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HomeMy WebLinkAbout2009-04-LYMAN CREEK WATER SYSTEM IMPROVEMENTS PROJECT LYMAN CREEK WATER SYSTEM IMPROVEMENTS PROJECT City of Bozeman April 2009 Prepared for .v City of Bozeman P.O. Box 123 Bozeman, MT 59771 Prepared by yii:a:w��:titi'►°�=•• 11 MOI.ZMl ON-MA1I+;N1,',, 28 0 7 cchnulpgy RIN'd WCst-BUZCMUTI,MT 59718 406•587-0721 T":406-922.6702 MMI#;0417.056 CITY OF BOZEMAN LYMAN CREEK WATER SYSTEM TABLE OF CONTENTS 1.0 INTRODUCTION....................................................................... 210 GROUNDWATER SOURCE DE VIA .....................................11.1.............. 2 3.0 PIPING UPG RADE DESIGN...........................................I...,..,............. , 4.0 DISINFECTION SYSTEM.........................-.1........................... 5.0 FLOURIDATION SYSTEM..........."..'................................................................... 17 6.0 HOUSING ANDSAFFTY.................. ............... .................... 19 710 SUMMARY.............................. Supplemental Information A. I'miectSite Exhibit B. Design Calculations C. Component Informatioll D. Chennical Informatioll. Prepared by &MORRISON-MAIERLk,IN(, 2980'Fuchildogy 13PA Weil-1lnzcmam,MT5k)7 I 406-587-0721 - F'406-922-6702 MMI #; 0417,055 City of Bozeman Lyman Creek Water System MDEQ Design Report April 2009 1.0 Introduction The City of Bozeman utilizes water sources in the hyalite and Sourdough drainages along with a source; known as Lyman Creek for its potable water system. Lymann. Creek water is derived from a spring on the west face of the Bridger Mountain Lange Northeast of the City, Spring water is collected from the Lyman Creek drainage through a series of gravel beds and infiltrations piping which directs the water to a treatment and storage facility through a pipeline. The existing Lyman Creek water treatment facility (WTP) controls the amount of water flaw, meters flow, reduces pressure, houses equipment for the addition of sodium hypochlorite disinfection and hydrofluosilicic acid (fluoride) chemicals to the potable; water supply, and includes a water storage reservoir. Treatment buildings consist of all Inlet Control building and an Outlet Control Building with a 5 million gallon water storages reservoir between them. Water flows through the Inlet Control Building piping into the existing water storage reservoir. The reservoir holds treated water for distribution to City residents ,and discharges through the Outlet Control Building as demand wan-ants. In order to meet future City water demands and Tully develop the existing water right for the Lyman Creek source, water collection and treatment capacity will be increased. The spring source will undergo expansion to include; a new collection gallery which will capture additional water f-br use in the water system. Upgrades to the Lyman Creek W71' are proposed to increase .hydraulic capacity of tile, plant, improve the chemical injection treatment systems, and enhance overall opesrateal-conveNiencc. plant piping in the Irnlelt Control Building will be; increased in size to 12" where there is existing 8" in place. Increased sizing will apply to the pipe itself, valves, pressure reduction, flow control, and flow metering. 5odnu1ii hypochlonte disinfection upgrades will include new feed piping, 411jection assemblies, residual nneasureme:nt, and larger storage; tanks. Hydrofluosilicic acid (fluoride) chemical addition modifications will include New fe;cd piping, injection assemblies, and a larger storage tank. Both of the chemical treatnrnent systelai changes will facilitate increased hydraulic: capacity and improved operations. 1:3uildi.ng modifications will include heating and ventilation upgrades at the Inlest and Outlet Control Buildings. Work on the water storage reservoir will include the inatallatlon of equipment to more accurately MOVIROr the water level in the reservoir. The Lyman Creek WTP is owned and operated by: City of Bozeman r Water Trcalment Division P.O. Box 1230 Bozeman, M"C 59771 City of Boyenuln-Lynzan Creek WTP N.1()4 i 71055100CS\RcporislMI)FQ Submittak i'raitmenr Plant hlsi7rowmcnts doc The City of Bozeman is a First Class Municipality which provides public water and sewcr service to proper-ties within tine city limits. Planning for growth o.f the water ar>d scwcr infrastructure within the City of Bozeman is outlined in Facility Plan documents that are updated on regular intervals. Improvements to the Lyman Creek WTP represent implementation of goals set forth by the City to increase its water- supply and optimize operation of its facilities. The Lyman Creek WTP supplies water by gravity flow to the City system based on its ability to collect water from a spring source. The other water supplies fc>r the City provide for the remaining demands, Funding for the improvements to the WTP will come from the City capital improvements fund. Specific managerial, funding, and operations information is available from the City of Bozeman upon recluest. 2.0 Groundwater Source .Development Existing System Historically, Lyman Creek was diverted by the City of Bozeman at surface water diversions located approximately 0.22 and 1.5 miles downstream from the source of water. The source of water is groundwater, discharging from the Madison Li17estnne through large spring. The location of the spring is controlled by a fault that has displaced metamorphic rocks upward against the down.-gradient end of a block. of Madison Limestone that provides the source of grotl.ndwater storage released through the spring. The relatively impermeable trretamor-phic rocks block the down-gradient flow of groundwater through the Madison Lin estonc, causing the groundwater to pool in the limestone behind the darn of metamorphic rock. The groundwater level in the limestone rises above the elevation of the rnetarnorphic rock darn, spilling over the metamorphic rock to emerge through the rock rubble and alluvirinl in the bottom of Lyman Creek as a large spring starting a few hundred yards upstream from the darn of nietarnorpI:lic rock. The original surface water diversions were constructed approximately 0.22 and L5 miles downstream ,from the large spring and diverted water into the Lyman Crock Reservoir. The surface water diversion strLLcture and associated raw water transmission litre to the Lyman Creek Inlet Control Building could divert essentially all of the surface flow, excluding seasonally high flows in the spring and/or large storm runoffs. Specifically, the surface water diversion structure and pipeline used in the past could divert all of the City of Bournan's 2,680-gpTri water right when the now was available. In the early 1990s, in order to address treatment regulations stemming froin new surface water rules, the City began improvements to change the point of diversion to a subsurface collector system located at the source spring approximately 1.5 miles upstr."earn from the original surface water diversion location. Two subsurface collector boxes bounded by sheet piles were built into the alluvium and rock rubble to directly intercept and divert groundwater before it emerged through the spring zone_ When the groundwater diversion was put into operation, the water treatment plant facilities appeared to have capacity to treat flows equal to the 2,680-gpm water right on Lyman Creek on a seasonal basis. Subsequently, modifications ,made to the piping system in the Lynlan Creek inlet Control Building reduced the hydraulic O(Y of I3ozemun-r„YMAn Creek WIT 2- N'\(IA 17\0551DOC.`S1Repurts\Ml)f-'Q Siki-nitlakTreatment Plant Improvesytms,doc capacity of the plant to approximately 1,500 gpixi so that part of the groundwater flow that historically was collected is spilled through an overflow at the point of diversion_ Design Criteria Increasing the collection capacity of the spring diversion will include more efficiently using existing captured water and placing additional collection box infiltration facilities to capture additional water. The propose(] upper collector box is expected to fall tinder the same classification of groundwater not under the influence of surface water as are the existing spring boxes. However, it will be important that maintaining the current classification of the source writer be a priority in the further developincrit of the groundwater spring. The proposed upper collector box must be designed so it can be isolated froin the existing collection system. Testing for parameters under the GWT. D1.SW rules will be accomplished after construction of the new collector box and before putting the box into service_ There are a number of considerations that need to be taken into account it) design of a new collector box at the spring site. • It is recommended that the collector box constructed at the drainpipe site be excavated to bedrock, if practicable, so that it collects as much of the underflow till-ough the gravel aid rock rubble in the bottom of(lie bedrock channel as possible. • It is recoil"mended that the collector box be constructed as to not disturb the existing spring collection system, The disturbed area should be minimized as much as practical in order to avoid disturbance of all excessive amount ofwetland. An earthen daixi is suggested as a cutoff wall mechanisin rather than sheet pill; as was used in the construction of Spring No, 1, Evaluation and Cont arisen lnvc.wgati.on of the Lyman Creek Inlet Control Building and groundwater diversion systeni in the autumn of 2007 and the spring of 2008 identified the following sources of f ()w that are not raptured by the current diversion and which can be used to increase the diversions to the existing water right flow of 2,680 gpixx and increase the duration of that flow: I. Groundwater discharge spilled through the overflow pipe at the inlet to the main transiiiissiola pipe to the J.�yixjan Creek Inlet Control Building is uncaptured groundwater flow that can be used to increase flow to the Lyman Creek Inlet Control Building, 2• GToundwater discharging frorn a spring and a buried black RDPF pipe in the area between the upper and lower collectors for the existing groundwater diversion system is uncaptured groundwater that can be used to increase the flow to the Lyman Creek Inlet Control Building. C:fty of tiozenian-[.,yman erect(wfP N:104 1 7105 51I)OC;SIReports\Mi�]."',Q SUbmittah'Ficat iient PlaiFt improvenionts.doc. 3. An inflow of groundwater discharge into Lyman Creek 0.5 to 0.8 miles downstream from the existing groundwater collector system is uncaptured groundwater flow that probably represents flow that passes under the present diveirsion structures- The current operation fi)r flow control is to manually set a flow control valve based on visual observations of the overflow at the diversion rnanhole just downstream of the spring, This Method of operation spills groundwater back to the creek that was originally diverted by the groundwater collectors. The arnount of spilled groundwater varies seasonally as the spring flow changes. Based on observations during the study the low value for overflow is in the range of 40 gallons per minute. 'ri is value increases significantly during times of major changes in flow rates and when the total water coIlect:ed in the spring exceeds the water treatment plant capacity- Recominendation Expansion of the spring col.lectiori system includes a new upper collector at the black drainpipe site, a new overflow vault and pipe with it.nproved regulation and ineasurernent of bypass flow, and improved measurement of flow to the reservoir aRer corlpletion of improvements to the system. Capture of`water at the upper collector site could increase flow to the reservoir by 250 to 300 gpm. Capture of water bypassing the systelnn through the overflow could increase flow to the reservoir by a rnininiurn of 40 gpm and would Significantly increase the time that the City could divert its entire water right. While the amount of water that call be captured varies seasonally it appears that an additional 250 to 300 gallons per mir7ute is available for capture at the proposed upper collector site during most of the; year. The spring collector systern will be constructed in such a manner to not clisturb the e:xistirig collector and to Imintain a groundwater classification ol'the supply. Filial Design Plaris have been developed to install a new collection box and water conveyance pipeline downstreamn of the existing Upper Groundwater Collector. In order to provide the maximum possible water capture, the collection box will be constructed oil bedrock and have an impermeable structure at its downstreamn end. An 8-inch diameter well screen will be placed in washed rock to collect the groundwater, Much of the final construction of the collection box will be felcl determined upon excavation arid field confin-nation of available groundwater. new ew pipeline and collection box will connect to the existing water conveyance pipeline: in a new concrete vault located about 90 feet south of the existing overflow manhole; this connection point will become the now point of overflow. The new overflow vault will include all internal diversion/flow lneasorenient weir (Steel plate V-noicll wets), which will supply a new overflow pipe discharging to the Lyrnan Creek stream chai7rrel- Flow rate over the weir will be measured with a staff gage and a pressure transducer installed in the, vault. The pressure transducer will be set up to transtllit readings by cellular phone to tile; plant operator, thus allowing for periodic adjustments at the plant based on the indicated overflow rate. City or'Bozeman-Lyrn.M C`r ccr<W'r'P N7104 1 7105 5\DOC,S\Ruports\MDF,Q Sul.miliaNT'rearment Plant linproverrims,doe 3.0 Piping Upgrade Design The process piping and valves in the existing Inlet Control Building; consist of 8-inch and 12- inch diameter ductile iron piping. Tile raw water transmission line enters the building and flow is routed through a pressure reducing valve (PT V), a Mow control valve, and a magnetic flow meter. The flow Meter Is Currently not operating properly