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HomeMy WebLinkAboutAward of bid to BN Builders, Inc Commission Memorandum REPORT TO: Honorable Mayor and City Commission FROM: James Goehrung, Facilities Director Debbie Arkell, Director of Public Services Chuck Winn, Assistant City Manager SUBJECT: Award of bid to BN Builders, Inc. for the construction of the City’s portion of the Lower Yards Vehicle Maintenance Shop (part of the Human Resource Development Council (HRDC) Bus Storage Joint Facility.) MEETING DATE: October 5, 2009 AGENDA ITEM TYPE: Action RECOMMENDATION: Authorize the City Manager to sign the award of bid to BN Builders, Inc. for the construction of the City’s portion of the Lower Yards Vehicle Maintenance Shop (part of the HRDC Bus Storage Joint Facility.) BACKGROUND: Bids were opened for this project on August 11, 2009, and ten bids were received. The award of bid was postponed until HRDC received formal verification of the federal funding for the HRDC side of the project. They have now received that verification. The Project: The project involves the construction of a joint facility for the city vehicle maintenance shop and the Streamline/HRDC bus storage facility on city owned land located at 1812 North Rouse Avenue. Final Site Plan and Subdivision for Lease or Rent have been approved. A 99-year lease agreement with HRDC has been approved by the Commission. The joint facility to be constructed is approximately 25,600 sq. ft. A Memorandum of Understanding is in place that relates to the construction, operations, and maintenance of the facility. The Project TOTAL 25,562 sq ft City Vehicle Maintenance Shop 10,112 sq. ft. HRDC Bus Barn 10,040 sq. ft. Wash Bay 1,270 sq. ft. Shared Areas 4,140 sq.ft. 163 The City’s Share: The City’s share of the BN Builders construction contract is estimated at $1,070,848. This includes four bid alternates that we recommend awarding. In addition, due to the prior use and excavation concerns on the site, we are recommending that a 12% project contingency be established, which will be managed by city staff. Since inception, the costs of construction have been allocated between the City and HRDC by the project architects. These estimated percentages are 52.5% to the City and 47.5% to HRDC. The architects continue to work with BN Builders to formalize the cost distribution, now that exact prices (labor and materials) are known. We expect that the cost allocation may change slightly before the construction contract is signed. We believe these amounts will be relatively small and intend to utilize our project contingency for any adjustments There are a number of owner supplied items and soft costs that are outside the BN Builders contract. See the attached “Budget Estimate – September 30, 2009.” Costs for the Remodel of Current City Shops and the Site Plan have been added to that budget estimate, see below. City’s Vehicle Maintenance Project Costs Base Bid $ 906,098 Alternates #1 - Bridge Crane $ 36,600 #2 - Exhaust System $ 7,900 #3 - Hydraulic lift $ 92,400 #5 - City Shops Skylights $ 12,200 Pre-construction Change Orders $ 15,650 City Share of BN Builders Construction Contract $ 1,070,848 Project Contingency - 12% $ 128,502 Miscellaneous Items $ 58,300 Soft Costs $ 181,458 Owner FF&E $ 22,363 Remodel of Current City Shop Site (separate contracts, later time-frame) $ 340,000 Site Plan COA without Deviations $ 1,167 Total Uses: $ 1,797,238 This brings the total estimated cost of the City’s share of the project to $1,797,238. The actual costs for the remodel of the area vacated by Vehicle Maintenance at the current City Shop site have not yet been determined. Once a move-in date is established, we will begin the design and bid of the repair/remodel. The budget allocates $340,000 for this purpose. Timeline: The construction project at the Lower Yards is expected to take between 9 and 12 months, and is planned to begin in mid-October. FISCAL EFFECTS: The proposed sources and uses of funds for the city’s share of the project are as follows: 164 Project Sources & Uses Source: Water Fund - Fill Station 330,000 Water Fund - From $1.5M CIP Approved Project 275,000 Wastewater Fund - From $1.5M CIP Approved Project 275,000 Stimulus Dollars - HB645 277,000 Insurance Proceeds Fund 186 - FEMA Tree Event 252,000 Water & Sewer Funds - 2 Vacant Water/Sewer Positions, 2 Years 