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HomeMy WebLinkAboutTab 4 - 79U ActuatorsFigure 79U Pneumatic Actuator Tyco reserves the right to change product design and specifications KVUDD-0007-EN-0012 without notice. Copyright © 2000 by Tyco International Ltd. Spring Return and Double Acting Pneumatic Quarter- Turn Actuators For Output Torques to 13,444 lb.in. Features and benefits •Compact rack and pinion design utilizes the whole piston area to develop output torque. • Pistons with integral rack drive reduce the number of dynamic seals, minimizing air leakage. • Double pistons nullify sideloads on the pinion shaft, minimizing bearing wear and extending life. • Internal air porting eliminates external tubing. • Hard anodized aluminum body with external electrostatic powder coating (ESPC) finish protects against corrosive environments. • Female output drive enables direct mounting of most Keystone valves, eliminating special adaptation connections and assuring correct alignment. • Bottom entry pinion shaft simplifies assembly and provides anti-blowout feature. • Anti-friction piston pads ensure no metal-to-metal contact, providing smooth operation. Ideal for modulating or on/off control applications. • Adjustable travel stops standard in both directions on sizes 065 through 091. • An extensive range of standard accessories are available for direct mounting. - Solenoid valves - Limit switchboxes - Positioners - Declutchable manual override gearbox - High visibility indicator General applications For remote control of any quarter-turn application; for example, ball, butterfly or rotary plug valves, dampers, etc. Total Flow Control Solutions Technical data Max. Supply Pressure : 150 psig Rated Supply Pressure : 120 psig Double Acting Torque : 13,444 lb.in. @ 120 psig Spring End Torque : 4,943 lb.in. @ 100 psig Temperature Range : -20°F to 210°F (-30°C to 100°C) Optional Temperature Ranges Available : -15°F to 300°F (-26°C to 150°C) -40°F to160°F (-40°C to 71°C) Figure 79U Pneumatic Actuator Tyco reserves the right to change product design and specifications 2 without notice. Copyright © 2000 by Tyco International Ltd. Materials of Construction Part Material US Material Standard UK Material Standard DIN Material Standard 1 Body Extruded aluminum ASTM B221 BS1474 6063 DIN 3.33206.51 (hard anodized & ESPC*) 2 End cap Die-cast aluminum ASTM B85 BS1490 DIN 1725 - 230 or 226 LM6 or LM24 (ESPC*) 3 Piston (003 only) Glass filled nylon 66 Piston (006-090) Die-cast aluminum (anodized) ASTM B85 BS1490 DIN 1725 - 230 or 226 LM6 or LM24 4 Pinion shaft Carbon steel (sealbond - N coated) ASTM A108 BS970 080M40 C40 5 Bearings Engineered polymer 6 O-rings Nitrile 7 Fasteners 304 stainless steel ASTM A193 BS970 Part 3 - 304/305 DIN 267 Part 3 8 Indicator ABS 9 Spring Spring steel (ESPC*) ASTM A401 BS5216 HS3 DIN 17223 Pti 10 Spring Cone Die-cast aluminum LM6 ASTM B85 BS1490 DIN 1725 11 Spring retaining bolt Steel (plated) * electrostatic powder coating 27 1 8 6 56543 9 7 68 2 5651011 13 4 Spring Return Pneumatic Quarter-Turn ActuatorDouble Acting Pneumatic Quarter-Turn Actuators Tyco reserves the right to change product design and specifications 3 without notice. Copyright © 2000 by Tyco International Ltd. Double Acting Actuator Operating Times (seconds) Actuator Size Stroke Time Total Time 003 .16 .24 006 .26 .37 012 .45 .64 024 .90 1.22 