Insert Cable=PUR, Field Attachable=PA Coupling Nut Nickel Plated Cable PUR Voltage Rating Cable=250 V, Field Attachable=30 VAC/36 VDC Amperage Field Attachable=4.0 A Protection Cable=IP67/68/NEMA 6P, Field Attachable=IP67 Operating Temperature -40°C to 80°C Static, -5° to 80°C Moving Cable Range 0-16" - 0.240" FACE VIEW FEMALE 2 1 3 44 1 3 2 5 5 1 = N/C 2 = Green 3 = N/C 3 = Red5 = Shield FACE VIEW MALE FIELD ATTACHABLE CONNECTORS Male - RA05F200P0000000 Female - RC05F200P0000000 TERMINATING RESISTORS Male - RA05TR00000000 BUS “T” RA050000PRT05000 MALE FEMALE 12mm Profibus Reverse Key 5 Pin Pin-Out G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.67 AS-i Cables/Connectors AS-i Addressing Cable – 3 feet 230-1171 TECHNICAL DATA Vampire Connector 12 mm Connector AS-i Cable Molded Body / Insert PUR Nylon N/A Coupling Nut N/A Brass, Ni Plated N/A Cable N/A N/A EPR (ethylene-propylene) Cable O.D.N/A 4-8 mm 2x1.5 mm2 Voltage Rating N/A 125 V N/A Amperage N/A 4.0 A N/A Degree of Protection IP67 IP67 IP67 Operating Temp -20˚C – +70˚C -30˚C – +85˚C -30˚C – +90˚C AS-i Power Cable – 3 feet 230-1172 AS-i Connector 230-1036 G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.68 Ethernet Cables - RJ45 RJ45 to IP65 RJ45 Ethernet Cables – Double Ended (Line) 5 Meter VA0805MK0YA08000 10 Meter VA0810MK0YA08000 IP65 RJ45 Ethernet Cables – Double Ended (Line) 5 Meter YA0805MK0YA08000 10 Meter YA0810MK0YA08000 Ethernet Cables - 12 mm (M12) D-Coded Ethernet 4 Pin D-Coded 12 mm – Single Ended 5 Meter QA0405MK00000000 10 Meter QA0410MK00000000 Ethernet 4 Pin D-Coded 12 mm – Double Ended 5 Meter QA0405MK0QA04000 10 Meter QA0410MK0QA04000 12 mm EtherNet IP 4 Pin D-Coded MALE Technical Data RJ45 Cable 12 mm Cable Molded Body/Insert PA PUR Coupling Nut N/A Brass, Ni Plated Cable HM2 PUR Cable O.D..220" to .232".320" Voltage Rating N/A 125 V Amperage N/A 4.0 A Degree of Protection IP67 IP65 Operating Temp 0˚C – 70˚C 0˚C – 50˚C PIN 1 = White/Orange = TD +PIN 2 = White/Green = RD +PIN 3 = Orange = TD –PIN 4 = Green = RD – 1 4 2 3 Face View MALE RJ45 to IP65 RJ45 Ethernet Cables – Double Ended (Crossover) 5 Meter VA0805ML0YA08000 10 Meter VA0810ML0YA08000 IP65 RJ45 Ethernet Cables – Double Ended (Crossover) 5 Meter YA0805ML0YA08000 10 Meter YA0810ML0YA08000 G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.69 I/O Cables, Splitters and Accessories 12mm DC SPLITTER 2 STRAIGHT 12mm FEMALE CONNECTORS 1 Meter - TA0401MC0JC05000 2 Meter - TA0402MC0JC05000AB FEMALE 1 3 44 1 3 2 MALE 1 = BROWN 2 = N/A 3 = BLUE 4 = BLACK Blank1 = BROWN 4 = BLACK 3 = BLUE 2 = N/A CABLE “A” CABLE “B”AB12mm DC SPLITTER 2 STRAIGHT 8mm FEMALE CONNECTORS 1 Meter - TA0401MI0KC03000 2 Meter - TA0402MI0KC03000 12mm DC “Y” WITH MALE CABLE 0.3 Meter - TA0401FJ0FC04000 12mm FEMALE 4 PIN STRAIGHT 22 AWG EURO COLOR CODE 2 Meter - TC0402MCE0000000 5 Meter - TC0405MCE0000000 12mm FEMALE 4 PIN 90 DEGREE 22 AWG EURO COLOR CODE 2 Meter - TD0402MCE0000000 5 Meter - TD0405MCE0000000 12mm F/M 4 PIN STRAIGHT 22 AWG EURO COLOR CODE 1 Meter - TC0401MC0TA04000 2 Meter - TC0402MC0TA04000 5 Meter - TC0405MC0TA04000 12mm F 90°/M STRAIGHT 22 AWG EURO COLOR CODE 1 Meter - TD0401MC0TA04000 2 Meter - TD0402MC0TA04000 5 Meter - TD0405MC0TA04000 12mm MALE 4 PIN STRAIGHT 22 AWG EURO COLOR CODE 2 Meter - TA0402MCE0000000 5 Meter - TA0405MCE0000000BA 4 1 3 2 FEMALE 1 4 3 MALE 1 = BROWN 2 = N/A 3 = BLUE 4 = BLACK 1 = BROWN 4 = BLACK 3 = BLUE 2 = N/A CABLE "A" CABLE "B" 4 FACE VIEW FEMALE 4 FACE VIEW MALE MALE CONNECTOR 12 3 4 3 1 23 1 WIRING SCHEMATIC 1 A (FEMALE)2 43 1 B (FEMALE)43 2 FACE VIEW FEMALE 2 1 3 44 1 3 2 FACE VIEW MALE 1 = Brown 3 = Blue2 = White 4 = Black G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.70 I/O Cables, Splitters and Accessories continued 8mm FEMALE 3 PIN STRAIGHT 26 AWG EURO COLOR CODE 2 Meter - PC0302MEE0000000 5 Meter - PC0305MEE0000000 8mm FEMALE 3 PIN 90° 26 AWG EURO COLOR CODE 2 Meter - PD0302MEE0000000 5 Meter - PD0305MEE0000000 12mm MALE/8mm FEMALE 3 PIN 26 AWG EURO COLOR CODE 2 Meter - TA0302ME0PC03000 5 Meter - TA0305ME0PC03000 8mm MALE 3 PIN STRAIGHT 26 AWG EURO COLOR CODE 2 Meter - PA0302MEE0000000 5 Meter - PA0305MEE0000000 FACE VIEW FEMALE 1 4 33 4 1 FACE VIEW MALE 1 = Brown 3 = Blue4 = Black 8mm 3 Pin Pin-Out G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.71 M23 & M27 Round Cable Assemblies M23 12 Pin Cables – Single Ended M23 12 Pin Cable Assy., Female, 22 AWG 5 Meter CC1205MI00000000 10 Meter CC1210MI00000000 Female Connector (solder cups)CC12000000000000 M23 12 Pin Cables – Double Ended M23 12 Pin Cable Assy., Female-to-Male, 22 AWG 2 Meter CC1202MI0CE12000 5 Meter CC1205MI0CE12000 10 Meter CC1210MI0CE12000 M23 19 Pin Cables – Single Ended M23 19 Pin Cable Assy., Female, 22 AWG 5 Meter CC1905MI00000000 10 Meter CC1910MI00000000 Female Connector (solder cups)CC19000000000000 M23 19 Pin Cable Assy., Male, 22 AWG 5 Meter CE1905MI00000000 10 Meter CE1910MI00000000 M23 19 Pin Cables – Double Ended M23 19 Pole Cable Assy., Female-to-Male, 22 AWG 2 Meter CC1902MI0CE19000 5 Meter CC1905MI0CE19000 10 Meter CC1910MI0CE19000 M23-12 Pin Connector Configuration M23-19 Pin Connector Configuration 