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Home My WebLink AboutTab 1 - Feed PumpsPage 1 ESTABROOK CORP ESTABROOK CORP. The Estabrook Corporation 700 West Bagley Road P.O. BOx 804 Berea, OH 44017 1-800-959-9161, X-202 1-800-959-2234 (fax) joy@estabrk.com March 30, 2010 Pall Advanced Separation Systems Client: PASS INQ NO: Bozeman, MT Proposal No: JFH10-03-29 03 Item No: ITEM 001 Attn: Greg Tolbert MODEL:3408A 4A SIZE:10x12-12M QTY: 5 Operating conditions SERVICE Feed Pumps LIQUID Water Temp. 70.0 deg F, SP.GR 1.000, Viscosity 1.000 cp, rated / max. suction pressure 0.0 / 0.0 psi g CAPACITY Rated 4,357.0 gpm HEAD 110.0 (ft) Performance at 1660 RPM PUBLISHED EFFY 84.0% (CDS) RATED EFFY 84.0% RATED POWER 143.6 hp (Run out 145.7 hp NOL 146.2 hp) NPSHR 23.0 ft DISCH PRESSURE(R)47.7 psi g (67.2 psi g @ Shut off) Based on 0.0 psi g Suc.press PERF. CURVE A-7496-7 (Rotation CW viewed from coupling end) SHUT OFF HEAD 155.2 ft MIN. FLOW Continuous Stable: 1,639.5 gpm Hydraulic: 1,639.5 gpm Thermal: N/A PRICES in USD Pump Unit 17,173 Driver 8,473 Subtotal 5 Units 128,230 Boxing Testing 15,730 Freight Accessories Total 5 Units 143,960 Shipment: Ship 14 Weeks ARO Materials CONSTRUCTION Cast Iron-bronze fitted CASING Cast iron (max.casing.pres. @ rated temp. 175.0 psi g) CASING WEAR RING Bronze ST.BOX Cast iron IMPELLER Bronze - Enclosed (12.8000 in rated, max=12.8000 in, min=8.7000 in) IMPELLER WEAR RING Bronze SHAFT MATERIAL 416SS LUBRICATION Grease ball bearings BEARINGS 6309 (Inboard) 5308 (Outboard) COUPLING T.B. Wood`s - Standard-Sure Flex-S.F. 1.00 COUPLING GUARD Carbon steel BASEPLATE Channel steel 10 Sealing Method MECHANICAL SEAL John Crane 21 BF(50)1O(10)1 - (Conventional - Single) Flanges 125# flat face Greg: Since you have opted to propose Model 3408A pumps, please note the following exceptions to the specs provided: Section 11301, pages 9-11: 2.4.F: Goulds' standard paint system will be provided. No optional for epoxy paint is available. 2.6.A.2: Guards are carbon steel - not galvanized. 2.6.A.3: Anchor bolts by others. 2.6.B.6: Base is channel steel. No lipped base is available. We have noted adder for drip pan. Section 11301, pages 30-31: 2.7.14: Spec calls for thermostats or RTDs. We have proposed thermostats. Section 11301, page 12-19: D.9: Silicon carbide to Silicon carbide not available, Viton not available. Chesterton split seals not available. skipped section 2-6 & 8 since only horiz split case applies to the 3408A. 7.e: Impellers are statically balanced not dynamic balanced. Balance to G6.3, adder for G2.5 Proposal No: JFH10-03-29 03 Item No: ITEM 001 MODEL: 3408A 4A 10x12-12M Page 2 Liquid end features Impeller balanced to ISO 1940 G6.3 Testing Non witnessed assembled pump hydrostatic test Non witnessed running performance test Miscellaneous 316SS nameplate Set of bearings, o-rings/gaskets & 1 mech seal Optional Features: Liquid end features Impeller balanced to ISO 1940 G2.5 add 1,121 Baseplate Features Galvanized drip pan add 1,950 All above optional adders are per unit in (USD) Driver : Electric motor Manufacturer : Baldor - Reliance FURNISHED BY Distributor MOUNTED BY Pump mfg RATING 150.0 hp (111.9 KW)ENCLOSURE TEFC - Inverter Duty PHASE/FREQ/VOLTS 3/60 Hz/460 SPEED 1800 RPM INSULATION/SF F/1.15 FRAME 445T Driver Features Cast Iron construction Inverter Duty (10:1 Variable Torque) N/W Routine Motor Test Space Heaters (leads to aux CB) Suitable for operation @ 4950' ASL (nameplate) Thermostats (normally closed) leads to aux CB Boxing BOXING Inland Weights TOTAL NET UNIT WEIGHT 3,270.0 lb Comments 7.f: Shaft is 416SS 7.g: Pump proposed with bronze case and impeller wear rings - different materials. D.10: Impellers are balanced to ISO G6.3 standards. We have noted a price adder for balance to ISO G2.5. As for testing, a n/w assembled hydrostatic test is available. Testing at various speeds is not available. N/W performance test at rated point only with record of flow, head and efficiency only is available. Proposal No: JFH10-03-29 03 Item No: ITEM 001 MODEL: 3408A 4A 10x12-12M Page 3 Program Version 1.32.0.3 Our offer does not include specific review and incorporation of any Statutory or Regulatory Requirements and the offer is limited to the requirements of the design specifications. Should any Statutory or Regulatory requirements need to be reviewed and incorporated then the Customer is responsible to identify those and provide copies for review and revision of our offer. Our quotation is offered in accordance with our comments and exceptions identified in our proposal. Click here to download the pump Bulletin PUMPSMART FLOW ECONOMY ESTIMATES FIXED SPEED 31.8 gpm/kW Expected range for typical operation 24.9 to 38.7 gpm/kW 47.8 gpm/kW Expected range for typical