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HomeMy WebLinkAbout26 Cutsheet Roof PaversUltimate Assembly WATERPROOFING & OPEN JOINT PAVER ASSEMBLY FOR PLAZAS & ROOF DECKS The ® THE ULTIMATE ASSEMBLY® Assembly Components Monolithic Membrane 6125® - This membrane is the ideal base for The Ultimate Assembly. A fluid-applied, seamless, rubberized asphalt made of 100% solids, MM6125® bonds to the substrate with strength and durability that last. It has been protecting high profile structures across the globe for more than 50 years. Hydroflex® Protection Sheet - This heavy-duty fiberglass reinforced rubberized asphalt sheet helps to protect the membrane from construction traffic and topping materials, while also acting as a separation layer between the membrane and insulation. Hydrodrain® Drainage Medium - A durable prefabricated drainage panel composed of a high-density polyethylene core and filter fabric, Hydrodrain acts as an avenue for water to flow to substrate-level drains, thereby lessening unwanted moisture. (optional component) Dow STYROFOAM® Insulation - A CFC-free, closed cell, extruded polystyrene board with high compressive strength, STYROFOAM® is moisture resistant and able to retain its thermal value over the years. (optional component) Architectural Pavers - Hanover® pavers are hydraulically pressed and exhibit high compressive strength, low moisture absorption and exceptional quality where aesthetics cannot be sacrificed. Available in a wide array of colors and finishes – including crushed granite, limestone and blue stone – standard nominal sizes are 12", 18", 24", 30" and 36" square, with thicknesses of 2" to 2 3/4". Rectangular and custom sizes, colors and finishes are available. The Ultimate Assembly Accessories - Accessories help to create a finished assembly that is simple and reliable. Spacer tabs ensure joint uniformity, while facilitating expansion, drainage, and air circulation. Pedestals can telescope and can be used with other accessories to compensate for slope in the deck – so the paver surface is level. Site Amenities - RockCurb and wall panels are available to complement your project design. Contact Hydrotech for specific colors and finishes. Setting Bed vs. Open Joint The Ultimate Assembly is not intended for vehicular traffic. Hydrotech’s Ultimate Assembly® is the perfect solution for roof decks and plazas when optimal performance must be matched with superior aesthetics. Utilizing pavers manufactured by Hanover Architectural Products and installed in an open joint assembly, the Ultimate Assembly offers many advantages over other installation methods. The Ultimate Assembly begins at the substrate with Hydrotech’s premier waterproofing membrane, Monolithic Membrane 6125®, a fluid applied rubberized asphalt membrane with more than 50 years of proven performance. The assembly can include insulation, drainage, and other components so it can be tailored to meet a wide variety of jobsite conditions. The architectural pavers that complete the assembly offer high compressive strength, low moisture absorption, and are available in a wide variety of colors and textures. It is not uncommon to find pavers on plazas installed in a setting bed (asphaltic, concrete or sand). However, pavers installed in this method are susceptible to premature deterioration due to constant wetting and drying, as well as freeze thaw damage. Over time this can lead to heaving and displacement of the pavers and setting bed (see illustration below left). Pavers in a setting bed application must be sloped to move water to a drain, otherwise ponding water on the paver surface can occur. This ponded water can be a slip hazard especially in the winter when it turns to ice. There is a better way! Open Joint Assembly - The open joint paver assembly offers many advantages over a setting bed application. Pavers installed in this configuration can be set level on fixed height and adjustable pedestals, regardless of the slope at the membrane level below. This open joint configuration allows water to drain off the paver surface and quickly flow to concealed drains (see illustration below right), eliminating the issues typically seen with setting bed applications. Installation Ease - The installation of pavers on fixed height or