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Home My WebLink AboutTab 2 - RF PumpsPage 1 ESTABROOK CORP ESTABROOK CORP. The Estabrook Corporation 700 West Bagley Road P.O. BOx 804 Berea, OH 44017 1-800-959-9161, X-202 1-800-959-2234 (fax) joy@estabrk.com July 14, 2010 Pall Advanced Separation Systems Client: PASS INQ NO: Bozeman, MT Proposal No: JFH10-03-29 03REV#1 Item No: RF Revision #1 Attn: Leonard Laroque MODEL:3196 MTi SIZE:4x6-10H QTY: 2 Operating conditions SERVICE RF Pump Rev#1 LIQUID Water Temp. 70.0 deg F, SP.GR 1.000, Viscosity 1.000 cp, rated / max. suction pressure 0.0 / 0.0 psi g CAPACITY Rated 992.0 gpm HEAD 70.0 (ft) Performance at 1780 RPM PUBLISHED EFFY 80.5% (CDS) RATED EFFY 79.5% with contract seal RATED POWER 22.1 hp (incl. Mech. seal drag 0.22). (Run out 24.6 hp) NPSHR 13.6 ft DISCH PRESSURE(R)31.7 psi g (39.4 psi g @ Shut off) based on 0.0 psi g rated suction pressure PERF. CURVE 4027-3 (Rotation CW viewed from coupling end) SHUT OFF HEAD 91.1 ft MIN. FLOW Continuous Stable: 375.6 gpm Hydraulic: 375.6 gpm Thermal: N/A PRICES in USD Pump Unit 15,220 Driver 2,400 Subtotal 2 Units 35,240 Boxing Testing 1,736 Freight Accessories Total 2 Units 36,976 Shipment: Ship 8 Weeks ARO Materials CONSTRUCTION Ductile iron with 316SS impeller CASING Ductile iron (max.casing pressure @ rated temp. 250.0 psi g) ST.BOX COVER Ductile iron IMPELLER 316SS - Open (9.6250 in rated, max=10.2500 in, min=8.0000 in) CASING GASKETS Aramid Fiber with EPDM Rubber IMPELLER O-RING Teflon SHAFT MATERIAL SAE 4140 SHAFT SLEEVE 316SS LUBRICATION Flood oil SEAL CHAMBER Taper bore plus with axial ribs GLAND 316SS Flush BEARINGS 6309 (Inboard) 3309 (Outboard) COUPLING T.B. Wood‘s - SC 8-S.F. 1.00 COUPLING GUARD Carbon steel BASEPLATE Feature fabricated steel to ANSI B73.1M 1991 D06715A P - 4302 (A-B) Proposal No: JFH10-03-29 03REV#1 Item No: RF Revision #1 MODEL: 3196 MTi 4x6-10H Page 2 Sealing Method MECHANICAL SEAL Chesterton S-10 1SCW (Carbon vs Silicon Carbide) - (Cartridge - Single) Casing connections Casing drain tapped Discharge gauge only Flanges 150# flat face Liquid end features Impeller balanced to ISO 1940 G6.3 Frame Connections Bearing frame drain Frame cooler access Oil fill connection Frame features Condition Monitor Ductile iron frame adapter Inpro VBXX-D Hybrid Bearing Isolators Premium Severe Duty Thrust Bearings Testing Non witnessed assembled pump hydrostatic test Non witnessed casing hydrostatic-test Non witnessed casing hydrostatic-test REPORT Non witnessed running performance test Miscellaneous 2 mechanical seals 316SS nameplate Painting Goulds Blue Epoxy intermediate (4.0 mils) - pump and baseplate Goulds Blue Epoxy primer (4.0 mils) - pump and baseplate Sandblast Pump and base (top of bedplate) SSPC-SP6 Warranty 5 Year Extended Warranty (All the components, manufactured by ITT Goulds pumps, in the liquid end and power end are covered). Optional Features: Coupling Guard 316SS (over Carbon steel)add 164 Aluminum (non sparking) (over Carbon steel)add 83 Frame features Shaft guard add 115 Trico watchdog glass bottle oiler add 121 Mechanical Seal Chesterton S-10 1SDW (Silicon Carbide vs Tungsten Carbide) (over Chesterton S-10 1SCW (Carbon vs Silicon Carbide))add 297 All above optional adders are per unit in (USD) Sicne you have selected to propose 3196s for the RF pumps: Section 11301-9, pages 9-11: 2.4.F&G: We have proposed epoxy primer and intermediate coat -- contractor to provide finish coat as noted in spec. 2.6.2: 3196 is proposed with standard steel coupling guard. Galvanized steel not available. We have noted cost adder for aluminum or 316SS. Model 3196 is also available with a SS shaft guard -- provided as optional adder. 2.6.3: Anchor bolts by others. 2.6.4: 3196 does not have lifitng lugs -- lift w/ sling per IOM 2.6.B.6: We have proposed 3196 with drip lip base w/ drain. Section 11301, page 30-31 motors: Disregard section 2-4, 6-8 since only section 5 (end suction applies). Since these will be constant speed (not operated with VFD), motors will be Cast iron with N/W routine test and suitable for operation @ 4950’ ASL. No space heaters or thermostats/RTDs. Section 11301, pages 12-19: D.9: Shafts too small for spilt seals. Have proposed Chesterton S10 cartridge mechanical seals. Base bid reflects carbon/silicon carbide/viton. Chesterton does not recommend SC vs SC -- we will offer SC vs TC as an option. D10: Impellers statically balanced. Not practical to dynamic balance. Adder for ISO G2.5 as an option. D10: Pumps will be hydrostatically tested and performance tested at 8 points from shutoff to runout. 5.f: No drip basin, brg isolators are hybrid SS/bronze INPRO VBXX-D, oil reservoir has capability of accepting a finned tube cooler but not provided since fluid not greater than 350F. sight glass provided, oiler as an option, no lip seals and breather -- INPRO laby seals (self-venting) no breather Proposal No: JFH10-03-29 03REV#1 Item No: RF Revision #1 MODEL: 3196 MTi 4x6-10H Page 3 Noise level Data Maximum predicted sound pressures level pump only in Decibels (db) Re 0.0002 microbars measured 3ft horizontally and 5ft from the floor per QCP 580 Noise Level 31.5 63 125 250 500 1k 2k 4k 8k A Pump 70.0 70.0 72.0 74.0 74.0 75.0 73.5 74.5 74.5 81.5 Driver : Electric motor Manufacturer : Baldor - Reliance FURNISHED BY Distributor MOUNTED BY Pump mfg RATING 25.0 hp (18.6 KW)ENCLOSURE TEFC Premium Efficiency PHASE/FREQ/VOLTS 3/60 Hz/230/460 SPEED 1800 RPM INSULATION/SF F/1.15 FRAME 284T Driver Features Cast iron construction N/W Routine motor test Suitable for 4950’ ASL (nameplate) Boxing BOXING Inland Weights and Measurements TOTAL NET UNIT WEIGHT / VOLUME 1,087.0 lb / 19.4 ft‡ TOTAL GROSS UNIT WEIGHT / GROSS VOLUME 1,246.0 lb / 31.8 ft‡ Comments Proposal No: JFH10-03-29 03REV#1 Item No: RF Revision #1 MODEL: 3196 MTi 4x6-10H Page 4 Program Version 1.32.0.5 Our offer does not include specific review and incorporation of any Statutory or Regulatory Requirements and the offer is limited to the requirements of the design specifications. Should any Statutory or Regulatory requirements need to be reviewed and incorporated then the Customer is responsible to identify those and provide copies for review and revision of our offer. Our quotation is offered in accordance with our comments and exceptions identified in our proposal. Click here to download the pump Bulletin Click