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Home My WebLink AboutTab 6 - Spears Actuated Ball ValvePage 3 Choose from economical Electro Ball Valve packages, or one of Spears® Premium Actuation packages which can be fully customized to user speciﬁ cations with addition of custom feature and control accessories for Spears® True Union and Compact Ball Valves, Butterﬂ y Valves or Diaphragm Valves. Retroﬁ t actuation of existing Spears® valve installations is also available. Contact factory for additional information. Actuated Valve Packages Overview Basic Valve Illustration Valve Type Basic Valve Options Actuation Package Available BasicValveMaterial SizeRange(inch) SealMaterialOptions EndConnectorOptions Premium Electric Actuation Premium Pneumatic Actuation ElectroSeriesActuation True Union Ball Valves PVC 1/2 - 6 EPDM Viton® PTFE Socket Threaded Flanged XXX 1/2” - 2” CPVC 1/2 - 6 EPDMViton® PTFE SocketThreaded Flanged XXX 1/2” - 2” Compact Ball Valves PVC 1/2 - 2 EPDM Viton® Socket Threaded Flanged X CPVC 1/2 - 2 EPDM Viton® Socket Threaded Flanged X Butterﬂ y Valves PVC 1-1/2 - 12 Buna-N EPDM Viton® PTFE Flanged XX CPVC 1-1/2 - 12 Buna-NEPDMViton® PTFE Flanged XX PP 1-1/2 - 60 1 EPDMViton® PTFE Flanged XX Diaphragm Valves PVC 1/2 - 8 2 EPDMViton® PTFE Socket3 Threaded3 SpigotFlanged XX CPVC 1/2 - 8 2 EPDMViton® PTFE SocketThreaded SpigotFlanged XX PP 1/2 - 8 2 EPDM Viton® PTFE Threaded Flanged X X Notes: 1 - Butterﬂ y Valves sizes 30” - 60” produced to order. 2 - 2-1/2” to 8” Diaphragm Valves available in Flanged ends only. 3 - 1/2” - 2” Socket and threaded Diaphragm Valves are True Union style. Contact Spears® for Additional Custom Conﬁ gurations to User Speciﬁ cations Viton® is a registered trademark of DuPont Dow Elastomers. SPEARS® ACTUATED VALVE PACKAGE Page 5 Standard Pneumatic Actuator Features Premium Pneumatic TU Ball Valves Premium Pneumatic Butterﬂ y Valves Premium Pneumatic Diaphragm Valves Type Dual Piston, Rack & Pinion Dual Piston, Rack & Pinion Linear Piston Enclosure Material (ends/body)Epoxy Coated/Hard Anodized Aluminum Epoxy Coated/Hard Anodized Aluminum PES-Polyestersulphone Standard Operation Air-to-Air or Air-Spring Closed Air-to-Air or Air-Spring Closed Air-to-Air or Air-Spring Closed Standard Operating Pressure 80 psi 80 psi 40 - 140 psi Air Connection Size 1/4” 1/4” 1/8” - 1/4” Basic Manual Override Standard Standard (Option) Indicator Standard Standard Standard Options & Accessories Air-Spring Open Option Option Option 40 psi Operating Pressure Option Option Variable Range (Standard) 60 psi Operating Pressure Option Option Variable Range (Standard) Basic Manual Override (Standard) (Standard) Option Declutchable Manual Override Option Option -- Pneumatic Positioner Accessory Accessory Accessory Electro-Pneumatic Positioner Accessory Accessory Accessory Dome Positioner Indicator Accessory Accessory Accessory 3 & 4-Way Solenoid Valve Accessory Accessory Accessory Dual Power Solenoid Valve Accessory Accessory -- Limit Switches Accessory Accessory Accessory Output Signal Limit Switches Accessory Accessory -- Stainless Steel Pressure Gauge Set Accessory Accessory Accessory Stem Extension Accessory Accessory Accessory Contact Spears® for Additional Custom Conﬁ gurations to User Speciﬁ cations PNEUMATIC ACTUATOR FEATURES OVERVIEW Page 12 The Low proﬁ le, compact design of True Union 2000 Ball Valves provides maximum versatility with minimum space requirements. Fully serviceable valve cartridge also mates with Spears® Union 2000 Schedule 80 pipe unions. Both valves and unions utilize Buttress Thread union nuts for superior strength. All