and the WTP operators are using a transit iinic meter installed on the outside of the process piping. The pressure of the raw water entering; the building is approximately 60 psi and is reduced to 10 to 20 psi by the P.RV. The automated plant control system is used to operate the flow control valve to maintain a constant flow rate based on a flow set point. From the flow meter, the pipe is routed into the radon stripping tower room. '['he piping configuration allows the tower to be bypassed, which is tlzc current operation. The bypass piping; and tower- piping aa•e joined in a pit where a 16-inch diameter pipe is routed underground to the reservoir. Portions of the existing pipi.rlg within the upper control building are 8" and were designed for a flow rate of 1,500 gallons per minute. The available water right For the Lyman Creek source is 2,680 gallons per minute which is the desired design flow rate. Increased water capacity through the Inlet Control Building at the Lyman Creek WTP is the primary reason for installing new 12" piping in place of existing 8" piplug. Existing 8" piping is limited to a sectio.rl contai.rlillg a pressure reduction valve, a flow control valve, butterfly valves, and flow metering. Ill addition to addressing; increased hydraulic capacity, the existilIg; flow ccfntrol valve; does not function optimally and the flow meter that was provided with the previous projects neccls to be replaced. There are a number of piping issues that are being addressed at the inlet Control Building including the following; items. • UPsizir•rg tyre flow control and ti°catment pipe train from 8" to 12" • Adding a new larger C.la-Val. pressuring reducing valve (PRV) Addi3i9 a new largo•Cla-Val flow control/ flow rnetei°ing valve * Lowering the treatment. plant pipe train elevation for easier maintenance • Adding bypass piping to allow safer chemical. injectiola point mainteriance • Reconfigure; ch.Qrnical injection points and sampling; points • Modify piping to provide adequate mixing of sodium hypochlorite • Relocating the chlorine residual rrieter to a point where mixing is achieved Intermit water illain piping will consist of ductile iron spools with ANSI 150 flange connections that carry a NSF 61 certification. Appurtenances such as valves and Meters will also carry the NSF 61 certification and are compatible with the flanged connections. Pressure ratings of the pipe are compatible with the design pressures that are expel:ienced at the project site. Water pressure upstream of the pressure reduction C'la-Val valve at the inlet control building is 60 psi and below the pressure reduction is 10-20 psi. Tile upgraded 12" piping configuration will carry the design flow rate of 2,680 gpm. Velocity ri7 the new 12" piping will be T6 feet per second, which is a .reasonable condition to allow the hydraulic capacity of 2,680 gpi-ri. Flow through the Cla-Val valves is limited to a manufacturer provided continuous flow range of300-6,400 gpm. City d Bozeman-I,yman Creeri 5- W04171055TOC 5liteim-tsWDV,Q Subrnitti l\Trcanlent Plant 1mprOvCn1ct1tA.(ti)(; The Outlet Control Building consists of 12-Inch process piping, a supplemental disitlfection point, flow and chlorine residual monitoring capabilities, and differential pressure monitoring of the reservoir level. A chlorine residual sampling pump is used to route the sample line back to the Inlet Control Building. The supplemental disinfection feed line and the residual sample line share a conduit between the two buildings. Piping in the Outlet Control Building will not be modified except for the addition of a new flowmeter and a future sampling point for pH. 3.0 Disinfection System Existittg_System The Lydian Creek WTP currently uses 12.5 percent: trade strength, bulk liquid sodium hypocblorite (hypo) for disinfection. The bulk solution is stored in a 500-gallon 11C7lyetllylene tank with secondary containment in the chemical storage room, which is adjacent to the process piping room in the Inlet Control, Building. The existing tank is filled by bulk deliveries of'llypo approximately every two weeks. The double doors of the: chemical storage rooter provide access for re.-filling of solution into tile tank. The .hypo tank is clearly labeled for identification and safety purposes. Two peristaltic type chemical feed pumps are used to feed hypo to multiple existing injection points_ Based oil record drawings by HKM Engineering in 2004 and inspection of the existing system, chemical feed pump No, l call inject hypo into the existing 8-inch diameter process piping just downstream of the flow control valve, and also into the radon lower outlet: piping following that treatmerit pl'ocess_ Chemical feed pump No. 2 is connected to inject supplerrlentary hypo into the 12-inch diameter piping in the Outlet Control Building following the storage reservoir. The existing primary hypo injection point is the 8-inch process piping using chemical feed purnp No. l.. This Injection point can only be used when the radon tower is not I'll Use, dire to the fact that the tower may strip Out soille of the chlorine in the water. Since; the radon tower is currently bypassed, the alternate 1111cctioil point downstrearn is not typically used. Tl.ic hypo feed rate (chlorine dosage) 1s controlled through the, automated plaint control system by pacing with the rare water inlet flow rate. The initial chlorine dose is set at approximately 1.1 to 1.3 slag/L. An existing chlorine residual sampling location is provided in the process piping roods immediately downstrea n of the flow meter. According to the WTP superintendent, lbe desired chlorine; residual leaving the reservoir is approximately 1..1, mg/L as collected at the residual SWIlpIltlg location ill the Outlet Control Building, downstream of the storage reservoir. Dire to the long dctMd011 time (as 10n9 as one week) between the ttalle chlorine is injected into the raw water and the time chlorine residual is measured in the Outlet Control Building, direct chlorine residual pacing is not feasible. As a response to a low residual measurement, they feed rate into the raw water can be increased by the opelG,Aor and the supplemental injection point in the Outlot Control Building with a feed front pump No. 2 allows for additional chemical addition. City of Buzeman-i ymnn Creek WTP -G N;104171()>51t)OC,`S1Reports5 iML)f.CQ SUN-nivah"I've4tmcnt plant improvemetts.cioc Currently, the WTP obtains belt` hypo deliveries once approximately every two weeks to top off the storage tank, The City provided delivery data ;from April to Decernb(:r 2007 that indicates bulk hypo deliveries totaled 3,757 gallons. Over' this time span, the hypo delivered was consumed for disinfection. ''he W"T'P control system also calculates hypo constim,ption and chloride close Lmng the hypo tank level measurements, the diameter of the 500-gallon tank., and the chemical characteristics of bulk hypo. This is reported in the systern data a5 pounds per day of chlorine added and also as the chloride concentration dose, As another check of hypo consurllptioll an(i chlorine dose, the City's data were compared to values calculated by Morrison-M.aierle, hic. using a similar method as compared to the WTP control system. This approach was utilized as another check on the actual hypo volume consurned and the actual chlorine dose delivered to the raw water. This analysis is summarized in Table: 1-1 for average daily conditions and 'fable 1-2 for maximum day conditions. "Fable 14 Lyman Creek WTP 2007 Average fl( )0 Consumption and ClIlorine Dose Average Flow Average Hypo Average Cl7' lscd f'Avera�e C),Dow Data Source _.....-- .,.. . (gpc1)I Used (61rcl) (PPd)' (niglx.,) .,..-.— April 10, 2007 to Deeember 1.4, 2007 Bulk 1j po Delivery - 1.15 WTP Control System Calculations 1,642,000 15.$ 1.14 Inc.Mardson-Maierle, _..,.:_. Calculations' 15.4 1 6.1 I.€7 A11 a.,,._ f 20074 "...----- WTP Control Systein ---'""--- Calcu€atiorrs - 14.2 1.16 � ,..- 1,464,000 Moll ison-Malai.r.€,,Inc. C:'alculations' 13,9 14,5 ).1 Avenge 310w Culculat<d fi'Un'i daily cOtlu-Ul syslcn'1 rhi.rmlilriilg 7. Uses hypo Ievel in lank fiotlr conu'o]syst(:nr,diameter of tarlk,iuld hype ChllYlCleri�tli's 3. Asu1111c5 1 n.5'%a hY17c?lftide Nircnglh Itid splirSix)illalcly I j7lltrllil of active chlorine per'gallon of hypo. r)Lt8 frQ111 1'e1n'u31-y 1,2007 thl'ough I ccerlibc1' 19,2007(JaIlu.Iry 2007 data exuded due in lit11iled plan[pi)4ralion). From Table 1-1, the calculations from the bulk hypo delivered to the WTP match very closely with the values calculated from the control system data- "T'he hypo usage from all of 2007 is slightly lower than that from, April to December 2007 due to lower flows in February and March. Overall, the data suggests that the average daily hypo consumption ill 2007 was between 14 and 15 gallons per day resulting in a calculated chlorine dose of approximately L2 rng/1— For 2007, the average chlorine residual measured at (lie Outlet Coati-al Building was 1,13 nig/L StrggeStrrjg that there is very little chloride demand ill the raw water, Annual hypo consumption was estimated to be 4,442 gallons from February through Decernber 2007 costing the City nearly $25,000 at a cost of $5.51 per gallon. The average daily flow of 1,642,000 gpd results in a continuous flowrate of 1,140 gpm over 24-hours, City of Bozeman-1_.ymmn Creek W'FP _7 N M4171U5511)OC'slkeportslMC)EQ SubmittaI\Trcattrlent Plain ImproveincntsAm-. The data. in '.fable 1-2 provides an estimate of illaximum day hypo consuillption during 2007. The 177aximum day hypo consumed based oil the bulk delivery records is slightly less than that calculated through the control system data. This is due to the bulk delivery nlaxilT um day value being an average taken over approximately two weeps. Therefore, this better represents a maximum week value. More accurate maximum day coilstamptiotr is based on the system data. Por 2007, the maxinlum day Hypo consumption was approximately 26 gallons per day and the calculated maximum chlorine dose was 2.1.0 talg/T_.. The triaxitltunl chloride residual at the Cutlet Control Building was 1.76 nag/L. The maximum daily flow of 2,530,560 gpd results in a continuous flowrate of 1,757 gptll over 24-hours (Tune 29-30, 2007). This is more than the maxidlum design capacity of 1,500 gpni. Tl'le flow set point for this 24-hour period was 1,500 gpan according to the WTP control systern data. Although the design flow rate is 1,500 gpin, on a tiial basis in 2007, the system was manually ruts as high as 1,900 gpil.l, Table 1-2 Lyman Creek 'WTI' _ 2007 Maximilim I)ay I10 C,onsurn )tion and Chlorine Dose M:ax Day Flow Max I)ay nypo Max]flay Clz [JSed Max Day('iz I)osc Data Source .- . �gPd) Used (gPd) � d ' - - --.,.. (rngl1.) Ip April 10,2007 to Ueccjtjlt'er 14, 2007 l...lypci r)elivcry 23,0rds 22,1 ................ WIT Control System C;alcuk itions _ .. 2,530,560 27.3 2.03 Morrison-maierle. Inc. -"°— --- -- —_. C:'alctrlatiot�s' 26.5 27.6 2.10 All of 2007'System,W"IT Control --- Calculations 27, t.{13 —. 560 IM cat°rlson-M�tierle trio. __..._ C;alcldations2 26.5 27.6 2.10 .L-)'I. blow calculated from daily Control - 2. i.lscs Hypo level ill lank from cnntrcal syslcrn,diamCter of NWk,;ind hypo charaCteris i 3. Cq Assumes 1 2.5Nji hypo irade stmnO)lh and fkppruxiitralely 1 PJluxl ql;}i;tive chlorine pCr gallon(ifliyp0. 4 Data from Felsruary 1,2007 thl'OUgh i;}e C€nlhnr l9,2007(lanuary 2007 data excluded flue to limited 1s17n1 crper�IlUrl). 5. 2.87 gailox}5 used between 8/1/0'J and 8/14/07 Design Criteria As previously mentioned in this report, the City desires to increase the capacity of the WTf' from 1,500 gpm tllaxirnum flow to 2,680 gpin. Based on dlscusslolls with the W'l p superintendent, the upgraded WTP will be operated in a similar fashion as the cull-ent operation. Therefore, the design c6ter..ia will be based oil the following: * 24/7 operation, year round • Maximuan flow capacity set point of 2,680 gpin of 3,86 mgd (sumiller) City O'13ozerrian-Lyman (_reelt w'r1p -8- N;104 1 710 5 51L)OCS1Repc}rtslMDEQ Ski I.Ir}litt3l�TrC3trllcnt Plant lmprouemcnmd. )c e Seawnal. .flow set points proportioned fr•orn nlaximuln flow set point (limited to captured flow from the springy; box) r Average chlorine dose of 1.2 mg/L • Maximum chlorine dose of 2.0 mg/L Tile ultimate design capacity will be based on lire maxirriurll flow of 2,680 gpill over a 24- hour period of plant operation. However, annual operation and maintenance costs used in comparing disinfection alternatives will use the proportioned seasonal flow set points. Using the daily flow set points provided From the corltr-ol system from 2005 to 2007, an annual average: and illaximum day Mow through the plant were calculated. Table 1-3 presents the design criteria summary. Note that the actual 2007 maximum daily flow fioilr the WTP was 2.53 rrrgd f'rolil Table 1-2. This value is greater than the current design capacity of 2,16 rngd (1,500 gpm), For the proposed WTP improvements, the City's maximum water right flow of 2,680 gpin will require the use of 3,86 mgd shown in Table l-3 for design purpose Table 1-3 I,yrrnan Creek WI'P Irrr rovements — Desi n Criteria Existing 'WIT Increased WTP Parameter it � C"apacity(nigd)z :� licit (tn�c#)„--- -...--.....—...,—_,...,—._.. age blow __ 2 G�)ay blow _— ...2.1G-- _-- `,b6 an typictrl c3ni►y tlow.c3{.feiintrn?,QUti ui?