adjustable pedestals to an established grade and leveled where a sloped deck exists is a simple, durable solution. Access to Substructure - Since the pavers are loose laid on fixed height or adjustable pedestals, access to drains or other components below is easy. Pavers can be simply lifted and reset in place when work is done, so maintenance and future alterations are easily accomplished. Architectural Pavers •Fixed height Pedestal or Tabs •STYROFOAM® •Hydroflex® •Monolithic Membrane 6125® •Surface Conditioner •Approved Substrate • Plazas and Promenades - A plaza finished with architectural pavers can greatly improve the look of a building exterior. As these areas often enclose occupied space or parking, watertightness is critical – which is why the Ultimate Assembly has been installed on thousands of plazas nationwide. Roofs and Terraces - Few roofing systems can match the integrity and beauty of The Ultimate Assembly. Since the layers above the MM6125® waterproofing act as a shield against UV rays and harsh weather, the building structure is well protected. With architectural pavers as the finished surface, the design process gains creative flexibility, while the structure benefits from a high performance overburden. Renovation - Replacing old plaza surfaces is a task no owner or developer looks forward to. So when the time does arrive, few care to risk a system with a short or inconsistent performance record. The Ultimate Assembly removes that element of mystery with our time tested MM6125 waterproofing, insulation and drainage (if needed), topped with exceptionally durable architectural pavers – and of course, it’s warranted by American Hydrotech, Inc. Thanks to the open joint configuration, maintenance of the entire assembly is remarkably simple. High Wind Applications - Based on the structures wind design requirements, pavers may be required at roof corners, the perimeter or over the entire roof surface. Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast can’t. However, in some cases a building’s wind design may require something more. Hanover developed the Guardian Paver System for these high wind conditions. The Guardian Paver System is made up of a unique 3 piece pedestal and a specially shaped paver that lock together, forming a monolithic open joint paver surface across the roof, for excellent high wind uplift resistance. Contact Hydrotech for additional information. SINGLE SOURCE WARRANTY Ultimate Assembly - Concrete Pavers Ultimate Assembly - Wood Tile* Wood Tile •Adjustable Pedestals and stone ballast •STYROFOAM® •Hydroflex® •Monolithic Membrane 6125® •Surface Conditioner •Approved Substrate • TYPICAL INSTALLATIONS Baptist East Hospital - Louisville, KY Rich Tree Open Kitchens - Skokie, IL *Please refer to Hydrotech’s Wood Tile Brochure for applicability, specific applications and conditions The Ultimate Assembly® warranty provides an owner with "peace of mind" knowing the membrane protecting their structure has 50 years of proven performance. We take responsibility for each and every component provided – so the burden of performance is on us. This is a warranty only Hydrotech can offer and peace of mind only Hydrotech can give. The warranty includes: • Watertightness of membrane • Thermal retention of the insulation • Wind uplift resistance • Performance of the pavers • Removal and replacement of overburden if a warranted repair to the membrane is needed Please contact Hydrotech for specific warranty terms and conditions. Hanover® pavers, as marketed by Hydrotech, are the perfect finish to the Ultimate Assembly®. With the highest compressive and flexural strength in the industry, along with an unmatched combination of colors and finishes, designers and owners can be confident in their choice of the Ultimate Assembly. The eight colors below represent the stable of standard colors available in all finishes. Standard nominal sizes are 12", 18", 24", 30" and 36" square. Rectangular and custom sizes, colors and finishes are also available. STANDARD FINISHES AND COLORS Quarry Red Tan Charcoal Brown Natural* Cream Red 15 Limestone Gray *Natural color Prest® Pavers have a tendency to vary in color within any given shipment. It may vary in shade from gray/buff to light gray, and even to a darker gray. This variance