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HomeMy WebLinkAboutTab 3 - CIP Chemical Transfer Strainers YS-2-1003 In-Line Protection of Process Equipment PROGRESSIVE PRODUCTS FROM SPEARS ® INNOVATION & TECHNOLOGYVisit our web site: www.spearsmfg.com In-Line Horizontal or Vertical Installation Line fl uid fl ow is diverted through the interior of the strainer to fully entrap sediment, dirt and debris in either horizontal or vertical installation. Rugged PVC or CPVC ConstructionComputer engineered design places strength where it’s needed most. PVC or higher heat handling CPVC materials provide exceptional chemical and corrosion resistance. Special PVC Clear-Body Option Allows visibility of internal fl ow and easy monitoring of sediment accumulation in the strainer. Convenient Removable Strainer Basket Strainer easily unscrews from Y-body for quick cleaning of strainer screen. Sample Engineering Specifi cationAll sediment strainers shall be Y-type constructed from PVC Type I, ASTM D 1784 Cell Classifi cation 12454 or CPVC Type IV, or ASTM D 1784 Cell Classifi cation 23447. All O-rings shall be EPDM or genuine Viton®. All Y-strainers shall have replaceable PVC, CPVC or Type 316 stainless steel screens and O-ring sealed drain plugs with magnetic drain plug option. All threaded Y-Strainers shall have Special Reinforced (SR) threads. All Y-Strainers, sizes 1/2” - 2” shall be pressure rated to 150 psi, sizes 3” - 4” to 90 psi for water at 73°F, as manufactured by Spears® Manufacturing Company. EPDM or Viton® O-ring Options Choice of high grade EPDM or Viton® O-rings allows application specifi c selection for optimum chemical resistance.Full Service Pressure Rating Sizes 1/2”- 2” Pressure Rated to 150 psi @ 73°F Sizes 3” - 4” to 90 psi @ 73°F PVC, CPVC and Stainless Steel Strainer Screen Assortment Options Standard Y-Strainers are assembled with 1/32” perforation (20 Mesh) PVC screens for PVC Strainers and CPVC Screens for CPVC Strainers. Optional perforation sizes and 316 Stainless Steel Mesh Screens are available.Standard or Optional Magnetic Drain Plug for Quick Flushing Standard plug easily removes for quick fl ushing of strainer or installation of a bleed-off valve. Optional magnetic plug traps ferrous metal particles inside strainer. Viton® is a registered trademark of Dupont Dow Elastomers. Spears® Y-type sediment strainers are the perfect choice for in-line removal of suspended solids, sediment, dirt and debris. Convenient removable strainer allows quick cleaning with an assortment of screen mesh sizes to meet a variety of application needs. Spears® Y-Strainers are produced from PVC Gray, PVC Clear for fl uid visibility and CPVC Gray for higher temperatures. Available with socket, SR threaded or fl anged end connectors in IPS sizes 1/2” through 4”. PVC & CPVC Y-STRAINERS © Copyright 2004 Spears® Manufacturing Company. All Rights Reserved. Printed in the United States of America 09/04. YS-2-1003 SPEARS® MANUFACTURING