ball valves feature Spears® self adjusting Floating Seat design for extended service, and Spears® Safe-T-Shear® Stem with double O-ring stem seals for assurance of ﬂ uid containment in case of inadvertent valve damage. Available in chemical and corrosion resistant PVC or CPVC with socket, ﬂ ange or Spears® Patented Special Reinforced (SR) threads. Actuated package includes polypropylene valve mounting bracket for accurate valve/actuator alignment and support in any position. Premium pneumatic actuator is an Air-to-Air (Double Acting; optional Spring Return) featuring twin piston rack and pinion operation with adjustable stops, and permanent lubrication. Manual override is standard. Housing is hard anodized aluminum with epoxy coated aluminum end caps. Spears® True Union 2000 Ball Valve Premium Pneumatic Actuation Package True Union 2000 Ball Valve Speciﬁ cations Style Double union • 1/4 turn shut off • Blocked seal carrier • Double O-ring stem seals • Safe-T-Shear® Stem Material PVC or CPVC Size Range 1/2” - 6” Pressure Rating 1/2”- 2” = 235 psi @ 73° F 2-1/2”- 6” & all ﬂ anged valves = 150 psi @ 73° F Vacuum Service To 26 in-Hg Seats PTFE O-rings EPDM or genuine Viton® End Connector Socket, Thread, or Flange Certiﬁ cations NSF Certiﬁ ed for potable water use. Standard 2-Position Actuator Speciﬁ cations Type Dual piston • rack & pinion • adjustable stop Standard Operation Air-to-Air (double acting) Supply Pressure 80 psi Air Connection 1/4” Position Indicator Pointer-Standard Manual Override Standard Body Hard anodized aluminum End Caps Epoxy coated aluminum Custom Pneumatic Actuation Options & Accessories • Spring Return Operation (Fail Safe) • 60 psi or 40 psi Operating Pressure • Declutchable Manual Override • Pneumatic & Electro Pneumatic Positioners • 3 & 4 Way Solenoid Valve 12VDC, 24VDC, 115VAC, 230VAC NEMA 4/4x & 4/4x/7/9 rating • Dual Power Solenoids • Output Signal Limit Switches • Standard Limit Switches • Dome Position Indicator • Stainless Steel Gauge Sets • Customized ID Tags Sample Engineering Speciﬁ cation All ball valves shall be pneumatically actuated True Union 2000 type constructed from PVC Type I Cell Classiﬁ cation 12454 or CPVC Type IV Cell Classiﬁ cation 23447. All O-rings shall be EPDM or genuine Viton®. All valves shall have Safe-T-Shear® stem and double O-ring stem seals. All valve union nuts shall have Buttress threads. All seal carriers shall be Safe-T-Blocked®. All valve components shall be replaceable. All valves shall be Certiﬁ ed by NSF International for use in potable water service. All 1/2” through 2” valves shall be pressure rated at 235 psi and all 2-1/2” through 6” and all ﬂ anged valves shall be pressure rated at 150 psi for water at 73° F. Pneumatic Actuators shall be factory installed, dual piston, rack & pinion design with adjustable stops. Operation shall be Air-to-Air (double acting) for 80 psi supply pressure. All mounting fasteners shall be type 316 stainless steel. Actuator shall be equipped with [selected options list], as manufactured by Spears® Manufacturing Company. PNEUMATIC ACTUATED TRUE UNION BALL VALVES Page 13 TRUE UNION BALL VALVES - PNEUMATIC F A D C B H 3.155.12 .47 .16 R G M6 THREAD A B C D H F W V R P FIG.I FOR 1/2 TO 1-1/4- BALL VALVE FIG.II FOR 1-1/2 TO 6- BALL VALVE 1/2" TO 6"- INDUSTRIAL 2000BALL VALVE W/PNEUMATIC ACTUATOR S E S V P W X Y Z Z X Y J G J K K E N-NPT N-NPT M5 THREADS 1.180 NOMINAL SIZE AB C D E F G HJSOCKET THREAD AIR TO AIR AIR TO SPRING AIR TO AIR AIR TOSPRING 1/2 2.44 1.19 4.19 3.81 2.95 5.00 5.00 3.31 3.82 3.82 1.88 2.91 3/4 2.75 1.40 4.75 4.25 3.32 5.00 5.00 3.50 3.82 3.82 2.25 2.91 