(JOy("ity duirtioncd(tit\v based on IncrcaSit in im Iii�w cap pity(7,(iNQ gprn Evaluation anri CUm �xriscrri 1.11 an ef(611 to nptirnize the lL.,ynlarl Creel( WTP disinf"ectiori system, alternatives have been considered ino;luding ail upgraded hypo system "rind all on-site generation systerll. I'he altt=:mative method has been evaluated against an upgraded bulk hypo systerll to meet the new design criteria. This section discusses the details of both systems. Improved chemical 1rliectroll, rlMing, chlOrl,ne residual rnonito.ring and pacing are common cornpollents to both syst.enls and are lncorpmIted into the WTP improvenjo,,11ts. Upgraded Bulk Hypo Disinfection System Ali upgraded bulls hypo disinfection systerrr would consist of the sallle primary components as the existing system. This includes scheduled delivery of bulk llypo, chernical storage and containment, chemical rrieteriilg pumps, chemical piping, and chemical in;Jection. laic', to the increased capacity of the WTP, larger chemical storage tanks and chemical metering pulllp tubing changes are needed. In response to operator requests, the chemical piping in the fillet Control Building will also be replaced with flexible type tubing to eliminate potential for rigid pipe cracking, Table 1-4 provides details of bulk hypo storage and metering criteria_ Tile data. in Table 1-4 indicates that the 1.2 1319/1, chloride dose will increase the llypo collsunlption to 26 gpd on all annual average basis compared to the existing 14 to 15 gfrd, For City of BommaLi-r,yman Credo WTP N:104171{1551t]OC;S`ReportSlMr]EQ Subtnitt1ylll'rc,dme"L Plant Improvrements,cloc the maximum day flow of` 3.86 rngd, 37 gpd of hypo is needed at 1.2 mg/L. A working storage volume of 1,000 gallons would be sut'licient for approximately 30 days of hypo at the maxiMurn flow at a 1.2 mg/L chlorine dose. Therefore, bulk chemical deliveries would occur at least once every 30 days during the summer at this dose, and could be; less frequent during lower water usage. A 2.0 mg/L chlorine dose would only be used occasionally according to the WTP superintendent. According to Table 1-4, a 2.0 mg/1 chlorine dose would result in 62 gpd of hypo consumed and a two week storage; requirement of 864 gallons at maximum day flow, Table t-4 Lyman Creek WTP Improvements graded Jlulk Hypo Disinfection S stem Uesyn Crriterial R Active Metering Increased Chlorine Hypo Hypo Storage Pump WTP Capacity Required Required for 2 Weeks Capacity Parameter �(nlgd) .l (ppd) Qpd) _. ... (gallons) � ,(gill/lrr) Chlorine Dose— 1.2 mg/V Annual Avc rige Flow 2.69 27 20 362 1.1 FlowMaximu uun i,)ay 3,86 39 3 519 1 ,5 Chlorine hose—2.0 rrt..,.....--- g/C AMILIHI Averayc F,'low 2,6t) 45 43 Ci03 1•8 Maxims,m Day - Flow86 2.6 Clilorino n5c Average 1Z1()w 2.69 45 54 754 2.2 Flo M•r�,ita�rurn Day w 3.86 ?4 77 1,0 81 .1.2 I 24-hour WTP opiuration. Assumes 12.5%:hYpo trade strength rand spproxinlalulY ! hound ol'acuVe Ch10611C.I)CJ'galkm o hypo. 3 Assumics l olx5 hypo trade strcilSth atui bpproxiilZalcly 0.8 pounds of acmve chlorine per gallon of h L!. L Bulk hypo solution is known to degrade over time even in as little as 30 or 45 clays. Therefore, the hypo being injected into the System dear- [he end of a 30 or 45 day period may not be at the, full 12.5 percent trade strength. flypo can be dose; paced wit]z inlpr'oved chlorine residual monitoring to account for this degradation. However, a. weaker- hypo Solution will ruSult in more volume required for the same chlorine close, Therefore, the Storage requiretrr.e.ntS stated for a full strength hypo solution would be inadequate for a weaker hypo solution. A conservative method to calculate bulk hypo storage regmr'elnents is to asSunze the hypo has degraded to 10 percent trade strength. This results in a two week storage volume of 1,081 gallons to accommodate maximull, (lay flow at 2.0 trig/L chlorine dose. Therefore, a conservative hypo storage vc)lunz.e assuming deliveries every two weeks is 1,08.1 gallons, which is about double the existing Storage volume. City of Rozeniarl-Lymall Creek VVTP -IU Ni\04I7\0,5S\D0CSN Repo rlslMDEQ Mam Invrowmems.doc For the alterative evaluation, it is assumed that the radon tower room is unavailable for chemical storage, "T'herefore:, all storage of sodium hypochlorite and hydrofluosilicic acrid for this alternative must be located ill the existing chemical storage r'oonl. The chemical storage room is relatively sma11 in size and the double doors leading into the room are standard 72. inches wide x 84-inches high. The storage volume for the upgraded W"1TP is limited based on fitting tanks through the existing doors and configuring there within the space constraints, In ardor to iriaxiillire sodium hypochloritc storage, while also leaving space for an increased capacity llydrofluosilicic acid tank, various tanks were evaluated, It appears that best option for sodiuM ltypocltlorite storage is two 500 gallon double wall tanks with a combined capacity of 1,000 gallons, Dini,ensions of each of the tames are 53" diameter and 79"height which will allow them to fit through the entry doors and be situated along the back wall of the Chemical storage room. For tine in,jectioll of the laypc,) solution, the existing chemical metering, Iniitlps will Dave calacity fior the increased dernand when outfitted with proper ptunp .heads and tubing. The pump heads have variable capacities based on tubing coiafiguration :F',xisting 100 revolution per minute drivers will be adequate to cc,)ratitaue operation with new pump heads and tubing. Another metering pump kept on-site as a backup would provide redundancy for° the system and could be installed quickly. The standby pump can be available as a backup for both the primary and secondary injection points. On-Site Flypoeblorite Generation Systems On-site: hypochloritc generation systeilts have becomQ an attractive option fbr sonle water treatment plants within the last few years. These systems generally have higher capital costs when compared to gaseous chlorine of bulk hypo, but are; relatively inexpensive to opc rate. 011-site hyI)o generat.i011 >_l5es tll,ree cOn"noel consumables: salt, water and electricity, A tyl)ical mass balance is the followilig: 3 pounds of salt + 15 gallons of water-F 2 M/firs of elec:ti,icity = ! pound of C'ly on-Site generation systems operate by feeding a softened water- streaill into a brine tank. The; salt dissolves to l:o.rni a bride solution, which l,s further diluted to the desired salt solution. The salt solution is theta pumped through the electrolytic cells, wilich apply a low voltage DC: current to the bride to produce sodium hypochlorite, 'l`Ile generated hypo is then stored in a tank and theta metered into the water system as needed. These systems operate in a batch mode to supply llypo for a one or two clay period. When the tank reaches a low-level set paint, the systeill automatically restarts to replenish the hypo supply. The data in Table 1-5 indicates that the generated volume hypo required per day is consistent with the difference: ill hypes strength coltapared to the bulls 1.2.5 percent trade strength solution. At a 2-0 mg/.I, chlorine close, at least 2,000 galloils of total storage would be needed for a 2- day storage volume. A 2,000 gallon tank would not fit inside the existing cherrilcal storage i'oC)Eaa. City of Roreman-t..yman Crceic wart' N:U041710551D(:)(,S\RcpoeislMf)LQ plant I1-nprovcmm1t4.doc An important ('actor to consider with orl-site hypo gerlcratioll is that the electrolytic Cells convert salt and electricity into a 0,8 percent strength hypo solution_ Due to the lower concentration as compared to 12.5 percent bulk hypo, "'lore of the generated solution is needed on a volume basis for the sank amount of chlorine. Table I-5 provides details of the generated hypo storage and metering criteria and can be compared to Table; 14. In order to fit the on-site generation equipment and storage tanks in the existing WTP, all on- site generation system option would require use of the radon tower room. Therefore, the radon tower would have to be removed. The on-site generation system skid could be located in the chemical storage room. The dinlensions of the skid are approximately 12 feet x 4 feet. The brine tank, hypo storage tanks and the hydrofluosilicie acid tank could be located. in the radon tower room, This room provides enough floor space to accommodate the full hypo storage requiremeilt of"at least 2,000 gallons. Table 1-5 Lyman Creek WTP Improvements , On-Site H o Generation System Desi ►t Criteria' Active Generated Metering Increased Chlorine Hypo Typo Storage Pump WIT Capacity Required Required for 2 days Capacity Parameter (uigd) (ppd)Z (gpd)" (gallons) (t;al/!tr) Chlorine Dose=1J.2 trig/1.,' .�� __. „Annual --• .....,.,...—._, 69 27 Average Flow 2. 404 $()$ 16.8 Maximum Day3,86 39 579 1,158 24.1 ChIMITIC Dose 2.0 mg/Jt,' Aiinual Average Flaw 2,69 45 673 1,347 —28,:,..._..-- Maximum Day Flow 3.86 64 905 I 24-hour w'1'f,«peraiian. 2. Assumes 0.8%hypo sti Lngtic send 4pprarinlat6y 0.07 polnlds of iclive c#ilorine t?Lr gss11 ifl hypo. Bile to the diluted llypo generated, the metering purnp5 would be required to purnp more, volume. The capacity Of the existing ille;terlr19 plllllps Should be evaluated f`or this increased flow. However, new nlekt rirlg ptimps would not be a signif:'lcant cost compared to the Oil-site generation system overall cost and typically can be included ill the on-site generation equipment package. There are several benefits of o.n-site generation systems compared to bulk hypcl systems. The first benefit is that WTP staff would be working with a Less hazardous substance due to file 0.8 percent hypo Strength of the generated solution. The diluted hypo is less corrosive than a 12.5 percent trade strength solution, and usually doesn't require; secondary containment. Furthermore, 0,8 percent hypo is much more stable than the more concentrated bulk solution City oi'13grctnan-l.,yman Creek w"i'P N:1041710551DOC;S112ep(3rtslMl.)r:Q Subm0[uV1'1e2irsrcn1 Plant Improvements.doc and will not degrade as rapidly over time, On-site generation systems also eliminate bulk hypo deliveries to the plant site. ',Cris may be a significant advantage for the Lydian Creek WTP given the need for Chemical delivery and the cost of chemicals. A 17rme tank is included with the on-site generation equipment package, and typically contains a week's supply of salt at the maximurn day demand. For the W'7'P, a 200-gallon tank would be required. The salt requirement for a week of maximum day flow at a 2.0 nlg/L chlorine close is equivalent to approximately 1,344 pounds. The City would probably be required to replace salt oil a weekly basis during the summer months_ Salt call. be purchased in typical 40-pound or 80-pound sacks or in super sacks that weigh 2,000 pounds. Folly- pound sacks would require the operators to manually lift and pour salt into the brine tank. Super sacks would require: mechanical assistance to bring the sacks into a storage area and to transfer salt .into the brine tank. Assuming the radon tower were removed as part of the improverneilts project, this room could be used for the delivery and loading of salt into the brine tank- with super sacks with the installation of a crane system, Storage of salt must also be considered in ordeI" to minimize deliveries to the WTP. At the daily average chloride demand of 27 pounds per day, 2,400 pounds of salt is required over a month's ti,nle. This is equ.ivalellt to a little more than orle 2,000-pourid super sack or 60, 40- pound sacks of salt. A larger brine tank could be utilized to minimize the handling of salt. For an additional capital experlse, a salt hopper could be installed that would reduce the labor and storage requirements. Swine; facilities that have on-site: generation systerns receive bulls shipments of salt that is blown into a hopper. The salt is then mechanically transferred fi-om the hopper into the brine tank. Morrison-Maierle, Inc- was recently involved with this type of disinfection system for the City of Colstrip including the preparation of the equipment procurement package. Colstrip installed an on-site hypo ,6 cneratl,On system In 2007, the staff at the: WTP manually acids salt to the brine; tank of their systelll, CLiil."ent Salt dcriland is approximately 400 to 500 pOtinds per day iil the summer, requiring daily salt handling. In the winter, only weekly salt handling is required_ ':file Colstrip WTP treats approximately the saille volume of water as the existing; Lyman Creel- Wl"11. However, the Colstrip WTI' utilises a surface water sotii'ce that requires a higher chloride dose for dislnfection. "I'lle operator reports that routine maintenance is limited to salt handling. The system has been installed for over one year and the electrodes have been cleaned Once. Th15 1tivOlves a cleall-in-place procedure where acid is pumped into the electrodes and then flusliQd with water. Tile cleaning procedure takes about an hour. The Operator indicated that the electrofts will require cleaning twice per year. Overall, the City is satisfied with their decisioll to switch trorn gas chlorine to on-site hypo generation, 0110 other factor that is cOtllmon to oil.-site generation systems is tll€' production of a shall arnount of hydrogen gas as a by-product Of the electrolytic reaction. The amount of hydrogen gas produced is well below the lower expl(,sive limit for hydrogen. l-lowever, this gas could build tip in the hypo storage tank, TO prevent gas build-lip in the system, manufacturers supply a blower that continuously vents the headspace in the storage tank to the atmosphere. City of t3azertiiin-Lymsttl C'reelc wl'1' N-\04 1 7105 51r)OCSllteports1i DI1 ,Q 5ubmittaAl'rcratmenl PIE3nt Cmtys`ovements.doc Present Worth Analysis and Disinfection Alternative Evaluation In order to compare the two disinfection alternatives, capital and O&M costs have been considered. Also included is a present worth analysis taken. over 20 years at an interest rate of G percent. Table 1-6 presents this infOrmation. A. 20-year period is common for many utilities when evaluating costs. The data from Table'l-G indicates that the upgraded bulk hypo system requires a relatively small upfront capital cost, but a higher-annual expense_ The annual cost consists of purchasing bulls hypo, which was estimated to be $4.00 per gallon. The City currently pays $5.51 per gallon, but the W°1 P superintendant. stated that the future cost may be lower due to increased bulk. shipments to the Sourdough 'ITVTP which is also operated by the City, The on-site; hypo generation system has a large up.firont capital cost but a significantly lower annual cost consisting of salt, electricity and an equipment replacement .fund to replace the electrolytic cells. The electrolytic cells typically]Iave a life. of seven to ten years and the replacement cost is estimated to be $8,000. Table 1-6 Lyman Creek WTP Improvements -„ Disinfection System Alternative Present Worth Analysisi Oki-Site .Iiypo Generation Parameter Bulk HYPO System System Capital Cost f ,OOi? $276,600 Atiniaal C)Br,M t'ost $37,750 ----- Total Present Worth Cost` $451,000. --- _ $344,500 „„�--- ,}, 71 Y411V�,ij for dce aiIs. 2. C'W( ins t3nsC(If 1.2 rnw/l.,ve;n'r'aund,24-Ix:uu-uperahon 3 20-yc71-ill'escnt worth a k`!,. Note that labor costs Were Ilot included in this analysis. 