should be expected and considered normal for the Natural color Prest® Pavers. The blends shown below were all developed by Hanover to address a specific project requirement. Additional custom blending is available by special order when quantities permit. Hanover’s Tudor® finish is a specialized texture designed to reveal the aggregates naturally. It gives the surface a "granite-like" appearance which adds slip resistant qualities to the paver. Matrix #1025 Matrix #115 Matrix #1171*Antietam*Matrix #1428 Matrix #1151*Glacier White *Colors are available with a Heavy Tudor® finish only. CUSTOM COLORS - TUDOR FINISH Western Missouri Medical Center - Warrensburg, MO Matrix #1930 SEPTA Suburban Station - Philadelphia, PA The Ultimate Assembly is not intended for vehicular traffic. UNC Charlotte Football Stadium - Charlotte, NC Hanover® pavers installed on fixed-height or adjustable pedestals can convert sloped decks to dead level usable roof and plaza areas. This open joint assembly accommodates drainage by allowing water to flow beneath the pavers unobstructed to the drains. Architectural pavers are available in a number of standard sizes, colors and finishes. The Glacier White paver is the perfect choice in rooftop applications where a LEED™ compliant high SRI value may be desired (see page 7). Custom colors and finishes to meet your specific needs are also available. Assembly Benefits: • Free draining - no ponding water on paver surface • Level paver installation - doesn’t have to follow the slope of the structure • Easy access to roof/plaza components below (if needed) • Future flexibility - if roof or plaza design changes Assembly Features: • Multiple paver sizes are available, including oversized pavers • Many standard paver colors and finishes available • Custom colors available upon request • A high reflectance (SRI) paver, Hanover Glacier White is available • For high-wind situations the Guardian paver system is available • The typical weight of a 2' x 2' x 2" paver is 25 lbs./S.F. RockCurb Architectural Pavers (Glacier White Pavers available with high SRI values) Adjustable Pedestals STYROFOAM® Hydroflex® 30 Monolithic Membrane 6125® EV-FR Surface Conditioner Approved Substrate Standard Paver Colors (typic a l c o m p o n e n t s d e p i c t e d ) Custom Colors Also Available ULTIMATE ASSEMBLY First Citizens - Raleigh, NC RockCurb - Curved Section RockCurb - Straight Section Architectural Pavers Fixed-Height Pedestals Standard RockCurb Colors Battered Custom Colors Also Available ULTIMATE ASSEMBLY - ROCKCURB Resurrection Medical Center - Chicago, IL Bullnose Rounded RockCurb is also available in a limited number of height and radius sections as follows: • 12" high - 5, 10, 15, 20 and 30 foot external radius length • 18" high - 3, 6, 8, 10, 15, 20 and 30 foot external radius length • 18" high - 6, 15, 20 and 30 foot internal radius length External Radius Internal Radius RockCurbs can be used to divide landscaped areas from hardscaped areas on a roof or plaza. RockCurb is hydraulically pressed concrete with a minimum strength of 8,500 psf. It comes in the standard Tudor finish and eight standard colors, complementing the standard paver finish and color. The Tudor finish appears on the top and front sides only. The end face and back side is left unfinished. RockCurbs are available in a variety of configurations. Each piece is 6" thick, 36" long and comes in 8", 12" and 18" heights. The 18" RockCurb is available in battered edge only. The 8" is available with a slightly rounded edge only. Product Features: • 6" thick • 8", 12" and 18" height • 36" length • 15º battered, bull nose and rounded profiles available • Standard and custom colors available • Glacier White RockCurbs available with high SRI values. Penn State University - Millennium Science Center - State College, PA The Ultimate Assembly can accommodate almost any condition with an array of specialty products manufactured by Hanover®. • Ballast Pavers - Lightweight and Standard Walkway pavers are available in a natural color with a diamond finish. The Diamond paver finish is not recommended if aesthetics are important. Contact Hydrotech for sizes, thicknesses and weights. • Rectilinear Pavers - Available in three nominal sizes: 12" x 24", 12" x 36" and 24" x 48" with