COMPANY CORPORATE OFFICE15853 Olden St., Sylmar, CA 91342 • PO Box 9203, Sylmar, CA 91392(818) 364-1611 • www.spearsmfg.com Strainer Screen Mesh Options Stock Y-Strainers are assembled with standard 1/32” (20 mesh) perforated PVC or CPVC Screens. Type 316 stainless steel screws are available. PVC and CPVC screens are perforated; stainless steel screens are wire mesh. Additional stainless steel mesh screen sizes can be custom ordered, down to 400 mesh. U.S. StandardMesh Sieve No.Sieve Opening Size(inch)Perforation Designation(inch) 8 0.094 3/32120.062 1/16 20 0.033 1/32 30 0.024 Use Mesh No. Cv Values Y-Strainers Cv Nominal Size Plastic Strainer Mesh 8 12 20 30 1/2 5.5 5.4 5.3 5.23/4 8.2 7.8 7.5 7.2114.3 13.9 13.6 13.3 1-1/4 33.6 32.9 29.4 25.41-1/2 43.8 41.6 33.00 32.1 2 50.6 50.0 49.6 48.8 3 75.2 74.6 74.0 73.44169.5 169.0 168.8 168.0 Drain Plug Tap Size for Bleed-Off Valve Y-StrainerSize Tap Size(NPT) 1/2 1/4 - 183/4 1/4 - 1813/8 - 18 1-1/4 1/2 - 141-1/2 1 - 11-1/221 - 11-1/2 3 1 - 11-1/241 - 11-1/2 Y-Strainer Flanged Dimensions NominalSize Dimension Reference (inches, ± 1/16)Approx. Wt. (Lbs.) A1 A D E B C PVC CPVC1/2 5-13/16 4-3/16 2-1/2 1-5/8 5-11/16 3-1/2 .82 .853/4 7-1/8 5 3-1/8 2 6-7/16 3-7/8 1.23 1.2818-3/16 5-3/4 3-5/8 2-1/4 7-1/4 4-1/4 1.70 1.811-1/4 9-7/16 6-9/16 4-9/32 2-13/16 8-1/8 4-5/8 2.40 2.521-1/2 10-7/16 7-3/8 4-7/8 3-3/16 9-3/16 5 3.07 3.25213-1/4 9-1/8 6-3/16 3-1/2 10-3/8 6 5.20 5.42316-21/32 11-3/8 7-5/8 5-1/8 12-1/32 7-1/2 9.44 10.07421-19/32 14-5/16 9-7/8 6-9/16 14-9/16 9-1/16 14.87 16.15 Note: 3” & 4” flanged Y-strainer uses split flange ring NOT FOR USE WITH COMPRESSED AIR OR GASES Y-Strainer Socket Dimensions NominalSize Dimension Reference (inches, ± 1/16)Approx. Wt. (Lbs.) A1 A D E B C PVC CPVC1/2 5 3-1/16 2-9/16 1-5/8 1-9/16 3-3/8 .31 .33 3/4 5-3/4 3-11/16 3 2 2 4 .50 .5316-7/8 4-7/16 3-5/8 2-1/4 2-1/2 4-3/4 .85 .901-1/4 8-5/32 5-5/16 4-1/4 2-13/16 3-1/16 5-9/16 1.21 1.281-1/2 9-1/8 6 4-7/8 3-3/16 3-9/16 6-5/16 1.66 1.76211-3/4 7-5/8 6-3/16 3-1/2 4-1/2 7-1/2 2.96 3.103159-11/16 7-5/8 5-1/8 6-9/16 10-5/16 5.34 5.64419-11/16 12-1/2 9-7/8 6-9/16 8-5/8 13-1/8 9.97 10.45 Y-Strainer SR Threaded Dimensions NominalSize Dimension Reference (inches, ± 1/16)Approx. Wt. (Lbs.) A1 A D E B C PVC CPVC 1/2 4-7/8 3-1/16 2-1/2 1-5/8 3-5/8 5-1/16 .31 .333/4 5-15-16 3-11/16 3 2 4-3/8 5-13/16 .50 .5317-1/16 4-7/16 3-5/8 2-1/4 5-3/16 7 .85 .901-1/4 8-3/8 5-5/16 4-1/4 2-13/16 6 7-15/16 1.21 1.281-1/2 9-3/8 6 4-7/8 3-3/16 6-15/16 8-13/16 1.66 1.762127-5/8 6-3/16 3-1/2 8-1/8 10-1/8 2.96 3.10315-5/16 9-11/16 7-5/8 5-1/8 11 14-1/4 5.34 5.64419-13/16 12-1/2 9-7/8 6-9/16 14 14-3/8 9.97 10.45 77 Y-STRAINERS Sample Engineering Specification All sediment strainers shall be Y-type constructed from PVC Type I, ASTM D 1784 Cell Classification 12454 or CPVC Type IV, or ASTM D1784 Cell Classification 23447. All O-rings shall be EPDM or genuine Viton®. All Y-strainers shall have replaceable PVC, CPVC or Type 316 stainless steel