'There will be labor costs for salt replacerneilt and cleaning of tile electrolytic cells for the on-site; generation systern, Salt replacement will be labor intensive or will require additional investnrerit in an autoniated hopper feed system. Significant hardness deposits on the electrolytic cells are riot typical and Should only require cleaning aPproxirnatCly once or twice per year. The electrodes are visible in the housings and the operators can see when a thin layer of deposits begins to f6ml, The total present worth costs indicate that the on-site alternative; is ncarl,y 25 percent less expensive than the bulk hypo systen, over a 20-year planning period. .Another way to look at. the cost difference is the on-site; system will save; approxii-nately $32,000 ill annual O&M costs and has a payback period of just under nine years not counting additional labor costs. These estimates assunne that the average chlorine dose is 1.2 nag/L. Froin the analysis, an oil-site generation syste111 could Dave eco riomic benefits for the City givers the assumptions stated above for removal. oftlie radon tower, a 20-yeas planning period, City of Bozernl o-Lyman Creels'",rp -1 N:I0411.7105511)0('S\Reports\MDEC Plant hylprovemcnts.don and if labor costs were mininlized. Generation systems also provide non-ecorloinic benefits including the recluetion of safety issues associated with bulb hypo delivery, storage and operation. The advantage of upgrading the existing bulk hypo system is lower initial capital cost, operator familiarity with the process, and tile; successful operation of the systern historically. Recommendations for DisiIifection At this tune, the City has indicated that the radon tower will rernairl in the WTP to allow ,fl.exibility to co'nply with the Radon Rule as needed. Therefore, an on-site generation system installed in the upcoming irnlarovernents project would require construction of a new building with equipment for salt handling. Not only would a new building be a considerable increase in capital cost for the City, WTP operators would be required to maintain the building and equipment ill addition to their duties with t11e existing building_ .A new building would cost approximately $I00,Q00, increasing the capital cost for the on-site alternative listed in Table 1-6 to approximately $400,000, 'leis results in the on-site alternative being a cost effective option (lay about 30 percent) only at an average chlorine dose of 2.0 mg/L over a 20-year Planning period, This cost does .not include additional maintenance of a new building, There would also be heatingand cooling costs ' factor g year ror_incl for the new building. ,Another cost :factc>r to consider would be hydrofluosilicic acid delivery. With delivery of only hydrofluosilicic acid to the WTP site and 'lot hypo, the unit cost Per gallon of hydrofluosilierc acid may increase. Irrrplerrlentation of the on-site alternative at the WTP would include many uncertainties that may affect the economic aSSrrnlptions discusse(l. In addition, the relatively large capital expetlSe; for the new building and equipment is currently not in the budget for the, improvenlcrats prcliect. Tilerefore, it is recommended that the WTP upgrade the existing hypo system as described in the report and summarized below: • Install a 2 ilew hwo storage tanks in the chemical storage room (along with secondary containment) to provide 1,000 gallons of'working hypo storage • Purchase a standby hypo metering pump that can be pluml)ed to either the primary or secondary disinfection locations with quick connect cor.rplers • Replace the pump heads and tubing on existing;chlorine metering pumps as necessary • Replace all hard piped chemical tubing with flexible tubing • Instal.l new chemical infection points with a. bypass piping design for ease of Maintenance. Filial Design Tile chosen hypo disinfection systenl will utilize positive displacement peristaltic pumps with a flow paced operation to supply varying closes of disinfection based on actual measured flow rates. The chlorination equipment has been designed to provide a free; chlorine residual of 1.2-M m&/L using a water flow rate ranging froill 500 gpm to 2,658 gpm, The range in flow rate is based on seasonal demands plami on the W`l,p and variablility requested by the plant operators. A spare hump will be provided at the facility to ensure that disinfiection of the (;it)' Gf Baze"UM-Lyman (:'wk WrP -1 S- N:10417�0551r)QC'SI'2elxrrts\Mt-)E l Submittah'Freatmeni Plant 1rnprovl:ncnts.(ioc water supply can be maintained if one of the in-service pumps fails. Notification of a hump failure is incorporated into the telcilletry systein to notify the operator and can he used to Close the flow control valve until the failure is corrected. Changing; chemical feed pumps requires removing and reconnecting the inlet and outlet quick connect feed lines to the 'pump, plugging ill the 120 V power corgi, and connectill the flow pacing; communication feed. A. pump change-out is relatively 'ample and the downtime required for that operation will not CaL1Se disruption of cominuou5 water Supply disinfection. In the event that the .Lyinan Creek WTy is out of service, the City of Bozeman Sourdough W'f P could continue supply to the C1ty'S SCI"viCe area. Table I-7 Lyman Creek WTI' Improvemeliits Disinfection System Feed Ran e IN111P Low End feed High End Feed - _ (500 gpill) (2,658 gpni) 1111let("MIU01 t3uikiiitg I�'cecl (1,2 mg/1..-2,0 111g/1.,(lose) 18.17 nil,/mill 160 99 m.1.,/inin Cutlet Control Building 14'l'•ed (0,5-0.9 nag/1.,dose) 7.57 n-d../mi11 72.44 ilil.hllirr, A feed litre frorn the positive displacenlent peristaltic pump to tile: Inlet Control Building 12" water plain will be provided using flexible polyethylene; tubing. Components on the inlet side of' the pump leading G-onl the hypo drum include a foot valve with a strainer and flexible tubing with coinpressioil fittings. Un the outlet side of the pump, conlpoilents include .flexible tubing, calibration tubes, ball shut-off valves, flexible piping, to the illicell(Al points, and a corporation stop wit]l nozzle assembly. Penstaltic type pumps are capably; of lift;i.ng ill suction up to 29 I:eet of water, are self-priming, non-siphoning, des not require check valves, and can. generate injection pressure Lip to 40 psi,, Puilip head consti-Llctioll includes a. minimum oi'two MUM with olle roller in contact with the pump tubing at all times. Put-rip speed range can be limited by progr:..11111r11r1g of the ullit with correlation to the 4-20 mA controls input ba ed oil, wate;l` Main flow fate and adjustable: occlusion pump heads will be provided as two independent adjustme-ilt illeeilanislns. A. calibration tube will. be iilClLldt`,d with each pump as a means o.fcalibration and checking actual flow rate periodically. A new eorl:aoratioll stop with nozzle assembly will funct.ioll as all injector and is mounted such that the discharge of chemical will occur toward the celltel- of the pipe to provide better illixing and limit corrosion, In addition, the assembly is rQmovable from the water main while the: main Is live even though it pipe bypass will be; constructed- 'l'llere are no Cross C011taillinatiOn potelltlalS foi' tile, proposed syme.in as it feeds hypo directly to the waterinai,n in one direction. Location of tile, new chlorination system will be in tine existing fillet Control Building cher ical storage roorn- Water supply piping frorll ti,le Lylnan Creek spring caters the fillet Control Building and will be; can-ied by a 12" ductile iron pipe, wl'l.ich the disinfection system injection attaches to. The 12" pipe proceeds through the radon treatment room and to the City of Bozemmn-1.yman Cr'ecI4 1V'rP 41fi- N:\0417T55\DOC;51ReportslMi)1 Q Submitt.aUrcatmerit Plant improvemerim(loc storage reservoir. According to "Alternative Disinfection Technologies for Small Drinking Water Systems" published by the AWWA in 1992, the reservoir is considered an agitated basin with Vigh inlet and outlet velocities and a variable water level with a baffling factor of 0.L Based on those characteristics, the tank is considered I0(yo effective for chlorine contact. Using a .flow rate of 2,658 gallons Per minute, which is the maximuril water right production, a volume; of 79,740 gallons of the tank will be needed for chlorine contact. The reservoir volume is 5 nnillian gallons, which will be more than adequate to achieve the contact volume. Calculations for the chlorine contact volume are as follows: Qlll8x -(C x V)/(- Qm,x=2,G58 gprn peak instantaneous flow C=2 mg/L free chlorine residual for distribution V,—79,740 gallons effective contact volume with I'actor of 10 (req'd) CT=6 C1' value (ing/L-min) Chlorine residual will be pleasured by permanent analyzers sampling from both the lnlct Control Building and the Otttlet Control 'Building on the distribution plain to the water system following the contact reservoir. The analyzers will be used to monitor the .functionality of tale disinfection equipment ta.lcillg into account the chlorine demand in the water and decomposition of the hypo chemical. Further, the analyzer can also be used to create a chlon,ne re; ldual baseline for the operator's 'Ise that can be compared with spot saillpljljg at distant points it, file water system to maintain a rninimunl residual. Sillooth nosed sampling taps are located in the piping to allow for sampling of water prior to and following the disinfection sysleil,l. 5.0 Flouridation S,y.stell, Existing System The existilig fluoridation system uses similar equipment to the bull( hypo sysf:eill aL the Lyman (."reek WTl'. Supplemental fluoride is added to the raw water ill tile form of hydroflU0SJliCiC acid to obtain a total fluoride concentration of approximately f.0 neg/L. nic existing bulk solution is stored in all approxii-mate 300-gallon polyethylene tank with secondary containnacnt ill tilt chernic:al storage room, The tank is filled by bulk deliveries approxinraLely every two weeks along with the hypo delivery. One peristaltic type cllernical feed puillp is plumbed to injection point located just after the pressure reducing valve in the process piping at the Inlet: Control Building. "Tile fluoride feed rate is controlled through the control system by pacing with the raw water flow rate. Automated fluoride residual monitoring and pacing is not provided ill the existing syste rn or proposed in the improvements. The operators monitor the residual through sainpling and report trending to ensure proper concentration. Plant data from April to December 2007 indicates that bulb hydrofluosilicic acid deliveries totaled 2,033 gallons_ This total represents an average of 8.2 gallons per day. Daily data obtained from the control system was also used to dctennine the llydrofluosilicic acid consup-lption for February through December 2007. This data indicate that the averag€, fluoride added to the systeix] was 1. 1.3 pounds per day for an average dose of 1,14 ]ng/1.,. The City of Bozeman-Lyrnarn Creel( wri, N:10417\055IDOC;4lkeportslMDECi Plant Improvemertts,doc total consurned hydrofluosilicic acid for 2007 was estimated to be approximately 2,500 gallons costing the City S17,000 based on the current unit cost of$0.68 per pound ($6,93 per gallon). Design Criteria The City wishes to increase its capacity to inject fluoride into the raw water supply fron'l the Lyman Creep source. Ali upgraded system will be required based on the proposed Lyman Creek WTP niaxiniuni design flow of 2,680 gpm. For the; increased volume of hydrofluosilicic acid required, the 2007 consumed volume call simply be increased by 78 percent, the ratio of the new annual average flow of 2.69 rn f d compared to the existing annual average flow of 1.51 mgd. This results in an annual consumption of approximately 4,450 gallons or an average of 12.2 gallons per day of hydrofluosilicie acid.. Table 1-8 provides details of the upgraded hydrolluosi.licic acid storage and metering criteria. The data in Table 1-8 indicates that for the maximum day flow of 3.86 mgd, 17.5 gpd of hydrofluosilicic acid i5 needed. The existing 300-gallon tank would be sufficient for the upgraded WTP over a period of 2 weeps. However, a 500-gallon tank would provide: more flexibility for the WTP and provide 30 days of hydrofluosil.rcic acid storage. Alternate measures for fluoridation of the water srtpply other than the current method were not explored for this project. Table l-8 Lyman Creek WTP Improvements U `►d .. Fluoridation System Desi L criteria, H,ydrolluosilicic Increased WTI' Acid Required Storage i-or 2 Metering 1111nlp Parameter Capacity £� ) �dz ni=d W (gallons) C'ap:rciEY(t;stl/1tr) [Annual Average Flow 2.69 12,2 170 0.5 --- Maximum ._.....,....................... _ . Flow :3,96 17.5 245 0.7 1. >Ft haul WTP of>el.a3ion- 7. Proportioned volume increose f-olli cxisting Conditions, 1 nla/1,dose. Final Design In order to achieve the chemical injection goals of the Lyman Creek WTP with respect to fluoridation, the cheillica,l storage. capacity will be increased to 500 gallons, purnp tubing will be changed out, the chemical piping in the building will be upgraded to flexible lines, and the injection point, will be modified to fit in the bypass piping trains. Storage of 500 gall(-arcs will be provided be a new double-walled tank located ill the existing chernical room in place of the existing tank. The chemical feed pump will require new tubing for the pump to achieve the new metering pump capacity requirements and flexible; lines will