here to learn more about the new PUMPSMART FLOW ECONOMY ESTIMATES FIXED SPEED 29.1 gpm/kW Expected range for typical operation 21.5 to 35.8 gpm/kW 49.6 gpm/kW Expected range for typical operation 43.4 to 52.7 gpm/kW Click Here To Learn More! Estimated Annual Savings 3,303 USD OUTLINE DRAWING Model 3196 MTi Size 4x6-10H Pump specification SUCT.FLANGE SIZE 6’’DRILLING ANSI 150#FACING FF FINISH SERRATED DISCH.FLANGE SIZE 4’’DRILLING ANSI 150#FACING FF FINISH SERRATED PUMP ROTATION ( LOOKING AT PUMP FROM MOTOR )CW TYPE OF LUBRICATION FLOOD OIL COOLED NO TYPE OF STUFFING BOX TAPER BORE PLUS WITH AXIAL RIBS COOLED NO TYPE OF SEALING MECHANICAL SEAL Weights and Measurements PUMP 336.0 lb MOTOR/CPLG 370.0/15.0 lb BASEPLATE 366.0 lb TOTAL 1,087.0 lb GR.VOLUME w/BOX 31.8 ft‡ GR.WEIGHT w/BOX 1,246.0 lb Motor specification MOTOR BY DISTRIBUTOR MOUNT BY PUMP MFG MFG.BALDOR - RELIANCE FRAME 284T POWER 25.0 hp RPM 1800 PHASE 3 FREQUENCY 60 HZ VOLTS 230/460 INSULATION F S.F.1.15 ENCLOSURE TEFC PREMIUM EFFICIENCY Notes and References - MTR DIMENSIONS ARE APPROXIMATE - INSTALL FOUNDATION BOLTS IN PIPE SLEEVES - ALLOW FROM 0.75 to 1.50in. FOR GROUTING. SEE INSTRUCTION BOOK FOR DETAILS. *Tolerance is +0 -0.5 - SUCTION FLANGE HAS 8-3/4-10 UNC TAPPED HOLES -FOUNDATION HOLES (CENTER) THROUGH DRIP PANHEIGHT APPROX.2.8inABOVE BOTTOM ** Foundation bolt grip thickness FOR PUMP TAPPED OPENINGS REFER TO DWG.: TJFH10-03-29 03REV#1 / RF Revision #1 Auxiliary specification COUPLING BY PUMP MFG CPLG TYPE T.B. WOOD‘S SC 8 CPL GUARD BY PUMP MFG.CPLG GUARD MATL CARBON STEEL BASEPLATE FEATURE FABRICATED STEEL TO ANSI B73.1M 1991 D06715A MECH.SEAL CHESTERTON S-10 1SCW (CARBON VS SILICON CARBIDE) FORM #ED0118 All dimensions are in inches. Drawing is not to scale Weights (lbs) are approximate Program Version 1.32.0.5 DRAWING IS FOR REFERENCE ONLY. NOT CERTIFIED FOR CONSTRUCTION UNLESS SIGNED. Customer: Pall Advanced Separation Systems Serial No: Customer P.O. No: Item No: RF Revision #1 Project No: Bozeman, MT End User: Bozeman, MT Service: RF Pump Rev#1 DRAWING NO JFH10-03-29 03REV#1/RF Revision #1 TAPPED OPENINGS Model 3196 MTi Size 4x6-10H TAPPED OPENINGS MODEL 3196 MTi 4x6-10H ANSI NO. A70 FURNISHED NO.SIZE QTY.PURPOSE YES/NO TB 1/2 1 CASING DRAIN YES TC 1/2 1 BY-PASS CONNECTION NO TD 3/8 1 DISCH. GAUGE CONNECTION YES TE 3/8 1 SUCTION GAUGE CONNECTION NO TF 1/2 1 BEARING FRAME DRAIN YES TL 1/2 2 FRAME COOLING CONNECTION NO FURNISHED NO.SIZE QTY.PURPOSE YES/NO TL1 ---2 FRAME COOLER ACCESS YES TN 1/4 4 GREASE FITTING NO TN2 1/4 2 OIL MIST INJECTION PORT NO TY 3/4 1 OIL FILL YES TS 1 2 SIGHT GLASS/OILER CONN.YES TBL 1/4 2 VIB./TEMP. CONNECTION YES FORM #ED0274/5 All dimensions are in inches. Drawing is not to scale Program Version 1.32.0.5 DRAWING IS FOR REFERENCE ONLY. NOT CERTIFIED FOR CONSTRUCTION UNLESS SIGNED. Customer: Pall Advanced Separation Systems Serial No: Customer P.O. No: Item No: RF Revision #1 Project No: Bozeman, MT End User: Bozeman, MT Service: RF Pump Rev#1 DRAWING NO JFH10-03-29 03REV#1/RF Revision #1 Model: 3196 Size: 4x6-10H Group: MTi 60Hz RPM: 1780 Stages: 1 Job/Inq.No. :Bozeman, MT Purchaser :Pall Advanced Separation Systems End User :Bozeman, MT Issued by :Joy Hutchinson Item/Equip.No. :RF Revision #1 Quotation No. :JFH10-03-29 03REV#1 Date :07/14/2010 Service : RF Pump Rev#1 Order No. :Certified By :Rev. :0 Operating Conditions Pump Performance Liquid:Water Published Efficiency:80.5 %Suction Specific Speed:8,817 gpm(US) ft Temp.:70.0 deg F Rated Pump Efficiency:79.5 %Min. Hydraulic Flow:375.6 gpm S.G./Visc.:1.000/1.000 cp Rated Total Power:22.1 hp Min. Thermal Flow:N/A Flow:992.0 gpm Non-Overloading Power:24.6 hp TDH:70.0 ft Imp. Dia. First 1 Stg(s):9.6250 in NPSHa:NPSHr:13.6 ft Solid size:Shut off Head:91.1 ft % Susp. Solids (by wtg): Vapor Press: Max. Solids Size:1.0000 in Notes:1. Power and efficiency Losses are not reflected on the curve below. 2. Elevated temperature effects on performance are not included. New Product Announcement ONBOARD INTELLIGENCE BECOMES STANDARD ON WORLD’S BEST-SELLING PROCESS PUMP On July 1, 2008 ITT Goulds Pumps proudly began production of the next generation ANSI pump - the 3196 i-FRAME TM. Marking an industry first, the new 3196 i-FRAME provides operations personnel, maintenance managers, and reliability engineers - the people responsible for monitoring and repairing rotating equipment - with early warning of trouble so that changes to the process or machine can be made before failure occurs. The 3196 i-FRAME’s patent-pending condition monitor is nested securely atop the power end to measure critical vibration and temperature readings. Variations in temperature or vibration that exceed preset parameters will activate the early warning system by displaying flashing red lights easily recognized during routine walk-arounds. The Goulds Model 3196 is already the best-selling process pump in the world and now we’ve made it even better. This increased reliability and condition monitoring intelligence gets to the heart of our most important customer requirement - reduced downtime and equipment Life Cycle Cost. In addition to the condition monitor built into the pump, this innovative new design incorporates many other standard features designed to increase reliability and the life of the pump. They include: Premium severe duty thrust bearings which increase fatigue life by 2 to 5 times that of standard bearings Dual stainless-steel, bronze-bearing isolators for improved corrosion resistance and contaminant exclusion An optimized sump design to improve heat transfer and collect and concentrate contaminants away from the bearings, resulting in longer bearing life So in addition to providing great additional value, buying the 3196 i-FRAME gives you peace of mind in knowing that you have an authentic Goulds pump, designed and manufactured to our quality standards to minimize Life Cycle Costs and maximize uptime. We’re so confident this is the most reliable and intelligent product on the market, we will back every 3196 i-FRAME pump with a 5-Year Warranty as standard. The Goulds 3196 pump continues to be recognized as a workhorse in chemical, oil and gas, petrochemical, pulp and paper, and other industrial processes, making it the most popular process pump in the world. It is available in 29 different sizes with a wide range of features for handling challenging applications.