thicknesses ranging from 2"- 3" and a beveled edge. Produced with integral spacer lugs, they can be laid individually or combined with other Hanover Pavers. • Detectable Warning Pavers - Manufactured in accordance with the requirements set forth in the American’s Disabilities Act (ADA), Hanover’s Detectable Warning Paver is fabricated with a detectable texture applied to the surface of the paver. The Tudor finish is available for special order when quantities permit. • Pedestal Pavers are a unique alternative to the typical pedestal support system incorporating integral concrete feet on all four corners. A perfect solution when a ballast paver on a PMR Assembly is needed. • Drainage Pavers are available upon request. They can be manufactured with holes or slots depending on the project requirements. • Pool Edge Profile pavers are available in 4 edge styles. Each pool edge profile paver is 2" thick. By integrating standard pavers on pedestals with pool edge profiles, designers have the opportunity to create a space where individual units can easily be lifted for underground repairs while maintaining a consistent design for the pool area. THE ULTIMATE ASSEMBLY - SPECIAL PRODUCTS Color: Natural Finish: Diamond Pool Edge Profile C Ballast Pavers Rectilinear Pavers Detectable Warning Drainage Pavers (slots and holes) Pedestal Pavers Yellow Red Charcoal Duke University French Science Center - Durham, NC Pool Edge Profiles Profile A Profile DProfile B Profile C 3” Base & Top3” - 4 3/4”4” Base & Top4 3/4” - 7 3/4”3” Base, 4” Top &Coupler7 3/4” - 10” 4” Base, 4” Top & Coupler9” - 12” 4” Base, 4” Top & 2 Couplers12” - 16”* High-Tab®Pedestal5/8” 2 High-Tab®Pedestals1 1/4” 3 High-Tab®Pedestals1 7/8” 2” Base & Top2” - 3” THE ULTIMATE ASSEMBLY - ACCESSORIES The Ultimate Assembly can be installed using a variety of accessories. Joint spacers are available when fixed-height pedestals will not or cannot be used (i.e. due to height limitations). Plastic cruciform or “T” spacers are available to maintain a 1/8" joint between pavers. Spacers would typically be used in conjunction with 1/16" and/or 1/8” leveling shims to elevate pavers off the substrate from 1/16"-1/4". Hanover® flexible fixed-height pedestals are square, 1/4" thick EPDM rubber support pedestals with integral 1/8" joint spacer tabs. Flexible fixed-height pedestals can be used singly or combined with 1/16" and/or 1/8" leveling shims, made of the same flexible EPDM rubber, to elevate pavers off the substrate from 1/4"-5/8". Hanover® fixed-height and High-Tab® fixed-height pedestals are octagonal, 5/8" high support pedestals composed of high density polyethylene. Both types of pedestals have 1/8" integral joint spacer tabs with taller tabs on High-Tab® units. Fixed-height pedestals can be used singly, stacked together or combined with 1/16" and/or 1/8" leveling shims, made of flexible rubber, to elevate pavers off the substrate from 5/8"-2". The Hanover Elevator™ adjustable pedestal system consists of a series of threaded base and top pedestal units composed of high density polypropylene, which can be combined with a threaded Coupler also of high density polypropylene. The top pedestal units have integral 1/8" spacing tabs and inset rubber pads. The top pedestal units come with either 4 spacing tabs for typically "stacked bond" installations or 3 spacing tabs for "running bond" or otherwise offset joint installations. The Elevator adjustable pedestal system is designed for use with Hydrotech supplied Hanover Architectural Pavers to provide a loose-laid, open joint paver installation. Combinations of Elevator pedestals and Couplers can provide elevation of the pavers off the substrate from 2 to 16 inches, to provide adequate space for utilities to run beneath the paver surface or to make up for differences in height between the structural deck and the finished elevation. 1/16" thickness (black) 1/8" thickness(white) Flexible Rubber-like Leveling shims Hanover® EPDM Pedestal and Leveling ShimsHanover® Joint Spacers and Leveling Shims Hanover® High-Tab® Pedestal with Flexible Leveling Shims Jacksonville Library - Jacksonville, FL Photo Credit: Hanover Architectural Pavers University of Texas - MD Anderson Cancer Center - Houston, TX 3" Base2" Base 4" Base 3" Top2" Top 4" Top Coupler Please Note: All units are packaged separately. 