limit potential cracking of the feed piping. City o1'Buzeman-l"Yma►u Creek WTI, �8- N 104171()5511)C)C:SIRttporls\Ml7t C2 4ubmittaIVI'Teaatment Pfatnt finprovem nts.tloc Table 1-9 I.,yman Creek WTP Improvements Flout ide System Feed Range t'ump Low Fud Feed ITigh End Feed (500 gpni) (2,658 gpin) fillet C"ontrol l-wilding Feed _ (1„0 inn/J.,dose) 8,60 ml./min 45,74 m.r_/min A feed line frorrr the positive displacement peristaltic puiiip to the Inlet Control Building 12" Water main. Will be provided using flexible tubing. Components oil the inlet side of the pump leading troin the chemical tank include a foot valve With a strainer and flexible tubing with coriipl-esslon fittings. On the Outlet side of the pump, components include flexible tubing, calibration tubes, ball shut-off valves, flexible piping; to the injection points, and a corporation stop with nozzle assembly that can be removed frorrr (lie live water mau)- s. peristaltic type pump will be used which is capable of lifl:ing in suction up to 29 feet of water, is Self-priming, non-siplioriirig, does not require check valves, and can generate injection pressure up to 40 psi, The pump consists of a puriip driver, a pump head, and tubing. The purrip driver for this application will have a rotation per minute; ranee of 1-100 and will have remote control capabilities :for connection to the SCADA control system- Purnp ]lead constniction includes a rninimuni of two rollers with. one roller- in contact with the pump tubing at all times to inaintar.u. priming and prevents backflow. Configuration of the pump head and tubing is based on inatching the flourlde system feed range to a tubing flow range with sonic room for adjustment on both the low and high ends of'feed 17 11e. Pump speed range can be limited by programming of the unit with correlation, to the 4-20 mA controls input based on water main flow rate and th.e applicable tubing size will be provided as two independent adjustment mechanisms. A calibration tube will be included with each pul,ip GEs a. nicans of calibration and checking actual flow rate periodically. A new corporation stole with nozzle assembly will Function as an injector on the water main and is mounted such that the discharge ol'chemical will occur toward the center of the pipe to provide better mixing and limit corrosion. Ire addition, the assembly is removable front the water main while the main is live. There are no cross conta,minatiora potentials for the proposed system as the chemical system feeds directly to the watermain in one direction. 6.0 ;Dousing and Safety AS stated previously, the hypo dlsrnfcction system and fluoridation system. will be located In the. existilig hilet (.control Building. The building currently houses above ground water main piping, indium hypochlorite disinfection, hydrofluosilicic chemical addition, water monitoring, radon stripping, controls, electrical, SCADA, and a re9woom. It is not nor? Tally utilized as an operator occupied area since; it is monitored remotely by the: SC'ADA system and routine inspections- Currently, climate Controls in the facility include unit heaters aria a ventilation unit rri the chemical room. Upgraded propalie tired heaters will be added to the building to combat cold temperatures and alleviate potential overloading of clectrical components, The building is generally in good condition and is functioning properly. City of Bozeman-r.,yman Creek WIT N:10417\0S5\D0C.41RcportslMDh Submitt-i\T1-(;W men t Pliant Improvernelns.doc In older to Upgrade the hypo disinfection system it) the existing building, some facility improvements will be made. Ventilation in the buildilg will be updated to ensure that the chemical room will be safe for the operator by providing 6 air changes per hour ill addition to venting any chemical gas from the storage tanks to the exterior of the building. A. new flow control valve/flow meter which will be compatible: with the existing telenletry/controls will be installed to provide iriformatioll for flow pacing; of the disinfection pump. Safety equipment based oil the materials data safety sheet (MSDS) for sodium hypochlorite and hydrofluosilicic acid will include gloves, a face shield, saf' ty goggles, an apron, a N10SH approved respirator, and an ernergency eye wash/shower station. All of the cornponents of the existing s i will be protected from power outages by an existing backup power generation unit outside of the Inlet Control Builciing. Sodium Ilypochlori.te and hydrofluosilici.c acid will be stored in the cher.nical room in 500 gallon dual-wall tanks, which will be labeled with the chemical. name. The disinfection and flourida.tion pumps will take chemical directly from tilt; tanks and inject it into the water 11, ill, A supply of chemical for 30 days is included in the tank siring for both chemicals based on design criteria in this report. Spill containment will be 'provided by the dual-walled storage tanks. Access to the WTI' infrastructure includes adequate driveways and walks. Grading and drainage at the site appears to function properly. The Net Control Building restroorn and floor drail:ls utilize an 031-site wastewater system since there are no City sewer- plains ill the proximity. 7.0 Summary The proposed improvements to the; Lyman Creek WTP will contirnte to provide a safe drinking water supply for the City of.Bozenlan and meet the recluireMeTits of Circular DEQ-1, The piping and treatineilt lnlpro veil,ell ts will be illStalled as part of a larger protect rilc.luding additional spring developnjer,t and co]]ectiott. r]le upgraded CllenliCal feed systems will be located in the existing WTP buildings to access tho above ground water plain and take advantage of existing climate control, electrical, and SCA:DA equipment, "I'llc existing water storage reservoir will provide a contact basin for the disinfection. system. The proposed disinfection and f7uoridations systems will be integratcd with existing irlfTastructure and (}tiler improvements associated with the Lyr-nail Creek WTP to provide a safe and economical water supply. Plans and specifications fi,ir- the project have been developed for both regulatory review and for construction of the improvements, As-built drawings of the project will be provided by a licensed engineel' upon completion of the work. City or Bozemrin-Lyman WTP -2e1- N I041710551DOCS\Rg)ortslMnE Q ;t:timittalll'i-eattiitcnt PL'a1t lmprovements.eJoc MAWS AND EXHIBITS A City of Bozeman-Lyman Crock WIT N:104 1 710 5 51C70CS1RepoitslMD Q Stjbmittall'I're.diticnt slant Improvnnzcnts.doc R f PRC� AFt r r L {/tc � $ + 1212IG r' + ,r+t+ LLM ' •�� �. �x�{n w, cti fir' ;�m�;i?Cl '�"�'``,��77��hryn.My1�4_,�fm'1ya� r1 r, ' Y •r,.,...:t+isr• 11',yi �rrrlrt�$r. .Y�».r`+,Er���7ti7;1 13bi�MAN „ _........__ „ �Y 1 S�„� P'1 NORTH NO SCALrJ_.---- yu � h If alb t u <. M V9'1�AlVTtK + d tls t SHEET 7 (3-1 4NDEX SIiECT 1L * r Fr+a. 2 G-2 MISCELLANEOUS LEGENt) AND N01't;5 t R. + 3 6-3 gTANpnRq AHBREV{ATIONS ANO NOTCS m r A C-f LYMAN CREEK TREATMENT AND RESERVOIR SIZE S C-2 SUUFDouCH Rk:SF,RV0IR-VALVE REPLACEMENT MECHANICAL. SidEETS F M-1 INLET ©UILOING jXMhl.fflpN PLAN 4 7 M-2 INLET BUILDING PIPING PLAN +! B M-3 INLET BUILDING PIPING SECTIONS 9 M-a INLET BUILDING ?sVAC SO M•^9 CHEMICAL INJECTION 9r5TEM OVALS 11 OUTLET C NTRDL RUI fINC r 12 w-1 SPRING COLLECTION PIPE DFTAII, 91vCM, r is0_1 5PRING COLLECTION DETAILS 0 2 GENERAL DETAILS 15 I-1 f°#7OCES5 AND INSTRUMENTATION GENERAL NOTES 1h I-2 PROCESS AND INSTRUMENTATION fJIAC;kAM I 17 I-3 PROCESS AND INSTRUMENTATION 01.4ckAm u Of{AE HIi' 9CAI,F U80 OU (In P"EEE f fL, nVF I mY Ss AL nn __.._..N�_._•.DESGR1 "._..._..,..._.._..._.._-.- PRPJF,C,1'NIIMFII fH VERIFY SGAL£� .,.,,, ',vl�r, .r __ PTlaa OF BC] EMAN ncoucut,t,,racnaoa' —'--'" —" n,Ea6vkEn0ncl*soKOrr REED{WATER SYSTLm -'---- ---"- - ....., ...,�,w-._�..,.�.»......__._._�.�_._-_._._....._._--_..___.._..........., � GHEE7 NIJMBFR (Men nl Oknwirq -.'.---'- MONTANA 1 UlinwlNG NUMElEli Nlaanas.,uGnnSSnaot•1MOF,'E2 __...:INDF;X SHEET ,�T Y1 rrnn,rr_cu c nncnkakrc v ` 1}i,AN$M,'-1,dw0 NIVSInd by one INnnkkelnn on APr1501700'].,,�.•. ...... 4�-l DESIGN CALCULATIONS B MORRISON MERLE, INC. Clty of Bozeman-Lyman Creek WIT NAN 171055T()(S\RsjmrlT \MDFQ SI bmiltalVI'Tcalmenf Plant ImproVCf11C its,Cloc City of Bozeman Lyman Creel(Water System Sodium Hypochlorite Feed Inlet Building (Sodium Hypochlorite 12.5%) Spring Flow Application Pump Feed Pump Feed Pump Flow Pump Speed Rate (gpm) Rate (ppm) Rate (gph) Rate (ml/min) Rate (ml/rev) (rpm) 500 1.2 0.288 18.170 2.80 6.49 500 2.0 0.480 30.283 2,80 10,82 1000 1.2 0.576 36.340 2.80 12.98 1000 2.0 0,960 60.567 2.80 21.63 1500 1.2 0,864 54.510 2.80 19.47 1500 2,0 1.4-40 90.850 2.80 32.45 2000 1.2 1.152 72.680 2.80 25,96 2000 2.0 1.920 121.133 2.80 43,26 2500 1.2 1.440 90,850 2.80 32,45 2500 2.0 2.400 151.416 2.80 $4.08 2658 1.2 1.531 96,59 2.80 34,50 2658 2.0 2.552 160,99 2.80 57.49 Feed Pump: Masterflex 77200-62 Tubing: L/S 24 Drive RPM: 1-100 RPM Feed Range: 18.17-160.99 ml/min Outlet Building (Sodium Hypochlorite 12.57%) Outlet Flow Application Pump Feed Pump Feed Pump Flaw Pump Speed Rate (gpm) Rate (ppm) Rate (gph) Rate (nil/min) Rate (mi/rev) (rpm) 500 0.5 0,120 7.571 1.70 4.45 500 0.9 0.216 13.627 1.70 8,02 1000 0.5 0,240 15.142 1,70 8,91 1000 0.9 0.432 27.255 1.70 16.03 1500 0.5 0.360 22,712 1.70 1.3.36 1500 0.9 0.648 40,882 1.70 24,05 2000 0.5 0.480 30,283 1.70 17.81 2000 0.9 0,864 54.510 1.70 32.06 2500 0.5 0,600 37.854 1.70 22,27 2500 0.9 1,080 68,137 1.70 40.08 2658 0.S 0.638 40,25 1.70 23,67 2658 0.9 1,148 72.44 1.70 42.61 Feed Pump: Masterflex 77201­62 Tubing; L/S 15 Drive RPM: 1-100 RPM Feed Range: 7.57-72.44 ml/min City of Bozeman Lyman Creek Water System Hydrofluosilicic Acid Feed Inlet Building (Hydrofluosilicic Acid 22%) Spring Flow Application Pump Feed Pump Feed Pump Flow Pump Speed Rate (gpm) Rate (ppm) Rate (gph) Rate (ml/min) Rate (ml/rev) (rpm) 500 1'0 0.1.3E 8.603 0,80 10.75 1000 1.0 0,273 17.206 0.80 21.51 1500 1.0 0,409 25.810 0.80 32.26 2000 1.0 0,545 34.413 0.80 43.02 2500 1.0 0,682 43.016 0,80 53,77 2658 1.0 0.725 45,735 0.80 57.17 Feed Pump. Masterflex 77200-60 Tubing- L/S 16 Drive RPM, 1-100 RPM Feed Range: 8,60-45.74 ml/min i co a, m CL v; y w Vi NE V) 0 0 Z) z z ,„ z _ Y N O p C N °7 � v l] _ro LD o a LL O O d•,r w m U 05, qiEn 1 C (p E E E N � .y o16 pp SU W W b G Cn� CAS CS G b O in ors 0 o b Q o C� � � � t�! ttcOpp COpS oY r r� F� M G o N 4 &7 0 — W �@ Ln N C7 m F✓ 1� (Fi C, 4�b w Ma^ r�'s � ,NS Ci �y b M sa M CV 1f7 �9 4n W (A —0. Ofi 0 fA 69 6; ry w N ug. W (,9 uq m in C) n OQboopoao � O o 89 0 CCraD uf Qin C 3 c C) o Q cV m O o o in o v a0 d4 f/y •� C Efi Cy b9 - (!h 64 u3 °� C 64 In 'U V7 tz C QQ QQLp C UJ LU L!J J J C;: Q c 'd () V) V) Ln i/J C 'c in U) W .J r cu C Y r c;: cn C h (J N tm d +' a f0 N 7 o u 0 0 c 1° a E °' C7 ? ro m oCo E d ,c j fl�s ffah� t° a E ro f m cp a j O h •a -- 0. U mU2 ww 4 v> O b � W bus Q Viw4C C] DISINFECTION COST EVALUATION Interest Rate % ; 6% Option Capital $ Annual $ Bulk Hypo $18,000 $37,751 On-Site System $276,600 $5,919 Present Worth Values Year Bulk Hypo On-site 20 $451,001 $344,495 COMPONENT INFORMATION C NINE MORRISON Imm MAI , INC. City of F3ozr.man-1-ynian Creck WTI` N:1(1417\05511)OC'S11Zepo:ts\Mi)E,.Q Submittakl)-calmenl Plant Improvemcnt5,doc §5(R) �WSiSPIFFFv-0A��v¢su,.....•w••�hcYG.1YIMNS',A4h8A9Yti111b ®4,1,1.bT>l`Y.1�HIM"aM1imrul�^�r,�tlN1YOLML"G';.'..^Im.C:.�n-il�" ��.�•.:�-mac.-�-� — - ...,•....m..„„�� �_......,.w.-__•.,..,.._ OPEIRv�T1NG Mf"UAL: PUMP DREVES �;:.:, :•,:; NOTICE D'UTILISAIION : ENTRAW5MENTS DE FIOMPES • - al 1 13FDIENUNGSANL.EITUNG. ' t�.. 92•,,a .'► .' �p�}.�,yv �e {!w� ��{p? Q�. wl �.wr �ry ,•��R aN�a s ,1 1 r, , i iJ �_.,M H�,br.•..U'(tiwi��kl� ua• MANUAL D Of'E1 /1CIC)N: PROM E IR AI u!p BAS WNUALE DI ISTRLIZIONI: 7523 and 7550 Console Drive MANUAL DE OFERAC.AO: Model Nos. " /) Moci� s n" Modelinummern 71 52P>s - 0 Wmeros pie rr odelo , GaO -pip. 1. 77301.23 Walt Mount Controller with 77301�21 Pump Drive and A-1299�OE?9G 77301-22 Benchtop Controller Edition 04 Cole r 1-80O-MASTERFLEX (627-8373) (U.S, and Canada only) N ��• e a &o rm,er 11 (847) 549,"/600 (Outside U.S.) a (8471 549.7600 (Local) •MVW.mZisterflcx.com rFATne� err.sir h> LIS c � casaeIaaw� ••^«; .'�c�wM-amnmr��ysncr�rnsNmr..�� �"`•^'^zymme��nanmamnrw ++;rv.+ ._•r-smn.�nwa•�mn,.,eWbeermacru: rmeaueamw s.var�mmeunnt I CRI PWA§TEP2FIE Yhdlti9[1WFEV➢•iLtl":UPfI' YN4L'Y'!G'L/RA Fi91F1ACJ's�"a •.-••'-,,,,•,•.�,•-�•••-^"^`L'ny,4;¢ullGY]R+UR'J,g1CiS•.�cw�-+- =+'�."r..rs�•••• ke rr�,T,R4P�"'""1MO:KYWvua'.�n»n :.rnm^c.,. PUMP DRIVES-MODEL P001S. TYPE PUMP DRWES CONTROLMR Benchtop Modular 77301.20 7730 1-2 1 77301-22 NEMA Modular 77301.30 77301-2 1 77301-23 Std. Console. 600 rpm Std, Console, 100 rprn IS13WI0 — C'onwle w/S10, 600 rprn 7550.30 — Cori5ofe w/S10, 100 rpm 7$50.50 _ 's""WE'__ SYS-ftME __.. 1 h".1`fiT�'-?alE6i�E�lf!`�9YS DE 6�C�fl PETS -U �'S�k�..i��.R Moduli{ire sur binc /7301-20 77301-21 7 - --- • 7301-12 Modulaire NEMA 77301-30 77301-21 77301,' 3 Console standard, 600 tr/nin 7523.60 — Console standard, 100 tr/nin 7523.70 — - Console avec E/S s6rie, 600 tr/mn 7550.30 — Console avec E/S s&ie, 100 tr/mn 7550.50 — 3YP SYSTEM PE, MPENANM1ESE CONTROLLER 71schmodell, modular 77301.20 77301-21 77301-22 NEMA, modufar 7.7301.30 77301-21 77301-23 Std, Konsole, 600 U/min 7573.60 — — Std, Konsole, 100 U/min 7523.70 — Konsole mit S10, 600 U/min 7550-30 — Konsole mit SIC), 100 U/min 7550.50 — Wo VC109}U SORES 8,9E 0C M 8 AS C'0'NTR'QLA� OR Modular de Banco 77301.20 - 77301-21 77301-27 Modular NEMA 77301.30 77301-21 77301-2.3 Consols+ est., 600 rpm 751,E-60 -- — Consola est„ 100 rpm 7573-70 •---- — Consola con SIO, 600 rpm 7550-30 — Consola con SIO, 100 rpm 7550-50 — ii (R) T) ,r EEAR?k?h, Lcx A4ZOONAMENTI—PIODELLO rT WO CO.NTROLLER ...... 