screens and O-ring sealed drain plugs with magnetic drain plug option. All threaded Y-Strainers shall have Stainless Steel Reinforced (SR) threads. All Y-Strainers, sizes 1/2"- 2" shall be pressure rated to 150 psi, sizes 3"- 4" to 90 psi for water at 73° F, as manufactured by Spears Manufacturing Company. Features Spears Y-type sediment strainers are the perfect choice for in-line removal of suspended solids, sediment, dirt and debris. Convenient removable strainer basket allows quick cleaning with an assortment of screen mesh sizes to meet a variety of application needs. Spears Y-Strainers are produced from PVC Gray, PVC Clear for fluid visibility and CPVC Gray for higher temperatures. Available with socket, Stainless Steel Reinforced (SR) threads, or flanged end connectors in IPS sizes 1/2" - 4". •Provides In-line Protection of Process Equipment •PVC, CPVC or PVC Clear Construction •EPDM or genuine Viton®O-ring Seals •Removable Strainer Basket with O-ring Sealed Drain Plug Allows Quick-Flushing or Bleed-Off Valve Connection •Multiple Strainer Screen Options in PVC, CPVC, and Type 316 Stainless Steel (see Mesh Code table) •Optional Magnetic Drain Plug for Ferrous Metal Pickup •Suitable for Horizontal or Vertical Installation •Sizes 1/2"- 2" Pressure Rated to 150 psi @ 73°F Sizes 3"- 4" to 90 psi @ 73°F •Assemble with Silicon-Free, Water Soluble Lubricants Quick-View Y-Strainer Selection Chart Quick-Change Strainer Screen Assembly Optional Mesh Screens Available Optional Magnetic Plug Enter Mesh Code in part number blank as specified in table. (Contact Spears for additional strainer sizes). 1: For CPVC body & strainer screen unit, replace the letter “P” before the dash separator with the letter “C” and add the letter “C” to the part number (e.g., YS22C8-020C) 2: For stainless steel strainer screens, replace the letter “P” (or “C”) before the dash separator with the letter “S” (e.g., YS22S8-020; YS22S8-020C) 3: For PVC Clear Y-Strainer, add the letters "CL" to the part number (e.g., YS22P8-005CL) Note: End connections for PVC Clear threaded and flanged Y-strainers are PVC Gray components. Valve O-ring Pressure Size Material Socket SR Threaded Flanged Rating EPDM YS22P__-005 YS21P__-005SR YS23P__-005 Viton®YS32P__-005 YS31P__-005SR YS33P__-005 EPDM YS22P__-007 YS21P__-007SR YS23P__-007 Viton®YS32P__-007 YS31P__-007SR YS33P__-007 EPDM YS22P__-010 YS21P__-010SR YS23P__-010 Viton®YS32P__-010 YS31P__-010SR YS33P__-010 150 psi EPDM YS22P__-012 YS21P__-012SR YS23P__-012 Non-Shock Viton®YS32P__-012 YS31P__-012SR YS33P__-012 Water EPDM YS22P__-015 YS21P__-015SR YS23P__-015 @73° F Viton®YS32P__-015 YS31P__-015SR YS33P__-015 EPDM YS22P__-020 YS21P__-020SR YS23P__-020 Viton®YS32P__-020 YS31P__-020SR YS33P__-020 EPDM YS22P__-030 YS21P__-030SR YS23P__-030 90 psi Viton®YS32P__-030 YS31P__-030SR YS33P__-030 Non-Shock EPDM YS22P__-040 YS21P__-040SR YS23P__-040 Water Viton®YS32P__-040 YS31P__-040SR YS33P__-040 @73° F 4 1-1/4 1-1/2 2 3 PVC