1 2.88 1.45 5.13 4.69 3.57 5.00 5.00 3.63 3.82 3.82 2.50 2.91 1-1/4 3.25 1.66 5.75 5.19 3.82 5.00 5.00 4.76 3.82 3.82 3.06 2.91 1-1/2 3.50 1.77 6.25 5.44 4.16 5.00 5.00 5.25 3.82 3.82 3.50 2.91 2 4.75 2.39 7.75 6.75 5.00 5.00 5.24 5.76 3.82 4.37 4.25 3.46 2-1/2 6.95 3.47 10.44 9.68 6.70 5.00 6.10 7.00 3.82 4.84 6.19 3.94 3 6.95 3.47 10.69 9.75 6.98 5.00 6.10 7.00 3.82 4.84 6.19 3.94 4 7.31 3.65 11.87 10.25 7.44 6.10 7.99 8.50 4.84 5.55 7.50 4.61 6 11.03 5.50 17.13 15.75 10.15 7.99 11.18 9.29 5.55 6.71 11.63 5.51 K NPRSV WX Y Z FIG.AIR TO AIR AIR TO SPRING AIR TO AIR AIR TO SPRING AIR TO AIR AIR TO SPRING 2.32 2.32 1/4 .79 .47 .94 .390 7.13 7.13 8.88 8.88 1.75 3.50 I 2.32 2.32 1/4 .79 .47 .94 .390 7.32 7.32 9.25 9.25 1.93 3.86 I 2.32 2.32 1/4 .79 .47 .94 .390 7.45 7.45 9.58 9.58 2.13 4.25 I 2.32 2.32 1/4 .79 .47 .94 .390 8.58 8.58 10.88 10.88 2.30 4.61 I 2.32 2.32 1/4 .79 .47 .94 .390 9.07 9.07 11.56 11.56 2.49 4.98 II 2.32 2.76 1/4 .79 .47 .94 .390 9.58 10.13 12.56 13.11 2.98 5.96 II 2.32 3.27 1/4 1.02 .55 .94 .390 10.82 11.84 14.57 15.59 3.75 7.50 II 2.32 3.27 1/4 1.02 .55 .94 .390 10.82 11.84 14.57 15.59 3.75 7.50 II 3.27 3.94 1/4 1.38 .79 .94 .550 13.34 14.05 17.92 18.63 4.58 9.15 II 3.94 4.72 1/4 1.97 1.10 .94 .790 14.84 16.00 20.66 21.82 5.82 11.25 II Standard Package Dimensional Information: Page 32 The basic options and accessories listed in this section represent many of the most commonly used for pneumatic actuation of Ball Valves and Butterﬂ y Valves (see next section for Pneumatic Diaphragm Valves). Contact Spears® for any desired accessories, options, functions, or special controls not listed. For differentiation, “Option” is used to identify a basic variation in the actuator while “Accessory” is used to identify an add-on function to the actuator. Both options and accessories are factory conﬁ gured to order on the actuation package. Standard Pneumatic Actuator Features Premium Pneumatic TU Ball Valves Premium Pneumatic Butterﬂ y Valves Spring Return (Fail Safe) Option Option 40 or 60 psi Operating Pressure Option Option Declutchable Manual Override 1/2” - 2” Option 2-1/2” - 6” Standard Standard Pneumatic Positioner Accessory Accessory Electro-Pneumatic Positioner Accessory Accessory Transmitter Accessory Accessory Dome Position Indicator Accessory Accessory Mechanical Limit Switches Accessory Accessory Output Signal Mechanical Limit Switches Accessory Accessory Output Signal Proximity Limit Switches Accessory Accessory 3 & 4-Way Solenoid Valve Accessory Accessory Dual Power 3 & 4-Way Solenoid Valve Accessory Accessory Stainless Steel 3-Gauge Set Accessory Accessory ID Tag - SS Accessory Accessory Overview of Basic Options & Accessories Available Contact Spears® for any desired accessories, options, functions, or special controls not listed in this guide. Spring Return (Fail Safe) (Air-to-Open or Air-to-Close) Option Available for all Premium Pneumatic actuated valves. An internal spring in the actuator is conﬁ gured to either open or close upon loss of air supply. Spring return can be speciﬁ ed as either Air-to-Open (fail-close) when spring return close is desired or Air-to-Close (fail-open) when spring return open is desired. Operating Pressure Option Available for Premium Pneumatic actuated True Union Ball Valves and Butterﬂ y Valves. Standard ball and butterﬂ y valve actuators require an 80 psi supply pressure. With this option, the actuator is conﬁ gured for lower supply pressures of either 40 psi or 60 psi (must specify). Spears® pneumatic actuated Diaphragm valves use a variable range of 40 psi to 100 psi and do not require this option. PNEUMATIC