6 91 3 2 54 1210 11 7 8 3 98 6 7 45 1012 11 2 1 3 17 9 8 6 7 15 164 5 14 10 12 1118 192 1 139 13 3 4 6 5 15 148 7 16 2 121118 1910 1 17 MaleFemale MaleFemale G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.72 M27 26 Pin Cables – Single Ended M27 26 Pin Cable Assy., Female, 22 AWG 5 Meter CC2605MI00000000 10 Meter CC2610MI00000000 Female Connector (solder cups)CC26000000000000 M23 & M27 Round Cable Assemblies M27 26 Pin Cables – Double Ended M27 26 Pin Cable Assy., Female-to-Male, 22 AWG 2 Meter CC2602MI0CE26000 5 Meter CC2605MI0CE26000 10 Meter CC2610MI0CE26000 Technical Data Molded Body/Insert PUR Coupling Nut Brass, Ni Plated Cable PUR Cable O.D..220" Voltage Rating 150 V Amperage 8.0 A Degree of Protection IP68 (mated) Operating Temp 40˚C – 125˚C Wire AWG 22 26 Pin Connector Configuration Pin Out Color Code for M23 & M27 Cables M23 Cables M27 Cables Pin #1 White Pin #1 White Pin #2 Brown Pin #2 Brown Pin #3 Green Pin #3 Green Pin #4 Yellow Pin #4 Yellow Pin #5 Gray Pin #5 Gray Pin #6 Pink Pin #6 Pink Pin #7 Blue Pin #7 Blue Pin #8 Red Pin #8 Green/Yellow Pin #9 Black Pin #9 Black Pin #10 Purple Pin #10 Purple Pin #11 Gray/Pink Pin #11 Gray/Pink Pin #12 Green/Yellow Pin #12 Red/Blue Pin #13 White/Green Pin #13 White/Green Pin #14 Brown/Green Pin #14 Brown/Green Pin #15 White/Yellow Pin #15 White/Yellow Pin #16 Yellow/Brown Pin #16 Yellow/Brown Pin #17 White/Grey Pin #17 White/Grey Pin #18 Gray/Brown Pin #18 Gray/Brown Pin #19 Red/Blue Pin #19 White/Pink Pin #20 Pink/Brown Pin #21 White/Blue Pin #22 Brown/Blue Pin #23 White/Red Pin #24 Brown/Red Pin #25 White/Black Pin #26 Brown/Black Note: Go to www.numatics.com/wiringdiagrams for wiring information 317 9 8 6 7 15 16 4 5 14 10 12 11 18 19 21 13 22 21 23 20 25 24 26 1324 7 8 10 9 1 16 12 11 2 6 4 5 23 22 1415 3 19 20 18 21 25 17 26 MaleFemale 372 G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.73 Sub-D Cables 25 Pin SUB-D MALE CABLE 22 AWG - UNSHIELDED 2 Meter - SA2502MCX0000000 5 Meter - SA2505MCX0000000 10 Meter - SA2510MCX0000000 25 Pin SUB-D FEMALE CABLE 22 AWG - UNSHIELDED 2 Meter - SC2502MCX0000000 5 Meter - SC2505MCX0000000 10 Meter - SC2510MCX0000000 25 Pin SUB-D MALE/FEMALE CABLE 22 AWG - UNSHIELDED 2 Meter - SA2502MCXSC25000 5 Meter - SA2505MCXSC25000 10 Meter - SA2510MCXSC25000 25 Pin SUB-D MALE CABLE 24 AWG - SHIELDED 2 Meter - SA2502MDX0000000 5 Meter - SA2505MDX0000000 10 Meter - SA2510MDX0000000 15 Pin SUB-D MALE CABLE 24 AWG - SHIELDED 2 Meter - SA1502MDX0000000 5 Meter - SA1505MDX0000000 10 Meter - SA1510MDX0000000 37 Pin SUB-D FEMALE CABLE 22 