Material1,2,3 1/2 3/4 1 U.S. Standard Mesh Sieve No. Sieve Opening Size (in.) Part Number Mesh Code 8 0.094 8 12 0.062 12 20 0.033 20 30 0.024 30 Additional Stainless Steel screens available to 320 mesh, custom ordered. Mesh Codes for PVC, CPVC & SS 78 Y-STRAINERS Nominal Size PVC CPVC 1/2 4-7/8 3-1/16 2-1/2 1-5/8 3-5/8 5-1/16 .31 .33 3/4 5-15-16 3-11/16 3 2 4-3/8 5-13/16 .50 .53 1 7-1/16 4-7/16 3-5/8 2-1/4 5-3/16 7 .85 .90 1-1/4 8-3/8 5-5/16 4-1/4 2-13/16 6 7-15/16 1.21 1.28 1-1/2 9-3/8 6 4-7/8 3-3/16 6-15/16 8-13/16 1.66 1.76 2 12 7-5/8 6-3/16 3-1/2 8-1/8 10-1/8 2.96 3.10 3 15-5/16 9-11/16 7-5/8 5-1/8 11 14-1/4 5.34 5.64 4 19-13/16 12-1/2 9-7/8 6-9/16 14 14-3/8 9.97 10.45 A1 Threaded Approx. Wt. (Lbs.) A D E B C Dimension Reference (inches, ± 1/16) SR Threaded Y-Strainer Dimensions & Weights Nominal Size PVC CPVC 1/2 5-13/16 4-3/16 2-1/2 1-5/8 5-11/16 3-1/2 .82 .85 3/4 7-1/8 5 3-1/8 2 6-7/16 3-7/8 1.23 1.28 1 8-3/16 5-3/4 3-5/8 2-1/4 7-1/4 4-1/4 1.70 1.81 1-1/4 9-7/16 6-9/16 4-9/32 2-13/16 8-1/8 4-5/8 2.40 2.52 1-1/2 10-7/16 7-3/8 4-7/8 3-3/16 9-3/16 5 3.07 3.25 2 13-1/4 9-1/8 6-3/16 3-1/2 10-3/8 6 5.20 5.42 31 16-21/32 11-3/8 7-5/8 5-1/8 12-1/32 7-1/2 9.44 10.07 41 21-19/32 14-5/16 9-7/8 6-9/16 14-9/16 9-1/16 14.87 16.15 A1 Flanged Approx. Wt. (Lbs.) A D E B C Dimension Reference (inches, ± 1/16) Flanged Y-Strainer Dimensions & Weights A1 AD B E C 1: 3" & 4" flanged Y-strainer uses split flange ring Nominal Size PVC CPVC 1/2 5 3-1/16 2-9/16 1-5/8 1-9/16 3-3/8 .31 .33 3/45-3/43-11/163224.50.53 1 6-7/8 4-7/16 3-5/8 2-1/4 2-1/2 4-3/4 .85 .90 1-1/4 8-5/32 5-5/16 4-1/4 2-13/16 3-1/16 5-9/16 1.21 1.28 1-1/2 9-1/8 6 4-7/8 3-3/16 3-9/16 6-5/16 1.66 1.76 2 11-3/4 7-5/8 6-3/16 3-1/2 4-1/2 7-1/2 2.96 3.10 3 15 9-11/16 7-5/8 5-1/8 6-9/16 10-5/16 5.34 5.64 4 19-11/16 12-1/2 9-7/8 6-9/16 8-5/8 13-1/8 9.97 10.45 A1 Socket Approx. Wt. (Lbs.) A D E B C Dimension Reference (inches, ± 1/16) Socket Y-Strainer Dimensions & Weights A1 AD B E C Socket SR Threaded Flanged A1AD B C E 100 (38) 110 (43) 120 (49) 130 (54) 140 (60) 150 (66) 160 (71) 170 (77) 180 (82) 190 (88) 200 (93) 210 (99) PVC 150 (1.03) 135 (.93) 110 (.76) 75 (.52) 50 (.34) -0- (-0-) -0- (-0-) -0- (-0-) -0- (-0-) -0- (-0-) -0- (-0-) -0- (-0-) CPVC 150 (1.03) 140 (.97) 130 (.90) 120 (.83) 110 (.76) 100 (.70) 90 (.62) 80 (.55) 70 (.48) 60 (.41) 50 (.34) -0- (-0-) System Operating Strainer Pressure Rating psi (Mpa) 79 Temperature Pressure Rating 8 122030 1/2 5.5 5.4 5.3 5.2 3/4 8.2 7.8 7.5 7.2 1 14.3 13.9 13.6 13.3 1-1/4 33.6 32.9 29.4 25.4 1-1/2 43.8 41.6 33.0 32.1 2 50.6 50.0 49.6 48.8 3 75.2 74.6 74.0 73.4 4 169.5 169.0 168.8 168.0 Nominal Size Plastic Strainer MeshY-Strainer Size Tap Size (NPT) 1/2 1/4 - 18 3/4 1/4 - 18 1 3/8 - 18 1-1/4 1/2 - 14 1-1/2 1 - 11-1/2 2 1 - 11-1/2 3 1 - 11-1/2 4 1 - 11-1/2 Drain Plug Tap Size for Bleed-Off Valve Y-Strainer Cv Gallons per minute at 1 psi pressure drop. Plastic Strainers are perforated PVC or CPVC screens.Standard is mesh. Y-STRAINERS