ACTUATOR OPTIONS & ACCESSORIES For Ball Valves & Butterﬂ y Valves B1 Appendix B - Premium Actuated Valve Part Number Selection (Optional) The section is provided for formulation of part numbers on custom actuated valve packages. A 3-step process is used to build custom actuated valve part numbers: Step 1 - Select the desired type, style, options and material of valve from appropriate Valve Selection Table. Specify nominal valve size from Size Code available. Step 2 -Select the desired actuator style options from the Actuator Selection Tables Step 3 -Select desired actuator accessories (if any) from the Accessories Selection Tables. IMPORTANT: Custom accessories are ordered under a separate part number from the actuated Valve Package. Accessory part numbers are ordered individually and factory assembled with selected Actuated Valve Package. If any accessories are being ordered, add the sufﬁ x, “- A “ to the end of the Actuated Valve Package part number. This sufﬁ x is added only if an Accessory(s) is being selected for add on to the initial Actuated Valve Package. ACTUATED VALVE PACKAGE PART NUMBER POSITIONS ACTUATOR ACCESSORY VALVE CODE CODE SIZE CODE DESIGNATION - A 1 - 2 - 3 - 4 - 5 6 - 7 - 8 - 9 10 - 11 - 12 Optional Control Number (not used on basic packages) Step 1: Valve & Size Code Selection Spears® actuated valve selection table include Ball Valves (Selection Table 1) Butterﬂ y Valves (Selection Table 2), Diaphragm Valves (Selection Table 3) and Gate Valves (Selection Table 3A). Use the table information to complete the Valve Code in the package part number. Table 1: BALL VALVES (Valve Type - End Connector - O-ring - Special Options - Material – Size Selection) VALVE CODE RESERVED FOR ACTUATOR SIZE CODE - 1 - 2 - 3 - 4 - 5 6 - 7 - 8 - 9 10 - 11 - 12 Material Size 1 = PVC 005 =1/2” Valve Type 2 = CPVC 007 = 3/4” 0 = Compact Ball 3 = PP (see note 1) 010 = 1” 1 = True Union Ball 4 = LXT PVC 012 = 1-1/4” 2 = TU 2000 Ind.Ball 015 = 1-1/2” Z = TU 2000 Std Ball Special Options 020 = 2” 3 = Utility (Special) 0 = None 025 = 2-1/2” S = Single Entry (Special) 1 = Lubricant Free (see note 2) 030 = 3” T= TU 2000 Ind Tandem 2 = Vented Ball 040 = 4” U = Hor 3-way L Tandem 060 = 6” V = Hor 3-way T Tandem O-ring W= Ver 3-way L Tandem 0 = Buna-N X= Ver 3-way 2L Tandem 1 = EPDM Y= Ver 3-way 3L Tandem 2 = Viton® R= Ver 3-way T Tandem 3 = PTFE Encapsulated A= Hor 3-way L-port 4 = Silicone B= Hor 3-Way T-port C= Ver 3-Way L-port End Connector D= Ver 3-Way 2L-port (see note 1) E= Ver 3-Way 3L-port 1 = Socket F= Ver 3-Way T-port 2 = Thread 3 = SR Thread 4 = Flanged 5 = BSP Thread 6 = DIN Plain 7 = JIS Plain 8 = Flange CL300 Drilling Notes: 1 - PP valves available in regular True Union style sizes 1/2” - 4” only, with threaded or SR threaded end connectors only. 1/2” - 2” PVC & CPVC True Union valves ordered as “spcket” come with both socket and regular threaded end connectors. 2-1/2” - 6” valves come with socket only. 2 - All Ball Valves are assembled with non-silicone lubricant. 3 - Tandem (Diverting) part number includes two valves operated from one actuator with one opening while the other closes. B 6 4 – Basic Manual Override is standard on Ball Valve sizes 1/2” – 3” with Declutchable Manual Override as an option. Declutchable Manual Override is standard on Ball Valve sizes 4” & larger and all Butterﬂ y Valves. Standard Gate Valve and Diaphragm Valve packages 1/2” – 1-1/2” have no override with Declutchable Manual Override as an option. Declutchable Manual Override standard on 2” & larger Diaphragm valves. Spring return not available on electri c Diaphragm valves. Actuator