AWG - UNSHIELDED 2 Meter - SC3702MCX0000000 5 Meter - SC3705MCX0000000 10 Meter - SC3710MCX0000000 15 Pin MALE/25 Pin FEMALE SUB-D CABLE 22 AWG - UNSHIELDED 2 Meter - SA1502MCXSC25000 5 Meter - SA1505MCXSC25000 10 Meter - SA1510MCXSC25000 Go to www.numatics.com/wiringdiagrams for wiring information 373 G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.74 CONNECTOR (CABLE)CONDUCTOR Pin 1 Black Pin 2 White Pin 3 Red Pin 4 Green Pin 5 Orange Pin 6 Blue Pin 7 White/Black Pin 8 Red/Black Pin 9 Green/Black Pin 10 Orange/Black Pin 11 Blue/Black Pin 12 Black/White Pin 13 Red/White Pin 14 Green/White Pin 15 Blue/White Pin 16 Black/Red Pin 17 White/Red Pin 18 Orange/Red Pin 19 Blue/Red Pin 20 Red/Green Pin 21 Orange/Green Pin 22 Black/White/Red or Brown/White Pin 23 White/Black/Red or Yellow/Black Pin 24 Red/Black/White or Violet/White Pin 25 Green/Black/White or Gray/Black Pin 26 Orange/Black/White or Yellow Pin 27 Blue/Black/White or Violet Pin 28 Black/Red/Green or Gray Pin 29 White/Red/Green or Pink Pin 30 Red/Black/Green or Light Green Pin 31 Green/Black/Orange or Orange/ White Pin 32 Orange/Black/Green or Pink/Black Pin 33 Blue/White/Orange or Pink/Green Pin 34 Black/White/Orange or Pink/Red Pin 35 White/Red/Orange or Pink/Violet Pin 36 Orange/ White/Blue or Light Blue Pin 37 White/Red/Blue or Light Brown Not Used Black/White/Green Not Used White/Black/Green Not Used Red/White/Green Sub-D Cables continued TECHNICAL DATA Connector Body PVC Cable PVC Cable O.D. (Approx.)37 Conductor, 22 AWG - 0.432" Cable O.D. (Approx.)25 Conductor, 22 AWG - 0.394" Cable O.D. (Approx.)25 Conductor, 24 AWG - 0.335" Cable O.D. (Approx.)15 Conductor, 24 AWG - 0.256" Voltage Rating 300 V Amperage 2.0 Amps/Conductor Degree of Protection 25 Conductor, 22 AWG - 2.0 A/Conductor Operating Temperature Max 80°C Jack Screws 4-40 Thread 22 1 1816 2 3 1514 54 17 20 76 19 98 21 24 10 11 23 1312 25 1 1311 2 3 109 54 12 15 76 14 8 23 1 2 3 4 20 21 22 17 35 16 34 5 76 98 10 11 1312 14 24 25 26 27 28 29 30 31 32 33 15 18 19 36 37 25 Pin-Out 15 Pin-Out 37 Pin-Out G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.75 Input Distribution Boxes 25 Pin SUB-D CONNECTOR. SINGLE POINT - 8 INPUTS 8 Port Distribution Box - 5 Pin 3 Wire/LED - NPN (Sinking) 2 Meters - DB81TLNR02M25S00 5 Meters - DB81TLNR05M25S00 10 Meters - DB81TLNR10M25S00 8 Port Distribution Box - 5 Pin 3 Wire/LED - PNP (Sourcing) 2 Meters - DB81TLPR02M25S00 5 Meters - DB81TLPR05M25S00 10 Meters - DB81TLPR10M25S00 15 Pin SUB-D CONNECTOR. SINGLE POINT - 8 INPUTS 8 Port Distribution Box - 5 Pin 3 Wire/LED - NPN (Sinking) 2 Meters - DB81TLNR02M15S00 5 Meters - DB81TLNR05M15S00 10 Meters - DB81TLNR10M15S00 8 Port Distribution Box - 5 Pin 3 Wire/LED - PNP (Sourcing) 2 Meters - DB81TLPR02M15S00 5 Meters - DB81TLPR05M15S00 10 Meters - DB81TLPR10M15S00 25 Pin SUB-D CONNECTOR. DOUBLE POINT - 16 INPUTS 8 Port Distribution Box - 5 Pin 4 Wire/LED - NPN (Sinking) 2 Meters - DB82TLNR02M25S00 5 Meters - DB82TLNR05M25S00 10 Meters - DB82TLNR10M25S00 8 Port Distribution Box - 5 Pin 4 Wire/LED - PNP (Sourcing) 2 Meters - DB82TLPR02M25S00 5 Meters - DB82TLPR05M25S00 10 Meters - DB82TLPR10M25S00 Go to www.numatics.com/wiringdiagrams for wiring information PIN 4= INPUT 1 PIN 3= COMMON 0 VDCPIN 2= NOT USED PIN 1= 24 VDC PART#-DB81TL_R__M25S00 1 4 23 5 PIN 2= NOT USED PART#-DB81TL_R__M15S00 PIN 3= COMMON 0 VDC PIN 4= INPUT 1 PIN 1= 24 VDC32 1 5 4 PIN 4= INPUT 1 PIN 3= COMMON 0 VDC PIN 1= 24 VDC PIN 2= INPUT 2 PART#-DB82TL_R__M25S00 32 1 5 4 G2-2 Electronics Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.76 Output Distribution Boxes 25 Pin SUB-D CONNECTOR SINGLE POINT - 8 OUTPUTS 8 Port Distribution Box - 5 Pin 3 Wire/LED - PNP (Sourcing) 2 Meters - DB81TLJP02M25S00 5 Meters - DB81TLJP05M25S00 10 Meters - DB81TLJP10M25S00 25 Pin SUB-D CONNECTOR DOUBLE POINT - 16 OUTPUTS 8 Port Distribution Box - 5 Pin 4 Wire/LED - PNP (Sourcing) 2 Meters - DB82TLJP02M25S00 5 Meters - DB82TLJP05M25S00 10 Meters - DB82TLJP10M25S00 D-BOXES WITHOUT CABLE - UNIVERSAL 8 Port Block - 5 Pin w/ LED’s - NPN DB82TLN000000000 8 Port Block - 5 Pin w/ LED’s - PNP DB82TLP000000000 8 Port Block - 5 Pin without LED’s - Universal DB82T0U000000000 TECHNICAL DATA Molded Body/Housing Pocan PBT Threaded Sleeve CuZn, Nickel Plated Voltage Rating 10 - 30 VDC Amperage 2 A per Signal Protection IP 68, NEMA 6P Operating Temperature -20°C to 90°C Wire Range 26 - 24 AWG 2.36(59.9) 1.54(39.1) 0.18(4.6) 2.87(72.9) 4.21(106.9) 5.98(151.9) Go to www.numatics.com/wiringdiagrams for wiring information PIN 1= 24 VDC PIN 4= OUTPUT 1 (SOURCING) PIN 3= COMMON 0 VDCPIN 2= NOT USED) PART#-DB81TLJP__M25S00 1 4 5 23 PIN 4= OUTPUT 1 (SOURCING) PIN 3= COMMON 0 VDC PIN 1= 24 VDC PIN 2= OUTPUT 2 (SOURCING) PART#-DB82TLJP__M25S00 32 1 5 4 © Numatics Inc. 2008 LT-G3Catalog 1.0 10M-TGI-12/08 For a comprehensive listing of all Numatics production and distribution facilities worldwide, visit: www.numatics.com USA Numatics, Incorporated 46280 Dylan Drive Novi, Michigan 48377 P: 1-888-Numatics 1-888-686-2842 Canada Numatics, Ltd P: 519-452-1777 Mexico Numatics de Mexico S.A. de C.V. P: 52-222-284-6176 WORLD HEADQUARTERS