202,765 Forestry Fund 44,600 Proceeds of Land Lease 140,873 Total Sources: $ 1,797,238 Use: City Share of Construction Contract 1,070,848 Project Contingency - 12% 128,502 Miscellaneous 58,300 Soft Costs 184,591 Owner FF&E 13,830 Remodel of Current City Shop Site (separate contracts, later time-frame) 340,000 Site Plan COA without Deviations 1,167 Total Uses: $ 1,797,238 When originally estimated in April 2009, we planned to spend $1,859,436 on our share of the project and did not include the bid alternates in our costs. We also had not negotiated a price for the land lease. As a result of the favorable construction bids and the inclusion of the land lease payment, we are able to award the bid alternates and reduce the contributions made by the Forestry, Water and Wastewater Funds; we fully anticipate not having to use $55,000 of the Forestry Fund contribution (originally at $100,000) and $75,000 each from the Water Fund and the Wastewater Fund (originally at $350,000 each.) ALTERNATIVES: As suggested by the City Commission. Attachments: Project Budget Estimate – September 28, 2009 Report compiled on: September 29, 2009 165 Project Item C.O.B. HRDC Total Project Construction Bid 52.50% 47.50% BN Builders $906,097.50 $819,802.50 $1,725,900.00 1 Alternates #1 - Bridge Crane $36,600.00 $36,600.00 #2 - Exhaust system $7,900.00 $7,900.00 #3 - Hydraulic Lift $92,400.00 $92,400.00 #4 - HRDC Radiant Slab $32,600.00 $32,600.00 #5 - City Shops Skylights $12,200.00 $12,200.00 Pre-Construction Change Orders 2 MEP Correction $7,150.00 $7,150.00 $14,300.00 Water/ Sewer lines $3,000.00 $3,000.00 $6,000.00 Vent Hood $5,000.00 $5,000.00 Additional wash bay int. paneling $500.00 $500.00 $1,000.00 Project Contingency @ 12% $128,501.70 $103,566.30 $232,068.00 3 Miscellaneous Water Fill Station $30,000.00 $30,000.00 4 Special Inspections $4,000.00 $4,000.00 $8,000.00 5 NW Energy Hookup $9,300.00 $9,300.00 $18,600.00 HRDC Land Lease $150,000.00 $150,000.00 City to install phone/ data $15,000.00 $15,000.00 Soft Costs Programming/ Master planning $45,235.00 $45,235.00 6 Architectural Fees $82,900.00 $102,500.00 $185,400.00 7 Design Reimbursibles $8,500.00 $4,390.00 $12,890.00 Civil Engineering $21,994.00 $21,994.00 $43,988.00 7 Impact Fees $19,299.45 $19,299.45 $38,598.90 8 Permitting Fees $2,950.43 $2,950.43 $5,900.85 Plan Review Fee $3,711.83 $3,711.83 $7,423.65 Owner supplied FF&E by owner by owner 9 Shops Bulk Fluid System $13,821.25 Totals $1,456,061.15 $1,284,764.50 $2,740,825.65 Notes: 1 2 3 4 5 6 7 8 9 FF&E includes furniture, fixtures and equipment not installed directly during construction (task lighting, desks, etc.) and supplied by owners. Bozeman Lower Yards/ HRDC Joint Project Budget Estimate- September 28th, 2009 Owner percentages are derived from previous cost estimates. This breakdown can be revised once the contractor has supplied their schedule of values, and costs have been more precisely broken out between owner areas. HRDC has included cost of Wash Bay construction in their budget. Architectural fees are designated by individual contracts between each owner and their architect, and include all structural, mechanical and electrical design. Civil engineering fees have been updated to more current estimates (reduced.) Impact fee estimates are as follows: Fire – $4,734.13; Street – classed as manufacturing - $16,896.04; Water – 1 inch due to wash bay, $8,964.84; Sewer – $8,003.89 = $38,598.90. Any buildings removed would have a 1:1 sq.ft. credit for fire. Need to compare uses for streets but there would be a credit on streets. Indicates omissions or changes to the drawings not accounted for during bidding, and estimated cost impact on project as a change order. Special inspections include building concrete and structural testing. Geotechnical inspections for sitework are included in project bid. Number of inspections and costs will be verified with Nishkian based on City input. Water fill installation is included in BN Builder's construction bid. City to supply water fill unit, currently $26,120 for unit, rounded to $30,000 for shipping and handling. Project contingency is higher than average due to extent of site work and unknowns on site. This fee is for preliminary design work done for a new city shops complex prior to inclusion of HRDC for a joint facility. Work was completed in August, 2008. 166 167 168 169