77301-22 Modwlare a ba 0 7 30 1-20 Modulare NEMA Y7301—1 0 7Yi 0 1-21 77361-23 Console standard, 600 gid at minuto /rtk23-60 — -.11 Console standard, 100 giri al rninuto 7 1-7 0 Console con ingresso e uscitil serialt 600 giri N minute 7550-30 Console con ingresso C USCRa seriali, 100 giri at minuto 7 56()-5 0 ACIONA'DORE'S DE SOMBA - MODELOS NOMEROS 'nPO SYSTEMA ACIONADORES CONTROLLER DE BOMBA Modular, de Bancada 77301-20 77301-21 77301-22 Modular NEW 77301-30 77301-21 77301-23 Console Standard, 600 r/min 7523-60 — Console Standard, 100 c /min 7573-70 Console corn Entr, /Saida Serial, 600 r/min 7550-30 Console corn Entr, /SaMda SuO, 100 r/min 7550-50 A 7730,1-20 77301-24 77301-22 7 MI-30 77301.21 7730,1.23 7 1j Iti(600 Umin) 7.523-60 111.,(100 r/Min) 7523-70 '11,Sio V I)--;X(600 r/miri) VE60-30 v-1 —1L slo ,V'j (100 T/Min) 7,650-50 4%. Mr, 77301-20 77301.21 7730122 Nf,,.'MA 1,;5"" 77301-30 7130'1-21 77301-23 1-"'u(600 rpm) 752$.60 — f;!<r J1 22 111(10 0 rpm) 7523,70 SJO rF'N�Ijl(600 rpm) 7550.30 Slo)`T'hadj(100 rpm) 7550.50 TABLE GP CONTENTS "Gibe page SAFETY PRECAUTIONS . , . . . . . . . . . . . . . Iv INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I I CONTROUDISPLAY FUNCTIONS . . . . . . . . . . . 1 - 1 . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SETUP AND DRIVE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . , , .2 Automatic Start Enable/Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . .. . , . . . . . . 2 CALIBRATION . . . . . . . Maximum Flow Rate ("OTH(ER)" Tub-sng) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . , . . . . . . . 2 DISPENSE/COPY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Keypad Lockout Enable/Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . , . . . . . . . . . . . . . . . 3 REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Remote Control S©tup . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . .3 TROUBLESHOOTING AND MAINTENANCE . . . . . . , . , . . . . . . . . . . . .5 Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . , . .6 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . a Replacement Parts and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 SPECIFICKI]ONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - - - - - - - WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 PPODUCT RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . . . . . . 10 TECHNICAL ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 SAFETY PRECAUTIONS DANGER: High voltages exist and are accessible in the Digital PWM BLDC Drive. Use VKtreme caution n when servicing internal components. WARNINGS: Tubing breakage may result in fluid being sprayed from pump. Use appropriate measures to protect operator and equipment. Turn drive off before removing or installing tubing. Fingers or loosa clothing could get caught in drive mechanism. CAUTION: Power must be turned off before connecting the external romote control cable to prevent drainage to the drive. CAUTION: To avoid electrical shock, the power cord protective grounding conductor must be connected Ai toground. Not for operation in wet locations as defined by EN 61010-1, Explanation of Symbols CAUTION: Risk of Danger. Consult Operator's manual for nature of hazard and corrective actions. CAUTION: Risk of crushing. Keep fingers away from rotor while pump is in operation. Stop pump before & loading or unloading tubing. CAUTION: Hot Surface. Do not touch. l CAUTION: Risk of electric shock. Consult Operator's manual for nature of hazard and corrective actions, 2& _ �.___ .. —�� t WARNING.- PRODUCT USE LIMITATION This prOdLICI is not designed for, nor intended for use in patient connected applications; including, but not limited to, medical and dental use, and accordingly has not been submitted for FDA approval. Tmdeniarl6 beddhp III I,O byhl1�0i;n JbIs puhlicatiat)aro rel]lalered in the US,ono in other caunlrie B. iv INTRODUCTION The Digital PWM BLDC Drive controls the speed of MASTERFLEX' USA Pump Heads to provide flow rates from 0.10 to 3400 mL/min, Mount up to 2. (600 rpm) or Q (100 rpm) MASTERFLEX' L/S' Pump Heads and all MASTERFt,EX-compatible pump heads, CONTROL/DISPLAY FUNCTIONS Probs keys to activate function, Use tip/down (A,V) arrow keys to correct/change a flashing display. Press any key to enter new values. A 8 C b E - _ 1 .1 Ia o a Q R-r" ° -J 4!'M _ K (rear of unit) 7523 and 7550 77301 A. DOWN ARROW (DECREMENT)—Decrease value of a flashing display. B, UP ARROW (INCREMENT)—increase value of a flashing display. C. DISPENSI ICOPY—Set dispense volume, copy amount, or time interval between dispenses and copies. D. FLOW CONTROL—Set flow rate for selected tubing sire. To change flow rate, press A or V arrow keys. (if pump is running, its speed will change with new settings,) E. CAL CONTROL—Refine built-in calibration, using a rneasured volume. F. STOP/STAR'—Stop/Start pump. G. PRIME—Run pump at full speed to fill or clear lines, H. DIRECTION-.—To change pump direction- I. MODE SELECT—INT for internal control; mA for remote current control; V for remote voltage control. J. SIZE--Press once to display maximum flow rate, press again to change tubing size, I(. POWF_R SWITCH—All settings are retained in memory. SETUP AND DRIVE OPERATION 1- On 77301 connect Motor Cable plug to mating receptacle on the Controller. 2. Mount pump head and load tubing. (See pump head manual.) 3. Connect power cord to Controller and grounded power lirle outlet. 4. Turn pump on and select tubing SIZE. NOTE: if CALLED is lit, that tubin17 size has been previously field calibrated, If LED is not lit, the drive is operating with the built-in factory calibration. To clear a field calibration, press and hold the CAL switch until the CAI. light goes out. This will take about 3 seconds. To recalibrate for better accuracy, see Calibration section. 5. MODE ;,election (INTernal, mA, or V). 6, Select pump DiRection (CW or CCW), 7. PRIME and CALibrato the pump (if required). 8, Press FLOW key and watch display to set Vie flow rate with UPIDOWN (A, `4)arrow keys. 0. Press STOP/S'1ART key to begin pumping. NOTE: When in INTernal modo, pump will not restart automatically sifter a brownout or powerout condition unless operator changes default condition. In mA or V modes, pump will start with a non-taro mA or V signal. Automatic Start Enableli)isable (INTernal made only) Press and held STOP/START on power-up. After rive (5) seconds, display will change to all dashes. Then, while holding STOP/START, press PRIME five (5) timr.s, Misplay will flash, "ON" or "OFF"", Use UPiDOWN (2,, V) arrow keys to set automatic start option, Press any other key to exit. When "ON" is selected, pump will start automatically at power-tip if it was "ON"when powered down. CALIBRATION Use only MASTERFLEX precision tubing with IVIASTERFLEX pumps to ensure optimum performance. Use of other tubing may void applicable warranties. 1, Select correct tubing sire and flow rate. 2. Press CAL, calibration volume appears and CAL LED hashes. 3, Press STOP/START, the pump will use its current calibration to dispense the specified calibration volume. The pump will stop automatically. 4. Weigh/measure the sample. 5, Use UPIDOWN (A, V) arrow keys to correct the flashing volume display. NOTE: if the adjusted calibration is too great, "Err" will appeir in the display. If this occurs, press the CAL key and repeat the calibration procedure. The microprocessor will retain one special calibration value per tubing size, even when power is turned off. The next calibration will replace the existing value. 5. Press SIZE to exit the calibration cycle, NOTE: After caliWation, the maximum and sat flow rates will change due to the new calibration, if these change by more than 10%, better accuracy can be obtained by setting the desired flow rate and repeating the calibration. Maximurn Plow Ratty ("OTH(ER)" Tubing only) 1. To set the maximum flow rate for non-standard pump he<3ds or tubing sizes, select the OTHer tube size:. 2, Press CAL and then FLOW, The maximum flow rate will then flash on the display. 3. Use UP/DOWN (A, V)arrow keys to set desired maximum flow rate. 4. Press SIZE to exit. 2 DISPENSEICOPY A first press of the LISP key results in the last entered dispense volume flashing on the display. The "mL" annunciator will illuminate and flash, Ttie UP/DOWN (A, V) keys are used to change the dispense volume, if desired. The STOP/START key then initiates delivery of the set volume, The amount remainincf to be dispensed will be displayed, The dispense function is(3xited by pressing the SIZE key. A second press of the DISP key causes the COPY annunciator to illuminate and flash. The STOP/START key is then used to set the desired copy amount without the nced to know the volume in specific units. A third press of the DISP key enters the copy dispense mode. The COPY annunciator stops flashing. The STOP/START key is then used to initiate delivery of the copied volume. The number of copies dispensed will be displayed after each dispense. After 9999 r,.opies, the display will rollover to zero, The STOP/START key is used to pause the copy dispense during dispensing: copy dispense can then be continued using the STOP/$TART key. A fourth press of the DISP key results in the last entered interval between dispenses and copies being displayed, The St=C annunciator will illuminate and flash. The UP/DOWN (fin, V) keys are used to change the time between dispenses, if desired, from; 1 to 9999 seconds, The STOP/START key then initiates delivery of the set volume, with the cirive autornatically initiating a new dispense after each timeout. The remaining time will be displayed during countdown. The STOP/START key is used to stop the dispense cycle. A time of 0 seconds (default) will require initiation of ezxch dispense through the STOP/START key or the Remote STOPISTART contact closure. Pressing the DISP key a fifth time exits this mode. Keypad Lockout Enable/Disable Press and hold FLOW. After five (5) seconds, display will change to all dashes. Then, while holding FLOW, press PRIME five (5)times. The MODE LED will flash whet)the keypad is locked and the remote inputs are still functional. REMOTE CONTROL. Selectable input (0-20 mA, 4-20 mA, 0-10V DC) S'FOPISTAR , CWICCW; PRIME via contact closure Remoto Control Setup 1. Place the power switch in the off position. CAUTION: Power n)trst be turnod off before connecting the external remote contral cable to ,prevent E ' > damage to the drive. 2. Connect the cable from the external remote control to the D13•-15 receptacle on the rear panel. On wash-down units, connect to the n)ating receptacle on the bottom panel, 3. Select type of remote control input and output required as follows' a. Press and hold the MODE key while turning the power switch to tine on position, After two seconds, release the MODE key. The initial display will show: "inP", After two seconds, the display shows either 0-20 or 4-20. b, Press, the up (A, increment) or down (®, decrement) arrow keys tc,?select t)etween 4-20 and 0-20 for current loop control, c. Press the MODE key again. The initial display will show: "out". After two seconds, the display Shows either 0-10, 0-20, or 4-20, d. Press the up (A, increment) or down (V, decrement) arrow keys to select between 4-20, 0-20, or 0-10 for current loop or voltaga output, er, Press the MODE key to save the selection artd exit. 4. Press the MODE key to select mode of operation.The LEDs indicate the selected mode, select either mA or V, NOTE. If using only remote STOP/START, PRIME and/or CWICCW, the MODE can be set to any of the three positions, 5. To adjust the voltage or current scaling for other than zero to full scale, press and hold the MODE key while pressing the FLOW key. This display will show "LO" for 2 seconds and then a flow rate. Use the UPIDOWN (A, V) arrow keys to set the minimum control Ievc:l. Press the FLOW key again. The display will show "HI" for 2 seconds and then a flow rate. Use the UPIDOWN (A, V)arrow keys to set the maximum control level. Press any other key to exit. The same scaling will be used for both input and output levels. NOTE: Tubing size should be selected before adjusting the voltage or current scaling. Remote STARTISTOP Use of the remote STARTISTOP is optional. It can be used to start the pump in 0 0 any mode by closing the input. In disperse or copy modes, only a momentary remote STARTISTOP closuro is needed to start or stop a dispense or copy. In �; b mA or V modes, there must also be a non-zero signal present, Once the remote 3O O 6O eO STARTISTOP has been closed to start the pump, opening it will stop the pump, In 'b'0'p" 'b rriA or V modes, it is best to wire your STARTISTOP contacts in series with the 0°U" 0 mA or V control signal to insure the pump will always be off when the STARTISTOP contacts are open. REQ1Y5LLOW 104 NOTE; Colors are those of Remote Cable, BLUE - Catalog number 77k0-32. _._...,.-----GREEN GREY 4. +Fl- PRIME CWICCW STARTISTOP _ TAC 41 OUTPUT - YEI-LOW TAN fR� ------ ,.. WHITE PINK �--�°•----_,,,INPUT MOTOR RUNNING o-20mA;4-20mA N.O.CONTACT . CIRANG �� rtEDlGREEN INPUT MOTOR RUNNING N.C. 0.10V CONTACT + BLACK BROWN OUTPUT Q.MnA;4-20rr�A VIOLET N.C. OUTPUT 0-10V �— -- —° RED ✓ N.C. 4 DB-15 pin configu ratio nlwith wiring scheme A. STOPlSTART B. CW/CCW 15 '�^ C. OUTPUT a 20mA-. 4.20MA !� + 14 I D. INPUT 0-20niA, 4.20mA E. INPUT 0-10V --°° 12 5 F. OUTPUT 0-10V � r 4 + C G. TACH OUTPUT + 110 H. PRIME I. MOTOR RUNNING N,O, CONTACT 1 + .J. MOTOR RUNNING N.C. CONTACT 7523, 7550 and 77301-22 TROUBLESHOOTING AND MAINTENANCE Fuse Replacement 1. Place the power switch in the off position, 2, Disconnect the AC power input line cord from the receptacle. 3_ Remove and check the fuse ,end replace if defective, A. 6.600 RPM GP-AR ASSEMBLY (included in service kit 07553-06 - Consolc Drive and 77300-01 - Modular Drive) E3. GASKET C. 1-100 RPM GEAR SETT (included in service, kit 07553-08) D. GEAR CASE COVER ASSEMBLY � q [3 J _ - REAR PANEL--7550-30, -50 -- -- - - --- .. A. IN-RS-232C IN-CONNECT CABLE FROM HOST COMPUTER !€ — OUT-RS-232C OUT-CONNECT CABLE TO NEXT PUMP DRIVE p I s B, EXTERNAL-RECEPTACLE C, AUX 1 OUT, AUX 2 OUT,AUX IN 0 D. IEC 320 POWER ENTRY MODULE E. T3.15A FUSE cT =7,a= CAUTION: Edo not substiEute- ..,........ _.. REAR PANEL—7523-60, ,70 �a A. EXTERNAL RECEPTACLE S. IEC 320 POWER ENTRY MODULE 1-e C. T3,15A FUSE As CAUTION., Do not substitute. REAR PANELS A. EXTERNAL RECEPTACLE D. T3.15A FUSE B. MOTOR RECEPTACLE CAUTION: Do not substitute. C. IEC 32a POWER ENTRY MODULE&INE CORD E. POWER SWITCH w„- ALL SETTINGS ARE RETAINED IN MEMORY A B C D E A B C 0 E �'� �. .._o a fin➢ e •p Q � O P 77301-21 77301-22 Troubleshooting _ REMEDY .... W.,,. ,,.,. SYMPTOM _ CAUSE _ A, Motor does not rotate. Display A. No power. _ 1- Chock fuse and replace if does not light. defective. 2, Check that unit is plugged into a live line. 3. Check connection of power cord. 4. Check the line cord for continuity and replace if defective, 5. Return for servicing, B3 Motor noes not rotate, Misplay I31. Defective remote control. 1. Place power switch in off lights. position. 2. Check that remote cable connector is inserted fully into the receptacle, 3, if motor still does not rotate, select INT with the MODE key and press the STOP/START key. 4- If the motor rotates, replace the rernote control with similar unit. If motor does not rotate, return drive for servicing. 6 Troubleshooting (cunt.) .� ,.,..SYMPTOM CAUSE REMEDY�M'. .. B. (cont.) Motor does not rotate. B2.MODE not properly set. 1. Check that the MODE is set to Display lights. INT for operation with front panel control or to mA or V for operation with remote control. 2. If motor will not rotate, return for servicing, If an error message is displayed, refer to the following list for possible corrective actions you can take. If these do not correct the problem, contact your dealer. ERROR MESSAGE CAUSE REMEDY Err 2,•,._ ......-- w�,.,.,, Motor over-speed 1. Clear by pressing any key- 2, Check for proper tube loading and pump operation. 3. Return unit for repair if the error persists. _ "Err 3°.--..,..,,,, Overload _..,..,..,.,. ... ..,� _1...w-Clear by pressing any key. "Err 5" 2. Check for proper tube loading and pump operation. "Err 12". 3. Return unit for repair if the error persists. "Err 7" Bad data. Operator parameters set 1. Clear by pressing any key, to d0aUlt values. 2, Reprogram operator parameters. 3. Return unit for repair if the error persists. "Err 10" Voltage out of range 'I. Clear by pressing any key. "Err 11" 2, Check that AC. line voltage is within specified voltage ranges, 3. Return unit for repair if AC line voltage is correct and the error persists w "Err 14"_,. w . Over temperature ,.., 1. Check for heat sources or obstructions to cooling. 2. Check for proper tube loading and purnp operation. 3. Allow unit to coot, Clear by pressing any key. 4. Return unit for repair if no cause for overheating is found and the error persists. All other errors _ Internal error or failure. w � 1. Clear(if possible)by turning power off and on. 2. Return unit for repair if the error persists. 7 Cleaning Keep the drive enclosure clean with mild detergents, Do not immerse, Replacement Parts and Accessories Description Part Number Fuse-T3,15A 77500.25 Gear Service Kit(600 rpm .. Console) 07553-06 Gear Service Kit(600 rpm Modular) 77300.01 Gear Only (600 rpm) 07553.09 Gear Service Kit(100 rpm) 07553-08 Footswitch w/ DS-15 male 07595.42 Connector DB-15 male 07595-52 Dispensing Wand 08-15 male 075951160 Hand-held remote control (NEMA)' 07592.83 Footswitch (NEMA)` 07595.43 Rernote control Gable, 25 ft. (NEMA)` 77300.32 x (For 77301-30 asily.) SPECIFICATIONS output: Speed: 7523-60, 7550-30, 77301-20, -30 10 to 600 r/min 7523-70, 7550-50 1.6 to 100 r/miin Torque outpUt, Maximum: 7523-50, 7550-30, 77301-20, -30 180 oz-in (13 kg-cm) 7523-70, 7550-50 350 ozan (26 kg-cm) Speed regulation: Line ±0.25% F.S. Load °{•0.25% FS. Drirt to'25% F'S. Display: Four-digit, seven-sogment LED Remote outputs: All units Voltage speed output (0-10V DC @ 1 kf> min) Accuracy; t0.5% Full Scale All units Current speed output(0-20 mA or 4-20 mA @ 0• 600 Q) Accuracy: t1% Full Stalls 7550.30, -50 RS-232C 7550-30, -50 AUX 1 and 2 OUT (Contact closure 5A @ 115/230 Vrms) 7523•-60, 7550-30, 77301-20, -30 Tisch output(TTL, 100 to 6000 Hz, 50%duty cycle, 10 Hz/rpm) 7523-70, 7550-50 Tach output(TTL, 16 to 1000 Hz, 501/16 duty cycle, 10 Hzlrpm) All units Motor running output (N.O. & N-C. contact closure, 1A @ 28V AC/DC) Input: Supply voltage limits: Dual voltage—Automatically selected g0 to 130 Vrrrrs @ 50/60 Hz, or 200 to 260 Vrrrrs @ 50160 Hz Current, max.: 2,2.A @ 115 Vrms, or 1.1A @ 230 Vrrrrs 8 Remote lnputs; All units STOPISTART, CWICCW, PRIME (Contact closure) All units Voltage input(0-10V IBC @ 10 0, ±50V common mode range Accuracy: *0.5% Full Scale All units Current input(0-20 mA or 4-20 mA @ 250 Q), ±50V common mode range Accuracy: : 0.5% Full Scale 7550-30, -50 RS-232C 7650-30, -50 AUX IN (Contact closure) Construction: Dimensions (L x W x Ft): 7523-60, -70, 7550-30, -50 11 112 in x 7 11/16 in x 7 3/16 in (292 x 196 x 182 mm) 77301-22 9 3/4 in x 9 3/16 in x 5 1116 in (248 x 233 x 129 mm) 77301-23 gin x 11 in x 4 1/2 iri (229 x 279 x 114 rnm) 77301-21 8 7/8 in x 3 13/16 in x 4 314 in (226 x 97 x 120 mm) Weight: 7523.50, -70, 7550-30, -50 15 lb (6.8 kg) 77301-22 4.0 lb (1.8 kg) 77301-23 9.4 lb (4.3 ktq) 77301-21 9.5 lb (4.3 kg) Enclasuro Rating: 7523-60, -70. 7550-30, -50 IP 2.3 per IEC 529 77301-22 IP 22 per IEC 529 77301-23 IP 56 (NEMA 4)per IEC 529 77301-21 IP 56 (NEMA 4) per IEC 529 Environment, Temperature. operating, 0° to 400C (320 to 104°F) Temperature, Storage: -250 to 65°C (-13° to 149°F) Humidity (non-condensing): 10%to 90% Altitude: Less than 2000 m P011ution Degree; 7523-60, -70, 7550.30, -50, 77301-20 Pollution Deggree 2 (Indoor use—lab, office) 77301-30 Pollution Degree 3 (Sheltered locations) Chemical Resistance: Exposed material is aluminum,ABS plastic artd vinyl Compliance: UL508C, CSA C22..2, No. 14 (For CE Mark): EN61010-1 (EU Low Voltage Directive) and EN61326 (EU EMC Directive) 9 WARRANTY Use only MASTERI=LEK precision tubing with MASTERI"LEX pumps to ensure optifnurrr performance, Use of other tubing may void applicable warranties. The Manufacturer warrants this product to be free from significant deviations from published specifications. If repair or adjustment is necessary within the warranty period, the problem will be corrected at no charge if it is o not d hose ue to Misuse or abuse can your part, as determined by the Manufacturer. Repair costs outside the warranty period, resulting from product misuse or abuse, may be invoiced to you. The warranty period for this product is 2 years from the date of purchase. PRODUCT RETURN To limit charges and delays, contact the seller or M;�nufacturtr for 001110rization and shipping instructions before returning the product, either within or outside of the warranty period. When returning the product, please state the reason for the return. For your protection, pack the product carefully and insure it against possible damage or loss. Any damages resulting from improper packaging are your responsibility. TECHNICAL ASSISTANCE If you have any questions about the use of this product, contact the Manufacturer or authorized seller. cote S Former 625 Fast Bunker Court Vernon Hills,Illinois U.S.A.60061-1844 1-800,Iv1ASTERFLEX(627.8373)(0-$-and CMM2 NY 11 (847)540-7600(outside U,S,) (647)540.7600(Lwcal) FAX(847)247-2920(U.S.and Canada Poly) 11 (847)549.1700(Fax outside U,S,) www,maslerflexxom e-mail:locliinfo;p�Gnleparmar.com ' Ib SUPPLI94 CERTINEP Printed in U S.A 10 APPENDIX A 1.1 - SERVAL CONNECTIONS 7.Z -SERIAL DATA FORMAT Pump DRi'VE COMMUNICATION 'Tile 7550 Digi(al PWM F3LDC Dsives communic-ma 'nie serial data format i5 full dupIrK(silllttS(atl¢0usly SPECiFICATION with each other and a PC via a smidard DB-9 V:ulslni#and receivc),i star(bit,7 dala bits,One Odic modern cnbic(Cat.V22050-54),Older satellilc units parity bit,and one ship bit at 4800 bits par second. 1.0 r LINKABLE INSTRUMENT have A dual 6 position modular phone jack labeled All data transmitted will consist of tharamrs flout NEE'FWORI( "IN"and"OLJT",Pin I on both jacks is located the sumo;trd ASCII clmracter se(. ;t,wards the top of the drivc.'I'lia control computer Note: 0410 parity is defined such that the?.sum of The Linkable]ttstrumcnt Nmvork is a serial Will h;lve a standard Dn-25 iu [S found tin most p fit (he CI€itt 1Rdiwldn;ll bits is an Odd rill rTl6C•r communication sywtcm consisting of:l control RS,2.32C(:om'lcctions.The DB-9"A'F"'type (1,3,5 or 7). conlputcr with One RS-232C port and one or»lore COnllvett7r E'an also he used vt'ilit the I)l3 9 to I)F)-?5 salcllitr units.A satellite unit can be a pump drive adapter irlcluded with 7550.64 Compun:r to Pump 1,3 -SERIAL PROTOCOL (7550.30,-50).mim,controller(50003.00,•05),or cable assembly, any future product that Conforms(o Ili(: All(r:trlSRlissionS origutatc or are regUeste(I by IhC ,my f ul ire prods protocolformdefined in this "IN"',JACK control computer(rrimter).It may issue comlimods desCfilrylirrn.This destocolldn describes:lit the Pin 1 -No Connection directly;lml it Holy requcsl that the satellites report, dcs rmatinn his kit c tcrnlnldeicrib will,o pumfl Pill 2-Receive sign ll from the compulet when asked to report,the Satelhcc would scrl(t the. drive.Since much Of This irlforrnation Applies t0 Pin 3-"fransnlil,yih,nal to the rurttputc'f data tetlnrstcd.Should A salcSlite require othar products,the tern)"5atcllitc unit"will be used Pin 4-Ground cortmluuicalinn with the computer,it has Ole abilily Pin 5-Re lrnsi t0 Scnd i2TS to Elie cum ullcr as it jSencric lean for:lll devices colltpuliblc.with the q ( ) F to ol)cr:+tC the request lO Scnd(RTS)line,Upon Linkable inslrumerll Network.The lcnt"pump Pin 6-No connection rccelving the request,the Computer WOUld MIPOnd (lriwc will be USCd WhCR Elie illf0Tnla60n AI1plIC5 "OUT"JACK vita(Ito,serial line(s"lion 1.11). Only ley NSASTLRF'I.EX Computerized F)r'ivcs Pin I -No connection 1.4 START UP SEQUENCE (7550-30,-50). Pin 2-Reque.at to send(R'f'S)fr0n)the Rcxl rmlclhl,. Drives(7550-30,-SO) Pin 3-Ground Normal start up would consist of iurniing on nil the All communicali0ns 1Ktwccn the t011IT01 conlputcr Erin'i•R(+t('R'c si Zrml From Elm next Salelllle S:l(clltte units fif5l and therl the control Computer, and satellite units i5 Dosed on a pseudo tlaisy-chain Pin 5•Trmismit signal to the num Satelhic Fach satellite will enable its rCccive and lransmii pr(ncipic.The Ertinsillission line of(he control Pin 6-No conncctim buffers and Activate its R')"S line,The control conlputcr will plts5 through the input Arld output 1.)13I25 PI.I!(i 0,14 CONTROL C0tIP0TE R computer Would then send the enc;uire<E'NQ> huffcrs in each Of ills satellite Units,loch Satellite pill 2•Tratlsmittcd data to satellilc command jr)response to the Active RTS line.Upon unit will have:the ability to turn the buffers on and off pin 3„Rcccivcd data from satellite rccciving E11c<ENQ> eorrinland,all satellites lvith to block communications from othur units bclmv it in Fin j•Clear io send—RTS from satellite an active R"T5 line would disable its receive and the dalsy-chain,Tile output of the control computer pit,7.Ground transmit buffers to the satellites below it in tilt a'OuId pas,Ihrougll cmah of the pomp(Sriv'cs witlx,lft daisy-chaicl Next Elie pump(b'ivcs would respoild 17B•9 PLUG"AT hype"ON CONTROL with one of the following sttin,Gs depending on its SOf(ware assistance.fr'(rnl the purnp ctcivc,All Pump CONIPUTF,R ffl iv`)AND SATBE,i,xr'. F)riv'es ill the daisy•Chliljn[Must be powered up to »sod l nUtr)bCr and rcrsiolt. }''in 3•Transmitccd data s0 satcilitc enahlc commimicalioiis with all drives, Fin 2•Rcccivcd data front satellite <STX>P?0{CR> on 600 RPM 7550-30 Tile icceicc line of the Control computer will 040113tc Fill 8-Clear to Send—RTS from satellite <STX>P?7<CR>v 100 RPM 7550-50 in tilt U;fnsmitter of Ills:last satellite in Eli(,.cbtin.It Pin 5-Groml(S The control(:nr'upnter would only bce the response will also tic double buffered through catch saiellite. U13.9 SOChF,T ON 5:�'fF1 LI'Tb;()]C1:) from the IirS1 satcilitc in the eltaiu since Finch of the pump doves will have the ability to, turn Pin 3-R.e(9ivc signal from the C011TVIcr communications with(he others is now blocked. OFf il:input receive line and place iLs Own transmitter Pin 2-'rranS1nl(signal to the computer The control C0l'llpuler would therl send back CSTX,., (ill(ha receive line t0 the Control eompEl(cr, Pin 5-Orutind f IInrCR>will)lin being ii nurnbcrstuting will)01 A third line,the Request To Send(Rl'S)will be a Pin 9-Regitoi trs Scnd—.(SITS)tc'r the conlpu(cr fear the tirsl s,E(cllitc and increnlcntipg for each similarly buffered line,Fach satellite Will halve(he Salcllitc Up w 25 maximum,if I}Ic pump drive Y The serial)line,behccen units will be passed from fcccivcs the 4;1(a without errors It will perform the n))ilily to set this line.lu signal the computer its unit la ulli(by:l hardwarc butler an Elie input and m u(:s[to scud. following steps; 3 connecting 11 GIffCCily In the ou(pUI driver thrniigh:t The n):r.tinlum number of s:llcllites is linlitod to 35 hardware ale,Tilts way any Output Oilly sees One I. Deactivate its RTS line mtd c,uible the receive by the Linkable InslrvnnCnl Network software to input load,11 riowce i5[Umcd Off On mRy pump clril'i bufl'rrs to the next salellilc, minillli2c:cornrilunicatioo lints.However,ills m 59 all strives helot'it lei the daisy-ch:liP Cuilnnl 2. Send an cACK->to the cuntrCil Cnlnputer. s;tcllite.ti could be controlled by a single RS•212C cammunielt=^, ,. Enable the Ir.immil buffar from,,the next satellite Puri u,intt Custom softw:tfC since satellite urlils can within )00 milliseconds after the last byte has b,.assigned any number from 01 to 99. been Sent, 4, Put a P and the satcilitc number received in the first 3 posil.iorts on the salellilc display. �..-..,,�...,..... �...r UC:E L7TC DCE DTE L)f3 25 IN OUT IN OUT J32:---- ----> 3 3 _------> 3 3 CONTROt -_- -- -- 2 SATELL111 2 <-._-_- - 2 SATE11-ITE 2 COMPUT [ '------- 0 01 f3 < ---W-- T- a 02 6 S 5 DLL 9f° D13-9M DB-95 D(3-9M Figurc A I -Serial d;lisy,ehain conneclioils 11 After the COutrol Computer receives the<ACK>it will sec the RTS from t1w$text satellite usld again <STX>P01S+0130<CR> issue the.