50 pieces per box Stand alone use only Elevator® System Units High-Tab® Pedestal5/8" 2 High-Tab® Pedestal1 1/4" 3 High-Tab® Pedestal1 7/8" 2" Base & Top2"- 3"3" Base & Top3"- 4 3/4"4" Base & Top4 3/4"-7 3/4"3" Base, 4" Top &Coupler7 3/4"-10" 4" Base, 4" Top &Coupler9"-12" 4" Base, 4" Top &2 Coupler12"-16" 550 West Adams - Chicago, IL Durham Center – Durham, NC ULTIMATE ASSEMBLY - ACCESSORIES Architectural Paver Structure (3) Compensator® (3) (3) High-Tab® Pedestal (2)Compensator® (3) High-Tab® Pedestal (1) Hanover® Compensator®Elevator® on Compensators® The Hanover Compensator system consists of specially designed tapered discs made of high density plastic. Compensators allow the installation of a level paver surface over a sloped substrate. One Compensator can level a slope of 1/8 inch per foot. Two or more Compensators stacked together and aligned properly can level slopes from 5/32 inch to 1/2 inch per foot. Hanover Fixed Height and Elevator Pedestals must be placed on top of the final Compensator assembly. ULTIMATE ASSEMBLY - PAVER PRODUCT DATA Western Carolina University - School of Gerontology - Cullowhee, NC Southwest Area High School - Chicago, IL Prest® Paver Sizes 13/4" 113/16" 2" 2 1/4" 2 1/2" 2 3/4" 3" 4" 11 3/4" x 11 3/4"X X X X X X X 11 3/4" x 17 5/8"X X X X X X 11 7/8" x 11 7/8"X X X X X 11 15/16" x 11 15/16"X X X X X 14 7/8" x 14 7/8"X X X X X 15 7/8" x 15 7/8"X X X X X 17 5/8" x 17 5/8"X X X X X X X X 17 7/8" x 17 7/8"X X X X X 17 5/8" x 23 1/2"X X X X X X X 17 5/8" x 35 3/8"X X X X X 23 1/2" x 23 1/2"X X X X X X X X 23 7/8" x 23 7/8"X X X X X 23 1/2" x 29 1/2"X X X X X X 23 1/2" x 35 3/8"X X X X X X X 23 7/8" x 35 7/8"X X X X X 29 3/4" x 29 3/4"X X X X X 35 3/4" x 35 3/4"X X X 35 3/8" x 35 3/8"X X X 35 7/8" x 35 7/8"X = Standard Thickness (25 lbs/sf) = SlateFace Paver Thickness (22 lbs/sf) = Natural Diamond Roof Paver Thickness (23 lbs /sf) Miscellaneous Roof Paver Sizes Rectilinear Pavers 2" 2 1/4" 2 1/2" 2 3/4" 3" 11 3/4" x 23 1/2"X X X X X 11 3/4" x 35 3/8"X X X X X 11 3/4" x 47 1/8"X X X 23 1/2" x 47 1/8"X X X Guardian Pavers 17 5/8" x 35 3/8"X X X X X 23 1/2" x 23 1/2"X X X X X 23 1/2’ x 35 3/8" (with score line) X X X X X 29 3/4" x 29 3/4"X X X X X Woodland Pavers 23 7/8" x 23 7/8"X Pedestal® Paver: 22 lbs/sf 23 1/2" x 23 1/2"X Relative Strengths at 2" Thickness Compressive: 8,500 psi Absorption: less than 5% Density: 155 lbs./cu ft. Flexural: 1,100 psi = Natural Diamond Roof Paver Thickness (32 lbs /sf) Much has changed in our industry since I began my career over 40 years ago, but the values that underpin our success have not: integrity, quality, trust, accountability and relationships based on respect for each other. At American Hydrotech we have talented and energetic people who have a passion for their work and who are committed to providing value at a fair price. In the 1980s Hydrotech recognized a need in the marketplace for architects and designers to have an architectural finish quality paver and watertightness on a variety of deck configurations backed by a single-source warranty. The Ultimate Assembly® was developed to address this need and expand the intrinsic benefit of the usable space solutions. Our thanks to all of you who have supported us over this great journey. Our goal is to continue to serve our customers with creativity and consistency to generate growth across all channels. May we assist you on your next project? Please give us a call. David F. Spalding President UNITED STATES American Hydrotech Inc. 303 East Ohio Street, Chicago, Illinois 60611-3387 800.877.6125 312.337.4998 FAX 312.661.0731 CANADA Hydrotech Membrane Corporation 10,951 Parkway Blvd., Ville D’Anjou, Quebec H1J 1S1 800.361.8924 514.353.6000 FAX 514.354.6649 WORLDWIDE www.hydrotechusa.com Trump International Hotel - Chicago, IL Reverie on the Ashley – Charleston, SC The contents and methods described herein are the intellectual property of American Hydrotech, Inc.. The information is based on data and knowledge considered to be true and correct at the time of publication and is offered for the user’s consideration, investigation and verification. The information is subject to change without notice. The determination of suitability and fitness of the products