operation 37.8 to 56.4 gpm/kW Click Here To Learn More! Estimated Annual Savings 19,851 USD OUTLINE DRAWING Model 3408A 4A Size 10x12-12M Pump specification SUCT.FLANGE SIZE 12''DRILLING ANSI 125#FACING FF FINISH DISCH.FLANGE SIZE 10''DRILLING ANSI 125#FACING FF FINISH PUMP ROTATION ( LOOKING AT PUMP FROM MOTOR )CW TYPE OF LUBRICATION GREASE BALL BEARINGS COOLED NO TYPE OF STUFFING BOX STANDARD COOLED NO TYPE OF SEALING MECHANICAL SEAL Weights and Measurements PUMP 1,110.0 lb MOTOR 1,650.0 lb BASEPLATE 510.0 lb TOTAL 3,270.0 lb GR.VOLUME w/BOX N/A GR.WEIGHT w/BOX N/A Motor specification MOTOR BY DISTRIBUTOR MOUNT BY PUMP MFG MFG.BALDOR - RELIANCE FRAME 445T POWER 150.0 hp RPM 1800 PHASE 3 FREQUENCY 60 HZ VOLTS 460 INSULATION F S.F.1.15 ENCLOSURE TEFC - INVERTER DUTY Notes and References - MTR DIMENSIONS ARE APPROXIMATE ** Foundation bolt grip thickness Auxiliary specification COUPLING BY PUMP MFG CPLG TYPE T.B. WOOD`S STANDARD-SURE FLEX CPL GUARD BY PUMP MFG.CPLG GUARD MATL CARBON STEEL BASEPLATE CHANNEL STEEL 10 MECH.SEAL JOHN CRANE 21 BF(50)1O(10)1 FORM # ED1231 All dimensions are in inches. Drawing is not to scale Weights (lbs) are approximate Program Version 1.32.0.3 DRAWING IS FOR REFERENCE ONLY. NOT CERTIFIED FOR CONSTRUCTION UNLESS SIGNED. Customer: Pall Advanced Separation Systems Serial No: Customer P.O. No: Item No: ITEM 001 Project No: Bozeman, MT End User: Bozeman, MT Service: Feed Pumps DRAWING NO JFH10-03-29 03/ITEM 001 Model: 3408A Size: 10x12-12M Group: 4A 60Hz RPM: 1660 Stages: 1 Job/Inq.No. : Bozeman, MT Purchaser : Pall Advanced Separation Systems End User : Bozeman, MT Issued by : Joy Hutchinson Rev. : 0 Item/Equip.No. : ITEM 001 Quotation No. : JFH10-03-29 03 Date : 03/30/2010 Service : Feed Pumps Order No. : Certified By : Operating Conditions Pump Performance Liquid: Water Published Efficiency: 84.0 % Suction Specific Speed: 10,703 gpm(US) ft Temp.: 70.0 deg F Rated Pump Efficiency: 84.0 % Min. Hydraulic Flow: 1,639.5 gpm S.G./Visc.: 1.000/1.000 cp Rated Total Power: 143.6 hp Min. Thermal Flow: N/A Flow: 4,357.0 gpm Non-Overloading Power: 146.2 hp TDH: 110.0 ft Imp. Dia. First 1 Stg(s): 12.8000 in NPSHa: NPSHr: 23.0 ft Solid size: Shut off Head: 155.2 ft % Susp. Solids (by wtg): Vapor Press: Max. Solids Size: 1.1200 in Notes:1. Elevated temperature effects on performance are not included. New Product Announcement ONBOARD INTELLIGENCE BECOMES STANDARD ON WORLD'S BEST-SELLING PROCESS PUMP On July 1, 2008 ITT Goulds Pumps proudly began production of the next generation ANSI pump - the 3196 i-FRAME TM . Marking an industry first, the new 3196 i-FRAME provides operations personnel, maintenance managers, and reliability engineers - the people responsible for monitoring and repairing rotating equipment - with early warning of trouble so that changes to the process or machine can be made before failure occurs. The 3196 i-FRAME's patent-pending condition monitor is nested securely atop the power end to measure critical vibration and temperature readings. Variations in temperature or vibration that exceed preset parameters will activate the early warning system by displaying flashing red lights easily recognized during routine walk-arounds. The Goulds Model 3196 is already the best-selling process pump in the world and now we've made it even better. This increased reliability and condition monitoring intelligence gets to the heart of our most important customer requirement - reduced downtime and equipment Life Cycle Cost. In addition to the condition monitor built into the pump, this innovative new design incorporates many other standard features designed to increase reliability and the life of the pump. They include: Premium severe duty thrust bearings which increase fatigue life by 2 to 5 times that of standard bearings Dual stainless-steel, bronze-bearing isolators for improved corrosion resistance and contaminant exclusion An optimized sump design to improve heat transfer and collect and concentrate contaminants away from the bearings, resulting in longer bearing life So in addition to providing great additional value, buying the 3196 i-FRAME gives you peace of mind in knowing that you have an authentic Goulds pump, designed and manufactured to our quality standards to minimize Life Cycle Costs and maximize uptime. We're so confident this is the most reliable and intelligent product on the market, we will back every 3196 i-FRAME pump with a 5-Year Warranty as standard. The Goulds 3196 pump continues to be recognized as a workhorse in chemical, oil and gas, petrochemical, pulp and paper, and other industrial processes, making it the most popular process pump in the world. It is available in 29 different sizes with a wide range of features for handling challenging applications.