036 1.32 1.76 065/066 3.60 5.10 090/091 4.50 6.30 Spring Return Actuator Operating Times (seconds) Actuator Size Stroke Time Total Time Air Spring Air Spring 003S 0.30 0.35 0.40 0.42 006S 0.50 0.50 0.52 0.54 012S 0.63 0.68 1.00 1.10 024S 1.40 1.60 2.10 2.30 036S 2.10 2.20 2.60 2.90 065S/066S 3.60 4.50 4.80 5.80 090S/091S 8.70 5.20 9.50 6.30 Actuator Piston Displacement (in3) Actuator Size Open-Double Acting Close - Double Acting Air Stroke - Spring Return 003 11 8 006 21 14 012 38 28 024 79 56 036 119 83 065/066 215 161 090/091 292 204 Actuator Weight (lb.) Acuator Size Double Acting Spring Return 003 2.7 3.3 006 5.7 7.9 012 7.7 12.5 024 16.7 26.0 036 27.0 38.0 065/066 41.9 75.0 090/091 63.9 99.2 Figure 79U Pneumatic Actuator Notes 1.Operating times under no load for air pressures from 40 psig to 100 psig. (Times based on actual measurements.) 2.Total time is defined as time required from switching solenoid valve to completion of 90 degree stroke. 3.Stroke times can be increased or decreased dramatically by using speed controls, oversized pilot valves or quick-exhaust valves. 4.Air Consumption: Cubic inches shown in chart represent actual free air volume in either open or close direction. Air consumption will vary depending on supply pressure. To determine standard cubic feet per minute use the following formula: Double Acting SCFM = (Open + Close Vol. in3)(Supply Air psig + 14.7)(Cycles/Min)1728 14.7 Spring Return SCFM = (Air Stroke Vol. in3)(Supply Air psig +14.7)(Cycles/Min)14.7 Example: Calculate SCFM for size 036 double acting using 80 psig air supply and 5 cycles/minute. Double Acting SCFM = (119 + 83) (80 +14.7) (5) SCFM = 3.771728 14.7 5.All Double Acting Actuator operating times are based on using a standard Tyco 5/2 solenoid valve with nominal .7Cv. 6.All Spring Return Actuator operating times are based on using a standard Tyco 3/2 solenoid valve with nominal .4Cv. Figure 79U Pneumatic Actuator Tyco reserves the right to change product design and specifications 4 without notice. Copyright © 2000 by Tyco International Ltd. Size 003 A (DA) BA D1.39 BC E D BC E BA A (DA) D BC E BA A (DA) A (SR) BA D1.39 BC E D BC E BA A (SR) D BC E BA A (SR) Size 003S Sizes 006-036 Sizes 006S-036S Sizes 065-091 Sizes 065S-091S 1.38 Max. recommended 1.38 Max. recommended Travel stop Close Open Travel stop Close Open Figure 79U Pneumatic Actuator Tyco reserves the right to change product design and specifications 5 without notice. Copyright © 2000 by Tyco International Ltd. Actuator Dimensions (inches) Actuator Size A(SR) A(DA) B C D E 003 8.23 5.57 3.19 3.54 3.27 2.20 006 10.10 6.55 4.08 4.41 3.66 2.26 012 11.10 7.13 5.00 5.35 4.38 3.25 024 13.82 9.17 5.90 6.26 5.35 3.35 036 16.69 10.72 6.87 7.24 6.00 3.50 065/066 19.69 12.78 8.55 8.90 8.00 4.50 090/091 23.00 16.08 8.55 8.90 8.00 4.50 General Information A.A comprehensive range of adaptors are available to suit all Tyco valve stems. B.Actuators can be mounted parallel or perpendicular to valve flow. Accessory Drillings to Actuator Body (inches) Actuator Shaft Top Detail (inches) Size Shaft Bore 003 .814 Dia. x .855 x .189 Keyway (3/16 Sq. Key) 006/012 1.004 Dia. x 1.060 x .252 Keyway ( 1/4 x 3/16 Key) 024/036/065/066/090/091 1.128 Dia. x 1.250 x .252 Keyway ( 1/4 Sq. Key) Notes Each body has both types of accessory mounting pads. 1. Tyco standard mounting pad 2. NAMUR mounting pad 2.00 (1) .95 (2)1.26 (2)1.34 (1)AB 1.18 (2)3.15 (2) 3.68 (1)1.62 (1)3.68 (1) 5.12 (2)1.18 (2)1.62 (1)Port Hole Drillings air port ‘B’ - CLOSED air port ‘A’ - OPEN Mounting Dimensions (inches) - 79U Actuator Shaft Bore Keyway Size Key Mounting Patterns Size F G Width Size PCD Mounting Holes 003 0.814 Dia. 0.855 0.189 3/16 Sq. 1.75 4 x 1/4-20UNC x .38 Dp. 006/012 1.004 Dia. 1.060 0.252 1/4 x 3/16 3.25 4 x 3/8-16UNC x .56 Dp. 024/036 1.128 Dia. 1.250 0.252 1/4 Sq. 3.25 4 x 3/8-16UNC x .56 Dp. 5.00 4 x 1/2-13UNC x .63 Dp. 065 1.128 Dia. 1.250 0.252 1/4 Sq. 5.00 4 x 1/2-13UNC x .63 Dp. 066 1.380 Dia. 1.523 0.315 5/16 Sq. 5.00 4 x 1/2-13UNC x .63 Dp. 090 1.628 Dia. 1.808 0.378 3/8 Sq. 5.00 4 x 1/2-13UNC x .63 Dp. 6.50 4 x 3/4-10UNC x 1.00 Dp. 091 1.882 Dia. 2.058 0.504 1/2 x 3/8 5.00 4 x 1/2-13UNC x .63 Dp. 6.50 4 x 3/4-10UNC x 1.00 Dp. Sizes 065 to 091 1. On sizes 065 to 091, the total travel of 100 degrees allows for end-of-travel adjustment of 5 degrees over and 7 degrees under at both open and close positions. 2. Travel stop bolts (when present) must not be used for manual override. 45° F G Mounting pattern Top mounting drilling sizes 003 to 036 Top mounting drilling sizes 065 to 091 Air connections this side 1/4 NPT x .38 Dp. #10-32UNF x .28 Dp. 8-holes #10-32UNF x .28 Dp. 8-holes #10-32UNF x .28 Dp. 8-holes Tyco reserves the right to change product design and specifications 6 without notice. Copyright © 2000 by Tyco International Ltd. Figure 79U Pneumatic Actuator Output Torques (lb.in.) for Single Acting (spring return) Actuators Actuator Spring Spring Spring Air Supply in psig Size Rating(psig) End Start Air Torque 40 50 60 80 100 120 003S 40 62 Start 81 123 165 250 334 418 104 End 39 81 123 208 292 376 60 100 Start 127 212 296 380 162 End 65 150 234 318 80 137 Start 175 259 343 221 End 91 175 259 100 174 Start 222 306 279 End 117 201 006S 40 123 Start 151 232 312 474 635 796 200 End 74 155 235 397 558 719 60 197 Start 238 400 561 722 312 End 123 285 446 607 80 272 Start 325 486 647 425 End 172 333 494 100 346 Start 412 573 538 End 220 381 012S 40 245 Start 288 445 601 915 1228 1542 395 End 138 295 451 765 1078 1392 60 391 Start 455 769 1082 1396 616 End 230 544 857 1171 80 536 Start 624 937 1251 836 End 324 637 951 100 709 Start 764 1078 1058 End 415 729 024S 40 482 Start 583 896 1209 1835 2462 3088 783 End 282 595 908 1534 2161 2787 60 771 Start 920 1546 2173 2799 1221 End 470 1096 1723 2349 80 1059 Start 1258 1885 2511 1660 End 657 1284 1910 100 1347 Start 1597 2223 2098 End 846 1472 036S 40 718 Start 874 1342 1810 2746 3882 4618 1149 End 443 911 1379 2315 3251 4187 60 1149 Start 1379 2315 3251 4187 1794 End 734 1670 2606 3542 80 1579 Start 1885 2821 3757 2438 End 1026 1962 2898 100 2006 Start 2392 3328 3083 End 1317 2253 065S/066S 40 1395 Start 1681 2586 3491 5300 7109 8919 2896 End 813 1718 2623 4432 6241 8051 60 2226 Start 2660 4469 6278 8088 3530 End 1356 3165 4974 6784 80 3059 Start 3636 5445 7255 4578 End 2117 3926 5736 100 3892 Start 4612 6422 6064 End 2440 4250 090S/091S 40 1772 Start 2135 3284 4433 6731 9029 –– 2874 End 1033 2182 3331 5629 7927 –– 60 2827 Start 3378 5676 7974 –– 4484 End 1721 4019 6317 8615 80 3885 Start 4618 6916 9214 6093 End 2410 4708 7006 100 4943 Start 5858 8156 7703 End 3098 5396 Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Output Torques (lb.in.) for Double Acting (air-to-air) Actuators