Only Part Numbers Individual Premium Electric actuators can be ordered for speciﬁ c Spears® valve types and sizes. Includes actuator and mounting hardware for speciﬁ ed valve type and size. To specify valve type for actuator only, enter the ﬁ rst digit valve type code followed by zeros (“0”) for remaining 4-digits of the valve code section of the part number plus the applicable 3-digit valve size code (see valve selection Tables 1, 2, or 3). Complete the actuator code selection as described in this section. See Step 3 for any desired actuator accessories. Example: A 115 VAC electric actuator only with NEMA 4 enclosure, basic manual override and 75% duty cycle for 2” standard True Union Ball Valve would have the following part number: 10000A112-020 Optional Control Numbers (custom use) – Electric Actuators Control numbers are assigned for special custom actuation only. Note: When control number is used on a package with accessories, the dash ( - ) is dropped before the “A” due to part number limitations. Appendix B - Premium Actuated Valve Part Number Selection B7 Table 5: PNEUMATIC ACTUATOR (Operation - Operating Pressure - Manual Override) ACTUATOR CODE Optional Control Number (not used on basic packages) 1 - 2 - 3 - 4 - 5 6 - 7 - 8 - 9 10 - 11 - 12 Reserved for Valve Reserved for Size Operation Mode Manual Override H = Air-to-Air N = Air-to Air, Extended Stops (see note 3) J = Air-to-Spring Close 0 = None K = Air-to Spring Open 1 = Basic Manual Override O = Air-to-Spring Close, Extended Stops 2 = Declutchable Manual Override P = Air-to Spring Open, Extended Stops W = 3-Way Ball Valve Actuator (see note 1) Operating (Supply) Pressure Special Options (see note 2) 1 = 80 psi 0 = None 2 = 60 psi 1 = Polyester Powder Coated 3 = 40 psi 2 = Stainless Steel Housing & Mounting 4 = 40-100 psi variable 3 = Autocatalyticly Nickel Infused (ANI) housing 5 = 140 psi (Diaphragm Valve only) 6 = 150 psi Notes: 1 – Bracket only part numbers do not allow any other options (must be Z000); available for Ball Valves only. 2 – Operating pressures (1-2-3) apply to Ball valve and Butterﬂ y valve actuators only. Variable pressure range (4) applies to Diaphragm valves only. 3 – Basic Manual Override is standard on all Ball Valves and Butterﬂ y Valves with Declutchable Manual Override as an option. Standard Gate Valve package has no override with Basic Manual Override or Declutchable Manual Override as an option. Standard Diaphragm Valve package has no override with Basic Manual Override only as an option on Air-to-Air and Air-to-Spring Closed only. Actuator Only Part Numbers Individual Premium Pneumatic actuators can be ordered for speciﬁ c Spears® valve types and sizes. Includes actuator and mounting hardware for speciﬁ ed valve type and size. To specify valve type for actuator only, enter the ﬁ rst digit valve type code followed by zeros (“0”) for remaining 4-digits of the valve code section of the part number plus the applicable 3-digit valve size code (see valve selection Tables 1, 2, or 3). Complete the actuator code selection as described in this section. See Step 3 for any desired actuator accessories. Example: An 80 psi, air-to-air pneumatic actuator only with declutchable manual override for 2” standard Butterﬂ y Valve would have the following part number: 40000H102-020 Optional Control Numbers (custom use) – Pneumatic Actuators Control numbers are assigned for special custom actuation only. Note: When control number is used on a package with accessories, the dash ( - ) is dropped before the “A” due to part number limitations. Appendix B - Premium Actuated Valve Part Number Selection