and the application described herein for a particular purpose are the sole responsibility of the user. Please read all statements, recommendations and suggestions in conjunction with the conditions of sale which apply to all goods sold by American Hydrotech, Inc. for the United States and abroad, or Hydrotech Membrane corporation for Canada, including the express disclaimers by each company of the implied warranties of merchantability or fitness for a particular purpose. © 2015 AMERICAN HYDROTECH INC. 2015-BR-2-ULT-DY St. Regis Hotel - Park City, UT 10 Rittenhouse Square - Philadelphia, PA STYROFOAM is a registered trademark of The Dow Chemical Company The management system governing the manufacture of MM6125 is ISO 9001:2000 certified Cover Photo – Florida State University – Life Sciences Center – Tallahassee, FL 1 Texture is as important to the appearance of the installation as color and pattern. Hanover’s Ground Finish provides a smooth surface revealing the aggregates beneath. Custom color and aggregate blending is available when quantities permit. The SlateFace® Paver has been designed to reproduce the texture, color and appearance of natural slate. Stocked in Hanover’s BlueStone and Tennessee Flagstone colors, its irregular top surface was developed from actual sections of stone. The eight standard colors shown are available in a wide range of paver sizes and thicknesses. Custom color blending can be accommodated, as well as, custom aggregate blending. Hanover's Tudor® Finish is an architectural texture which gives the surface a granite-like appearance. It is a surface equally suited to urban and municipal projects. Super Black Matrix #1111 Matrix #1171 Matrix #1049 Matrix #1185 Matrix #1109 Matrix #1151 Matrix #1240 Quarry Red Charcoal Natural*Red 15 Tan Brown Cream Limestone Gray Matrix #1428 Matrix #1775 Matrix #2127*Matrix #1914BlueStone (#M2374*) Tennessee Flagstone (#M2343) Hanover® Pavers are also produced in a Tudor® #13 finish which gives a delicate sandstone texture. A few available colors are shown below. Other custom colors can be ordered when quantities permit. PLEASE NOTE: The color photos shown to the left are a representation of possible color blend and texture. The actual product may vary. Hanover’s blended colors consist of several shades and will include some solid and some blended pieces. *Natural color Prest® Pavers have a tendency to vary in color within any given shipment. It may vary in shade from gray/buff to light gray, and even to a darker gray. This variance should be expected and considered normal for the Natural color Prest® Pavers. PLEASE NOTE: For stability of color, sealing is recommended. Two types of sealers are suggested – Hanover® High Definition Sealer or Hanover® Natural Sealer. SLATEFACE® PREST® PAVER COLORS Prest® Paver Product Data | CUSTOM COLORS WITH GROUND FINISH CUSTOM COLORS WITH TUDOR® #13 FINISH Hanover® Prest® Paver Product Data | STANDARD COLORS WITH TUDOR® 2.15.22 5000 Hanover Road, Hanover, PA 17331 • 717.637.0500 • Fax 717.637.7145 • www.hanoverpavers.com PRODUCT DATA SHEET Hanover® Prest® Pavers for Roofs & Waterproofed Decks (continued) Page 2 of 2 Pedestal® Paver This patented paver incorporates the idea of an elevated paver drainage system with the use of an integral footed, concrete paver of the highest quality. An elevated clearance of 1/2” allows effective drainage. Actual Size: 23 1/2” x 23 1/2” x 2 1/4” Metric Size: 597mm x 597mm x 57mm Weight: 22 lbs/sf Color: Natural Finish: Tudor® Standard Colors: Limestone Gray, Quarry Red, Cream, Tan, Brown, Red 15, Charcoal, and Natural Custom color and aggregate blending is available on special order and when quantity ordered permits. RELATIVE STRENGTHS: (at 2” thickness) Compressive: 8,500 psi at 28 days Flexural: 1,100 psi Absorption: less than 5% Density: 155 lbs/cu. ft. Finish: Tudor® Weight: 25 lbs/sf The test results displayed are taken from samples of Hanover’s Prest® Pavers with a standard mix design. Hanover® Prest® Pavers, high density, hydraulically pressed concrete units, are manufactured to 1/8” tolerances and produced by subjecting the concrete mix to a minimum pressure of 1,000 pounds per square inch over the entire surface area. This results in a product with the density and strength of natural stone.