Actuator Size Air Supply in psig 40 50 60 80 100 120 003 156 198 240 325 409 493 006 298 379 459 621 782 943 012 580 737 893 1207 1520 1834 024 1159 1472 1785 2411 3038 3664 036 1732 2200 2668 3604 4540 5476 065/066 3347 4252 5157 6966 8775 10585 090/091 4252 5401 6550 8848 11146 13444 Figure 79U Pneumatic Actuator Standard Accessories - Available for All Sizes Tyco reserves the right to change product design and specifications 7 without notice. Copyright © 2000 by Tyco International Ltd. LP-Switch Model 792L 2-SPDT mechanical switches with top adjustable cams prewired to a terminal strip. Low profile, anodized aluminum housing with polyester coating. Enclosure rating: NEMA 4 & 4X. K-Switch Model 792K Adjustable K-Cam tripping system and BZ switch elements with self-rising terminal clamps or V3 switch elements with terminal strip. Threaded cover and housing of anodized aluminum with polyester coating. Reflective indicator for visual position indication up to 100 feet. Enclosure rating: UL Listed NEMA 4, 4X, 7 & 9 for Class I, Div. 1, Groups C & D and Class II, Div. 1, Groups E, F & G. A-Switch Model 792A Spacious enclosure readily accepts various switch types prewired to a terminal strip. Multi-purpose, anodized aluminum housing with polyester coating. Potentiometer, retransmission module or pneumatic valves are also available. Enclosure rating: FM Approved NEMA 4, 4X for use in Class I, Div. 1, Groups C & D hazardous locations. K-Block™ Model 792E Compact enclosure of engineered resin and potting for durability and corrosion resistance. Two inductive switches in a sealed enclosure provide an end-of- travel sensor impervious to moisture, with LED indication. NEMA 3, 4, 4X, 6, 12, 13 & IP67 protection rating. LP-Switch A-Switch K-Switch K-Block Figure 79U Pneumatic Actuator Tyco reserves the right to change product design and specifications 8 without notice. Copyright © 2000 by Tyco International Ltd. Also available 777 EPI-Torc Electric Actuator ValvBus™Plus Pneumatic and Electric Actuator Controls DeviceNet™ Networked Actuator Controller LONWORKS™ Networked Actuator Controller Actuator Sensor Interface (AS-i) •Permanently lubricated, completely self-locking, epicyclic gear train with minimum running gear components eliminates the need for motor brakes, declutch levers or latches to switch modes from manual to electric operation. •Enclosures available with F.M. or C.S.A. approval. •Thermal overload switch protects the motor. •Automatically engageable/disengageable handwheel permits manual operation with motor in fused condition and also allows simultaneous manual/electrical operation without adverse effect to actuator. •Hard anodized aluminum, epoxy-coated base and cover provides maximum corrosion protection. Technical Data Torque Range : From 300 lb. in. to 15,100 lb. in. Available Voltages : 120, 240 VAC, 1Ø, 50/60 Hz 208, 230, 460 VAC, 3Ø, 60 Hz 575 VAC, 3Ø, 60 Hz 380 VAC, 3Ø, 50 Hz 12 VDC, 24 VDC Request Publication Number: KVUDD-0001 The data presented in this bulletin is for general information only. Manufacturer is not responsible for acceptability of these products in relation to system requirements. Patents and Patents Pending in U.S. and foreign countries. All rights reserves. Printed in U.S.A. Tyco reserves the right to change product design and specifications without notice. © Copyright 2000. www.tycovalves.com