<f:NQ>command.The above process will be NpCalcd until all s;a(Cllilcs arc numbered, Carrlpge Fleturn Of)hex Start of Text(02 nex)—'� ( ) If a s<t(r:llilC does not receive valid data Rona the Salellile tdentiiicatiorl­^ ' —"—Pararnelor field(0.32 char) control computer or detects a transmission error,it ^^^^Cortlnlond Character will send a<NAK>.When the control curTlplstet Salofiit9 number reccivrs ille;<NAK>it wil)$Cscrld the <STX>Pnn<CR>to the saaili IC.SM6011 1,10 on Figure A2 error handing describes tit:maximum retrics ilic ciokus control computer will perfarm, ei5c direction,tut R2j5.37 revolutions and list ofrs panlclers would all be accepted by tlyc co If -satellite is turned on after ill the other salellilcs s(a(l(hr drive.'1'he rlsflxirllunt number of Characters satellite as valid: s allowed in one pump drive.string is 15,including (s=spaced) 00200.00 have been nunibwred,it will be nunybcred the s;lmc <STX>,Pen and SCR>, ss"00,00 ;1s dcscribcd above with the next available number If ss57.00,00 no Commands have been sent to the other satellir68, 1.6.1 .Command Featurex 5sAsS200 If Commands have,been issued,the satellite is I I\ I.I T' AI f7INC 200,00 m4irncd a tcnlporaty number srarlirl f,with 89 and l3efor6 a pump drive c;ln be controlled,it must 2000 deciemcnting for each subsequent salcllite.l"his first be.nthnbcrcd.If any Cornniand is issued 200 Will cause tilt:sa(clliic to TClcaue its RTS so norm;; belUTe(his is done,the salellite will not respond. Communication can proceed.'I`lic operator will be $,'j.1 -Satellite Data Fields lerted to the condition thus anathc(satellite lilts 2.SETTING SYEED come un-line:ylle.!needs to be,tlurinhcred.'1'irc if a SPIiEl3 colnmurid is issncd after the Spccd Any data that it sRtCllilc sends to the control operator will tte.n be able to assign the new Ita1 alr'ea dy been set,llw.new speed will be tiscd. computer will have a fixed nunnhcr of characters operltor a ni{theitf SO that tley W111 appe;SC COrrectly If the=pllrnp drive is rumrinF and a different wl)iCh is CICWTlllined by the Coinmand.For example, in the system,7 hL control cv;llputcr will use the dircc(tOP is Sent to the I)Itrnp,the pump will send if t)c control Ciut)puter recltrus(Cd the cumulative following commands to renunnbcr a suleliim b;yck a<NAK>.A hall Command reels(first be volurl]c,it always receive 10 characters [S i'X>f'uo1)nn<Cft> is u�el Before the direction can be reversed. representing(Ile cumulalil'I;volunlc(0000000.00 rir 3. SFTTINf;krVOLUTION8 9999999,99), The oo is(hu old satellite nurlibcr and nn the:new When"Revolutions To Go'arc Set with ibc V 1.8-PUMP DRIV15 STATUS number, Cooiri and,they are addd41 to the MAI MvOluticns REQUEST' If a satellito is reclucstine to be numbered and the to go counter.'1'hc lllaxi+l)um this Coileltel'can be When the Cuntfol Computer requests slalus from the control corlipule.r has alrcitdy issued 25 smelliwC is 99999.99.If a revolutions to go count is sent to pump drive(1 command or<I;NQ>),the swellile nlrrnhe(s,the(,rinliol compureT will assign Tile the;pump drive which would cause the.Counter to wilt respollcl with the following slalus information szt,llile the n(lrnbcr lit)as des('ribed in the prueediol,, over now past 99999,99,the pump drive will not (Figure A3); paraurnpli and alert the operator to the situllion, aiit3 the value tO its revolutions to go cuunler and will sued the control Corn surer a cNr1K7.The �inte. "Pun11)not numbered"IS also a pumpm slas If u satcllile is powered down;1f(cr it has been l bu(it is not included in the pump slalus bylo numbered,it will I)c trcuted as tl new unit its revolUtio$16 to go counter Cain be set to zero by using rile command,+rllich will ahu Grose the since this Condition is bandied separately dcacribcd above when it is powered up again, b using.01C P7x(sec section 1.4). pump to stop if it is running when the'1. 1.S - REMOTE/LOCAL conlnunl(]is received. 1 h' -.n file satellite sends(he status information,any C�i'EI AI.IQN sUllus conditions that Lire la(Clieli by the satcllilc will Orice a SatLlllle 15 111 the rC{r101t`mode,it cite be 1.7-CONTROL.COMPUTER be clearcd by the control compoics Sending an pPOAMETER FIELDS <ACK>Pnn[CR>,Ifthe satellitLt receives the 1 returned to lueat illodc us'urg the control conlputcf command a Will respond uvilh the same status and the 1.,"command.If the control cornpiltCr The parameter field sent by the Control computer is again, pragrum is no longer running},the-satellite can he variable in Iengb1,The control computer will hilVp information. powerect off a n(l then on to reilrm it to local t►ic option of using lt'adin5 zeroes,)Radinn spaces, operation.ff tilt`"I_"command is used,the sat(:lliuc or no padding air;all.For exampic,if 200 revolutions will rewin its assigned number and respond to w:$5 to he sent•.thin the V command,Tile Following rccqucsl commorld;from ale Control comp»atr but _,,,,, ,,,,� —.•,� tcnore corurol commands. <5TX>Pnn1xxXXx<CR> 1.!r- Ct]1ViMANP lr'CYIYMAT t -OpOrdlirlg 2Fotu& Communication SlAlus Mott commands from the Control Computer are (1 n tgmote,0=local) 0—No error preceded with the slafl of text<SII X>charaG(CF 1 r Parity odor (02 hex).a surcllile identi5kalion letter(P for Pump, Fluxiliery output 1 elatus P x Framing error i J for mixer)and t%two digit satellite number (0=ati,1 =:on)..-- --, $=Ov(irctm error (01 through 99).NI)robers 00 and 90 Through 99 are. Auxilinry Input&talus 4=Invalid command rWw.cvcd for sprciul cases.When thr.5a1nc (0=upon,1 =closed) ,m 5=Invalid data Conirriand is to be cxecutcd by all pultip drives,99 its sent for the satellite nun16cr.After the Command pump Stutus character is the pararn0c(field whkh v:lrics in silo see Pump not numbered, from tern characters to 32 depending On the tied bralpw 1 Pump numbered,availing comrnand,A carriage return<CK>,(0b hex)is used to ii1(lienic the end of a Command string,(N Pump instructed,for it ins t tructed,waiting u the cxceptiows to this complilu issued cornrbaml 2= go format(Ire<GNQ>,<ACK>and<NAK>.)Sue to 3 Pompm I=immure A?. = p running q::Pump stopped by local More than lane cornrnand can br.pet in u canmlarlil stop swltcrh string,as shown rullowing: $=No motor leedbaCk <STX>Pot1540500,0VU255.37G<CR> 6:Overload 'i'lle tltlovc nxdtiple colrimand shin<<ex;lmplc would 7 a;Excessive motor sal ti$e.speed at pump gatLllisc 09 to 100,0 Ri'R1, 411^^1� yMn�M M� leetlbN+Ck Figure A 12 1,9 T SATELLITE RESPONSE 1.11 -SATELLITE [it~C, VEST TO it will send an acknowledge<ACK>Nn<CR? �� which will cause the satellite to release its RTS When the pump satellite correctly receives it line and enable(he RS-232C buffers allowing the 1'omnland,it will send back an<ACK>(06 hex)if it when a satellite wants to communicate with the satellites below it in tile daisy-chain to was not an all plmlps eanintaild(1199).If data h7ts to control computer,it will turn on its requcl t to send communicate.If the Control computer detected be sCnt hack t0 the master in respunsC to the (RTS)litre and then wail for the(LNQ)enquire any error during the tr;insmission it would send conisnalid,it will be sent as shown in Table 2.If the clu racier(05 hex)from the control Computer,TU. the enquire(LNQ)again which would cause the satellite detected an error while reccivio,9 a following list shows the possible conditions 111aL satellitc to re-se•nd its response.The control command,it will respond with a<NAK>, wOuld cause the pump drive to activate its RTS line. coniputcr will rtt ry a maximum of four times before aborting and reporting the error to the .10•ERROR HANDLING I. Auxiliary input shiers change. Operator. Depending on the error code received ft0rn(he 2. Nfotor error, 6. If more than one satellite has its RTS line satellite,the coutro)Computer«ould have to take 2. Stop key pitsse(I at satellite while in the remote cliableei,the COLWO)Mllf.WIV would sec only the appropriate action to try to chminaw lht error mode, response from the sa(ellitt closest to it,Affix the condition,(.ommuniC;ilion errors of i)pc 1.2 or 3 ctosesl Satellite sent its tcsponse and T00,50 the indicg(c tL hardv:arc lypc error:noisy 4. Progranlincd 1,ulumc was reached, M's Brit,the control computer would see tilt' comnlllnieation lilies,bad connection,glitches or 5. Power up, RTS of the other satellite and again issue the circuit fhl)urc.tomnllloicanml error codes 4 or S e0quiie command which would allow the next could bC hardware errors as previously described Or The following is the scqurtl ,of events foi'when satellite with RTS active to respond. softwire CrT'ors caused by incorrect c0111102nds or RTS is ae(ivateel by a frump drive; 7, If.1salellitr:was responding t4 an enquire duty bthl g scut by tilt,control rnmputer,For I. Snicllile etlat)lcs RTS line, conunand and another satellitc with higher h;rrdw,ma tYI is errors the contro conlpo l ter would aY 2. �Vhcn control cant puser detects RTS,it"'ill priority also started to respond,cutting off the sendilllt the same coolmand to see if dye probknl transmit the(I-NQ)englrire comm<'lrld(()5 hex) first rt:spondint sal;:iliac,(he control eompuler wils on) momcntar ,If an error code is rctullicd Y wouid receiic invalid daw and get Some type of Y Y ,(ter it completes any commun'sCtelions it may be fum tinier in is row of if there is nO icsponse at it in the process of doing. el'ror(parity Or framing).This would cause the the control computer would abort tryin;to send tI;1 control cor11 liter to reseed 4lic enquire.but this command and notify the operat(n of the type 01, 3 When the satellite that has its RTS line enabled c P 9 receives ihC cFNQ>it will di5lhlc its R5�232C tune only the hither priority sntcllitc Waal(] 10-1101' res grid since the COfnnlunicaLions witli tile lniver buffers icy block the other satclliles below is in the R If a satellite clui;s lint respond;it all,the control daisy-chain from Communicating with the control satellites is bloc4d- e011lpuicr call,issumc one of thw R}tlowing: computer.This would give the smlllite elasesl to 1, If all Other si,ifellllet eonne4wd after the s:Nellitc the control corliputer the highest priority if 11109e in question illso(ioa't respond,11tc: than one satel)ite enabled its I2'I'S line a(the.51nic con)nlunicaiion link is broken al that paint Ur;Ile Lillie. Satellite is drfec6ve, 4. Next the pump drive will send the response from 2, If all other sa(ellit"respond,the inilespandillg the I conuyland is shown in section 1.8 g(,tcllitc is eidwr lllened elf,removed from tho 5. If the control computer received the satellite loop,or defective respolisc without any erms(parity,ovcoun ctc.) COMNANCD CHARACTERS FROM CONTROL w PARAMETER FIELD COMPUTER TO PUMP It IZcrlicst nuvlil -y�� .,....,fi- Request in lul slait" none Control au. 'liar Uu1 uts when C)cnnunand exEtcutcd xy,x v;lux 1,y_aux2, 0=Olt,I r-on C Request cumndalivc fevolulion COuntcr (1011c (iogticst reculutinll,to ro teanc G CIO Turd pulllp oil Mild auxiliary ootpui it pr,:5i:( nonc...Atli for nnmbef(if rcvolUbon$SCt by V COmTlland 0=contnluous fun until Dials cornalaud }l IN11(turn pump o(f) none i 1 f�Xqucst stows dual none I K puqucsr front panel mvitch pressee)since last K command none I. Eliahle local operation none O Conu'ol auxiliary oulpllts'inmiediaOy without affo.eiing drive. xy,x=sax t,y=uux2, 0=off,I r o0 R tautblc(Cmotc operation 11011e S Set motor direction and RPM i,XXx,x,-XNK.%,+xxxX, X.XXx ,t=C1V,--..CCW S Request nloror direction&.RPM aunt U Change s;ltc)lite number nn new satellite nUnlper V Set number of levolu(ions 10 t1n1 xxxKX,xx 7 Zero revo1116011S 10 Fo counter none Z, Z.,ern ctun111116W NVOlntlOnS 0 <CAN> Terminates ligei or data up(o gild incluclinl}ST)i(used prii1111'ity Ibr keyboard input) hone <I':NQ7 f;nquire whieh,cytcllite hoe activated its RTS tine 11onc � � �•^�-1A1YM ']-able I -Pump satellite commands 13 CONTROL COMPUTER � 1'IJMP DRIVE COMMAND 5'Y'I3INNG RESPONSE <S^f-X>PnnA<CR}^111Y�~^^ <STX>Ax<C.R> x:0��open,1=closed <STX>PnnBxy<CR> <ACK>or none if P99 xy:0„off, I on x=au.x1,y0aux2 <STX>PnnC<CR> <STX>Cxxxxxxx,xxeCR> max revolutions=9,999,999.99 <STX>PnnL,�CR> <5TX>Exxxxx,xx<Cli> x:revolutions to go(99,999.9)Max) (•xxxx.xx if drive overshoots) <STX>Pnn0<CR> <ACK>or none:if P99 <STX>PnnFl<CR> <ACK>or none if f'99 ,eSTX>F1nn1<CR> <5TX>Pnnlx7.xxxeCR> (see section 1.8) <STX>PnnK<CR> <STX>Kx<CR>(Sea Seetioll 1.12) <STX>PnnL<CR> <ACK>or none if P99 <STX>Pnn0xy<CR> <ACK>or none if 1'99 xy:0=oft,1 ,:on x=aux1.yimaax2 <S1-X>Pnnk<CR> <ACK>or node if P99 <5TX>i'nnS+0130<CR>or <ACK>or none if 1`99 <5TX>PnnS+0130,0<CR> <ACK>or done if P99 <STX>Pn nS<C R> <S-1`X>Si 0432,9<C:R> <,5TX>PnnUnntiCR> <ACK> nn=01,02,03....8 7,96,89 <5TX>PnnVxxx.xx.xx<CR> <ACK>or moll,if P99 V max n 99999,99 <STX>PnnZ<CR> <ACK>or none if P99 <STX>PnnZ0<CR> <ACK>or none if P99 <CAN> <ACK> eENQ> .STX>11'?x<CR>(on Pun1p power up) <STX>k'nnlxxxxx<CR> (see section 1,8) fthle 2—S1111pli:pump cornmands and responses 1.12 FRONT PANEL SWITCHES 1.13 ASCII CONTROL CHARACTERS USED The control compotes r.ttn read the satellite's front panel switches by issulnfz the K cnmmand.The DEONtAL Hl<7e CM1i1ltAC71E�t�� ,^ thecilit swiltich F(intid Sine.)iie c last i eo ndreatinr --" "-- p nwid 2 02 STX Start of'rext (CTRI.^R) was acknowledged.It n1l.lrr:than one key Was G 06 ACK Acknowledge (CfRI.-n pressed,only the last ones pressed is indicatcd.After 5 0.5 FNQ E1icluire (CTRL-F) the control computer recelveS the satellite's swilcli Stata5,It must send un<ACK�I'tts><CR>to inform 13 OD Cli Carriage Return (Cfk�L•A1)(CR) the satellite it can fusel the swil0i strltus to no key 1 l5 NAK Ngative Acknowledge (CT RI-�.V) pressed.Table 3 following short'S the character 2,1 16 CAN Cancel (CTRL-X) returned by(he K command Ind the Corresponding switt;l)for pump units. Table A.ASCII control codes used 0=No key Pressed 6 v Dir k =Slop/Stan 7 my Sitt; 2 r,Prism 8 L 11 1ow isle 3 v!,Mode 9=:Down urrow A=lhspcnsc A=t)p arrow 5=Cal Tablt:3•K cornrnand key codcs for pump drives 14 ' taabw -11 W `FY W Y V wyJ sr�s �' Qy E C ) U 130 (Atta q, C `° o '� L �' r _ r' C7 co r a a td wi p� U Ol,~ w 0 CO 04 so LO a: UW co LU 15 � r C7 CD r �006 0 'Y U pTIf '•� ,� C nJ tls C �' 41 � s � '� �J � C7 � o `� � � " 2 v ibv �� u ����' fix° o p N 7 in O4q G Q •CFS� WF hA C CI m•-k ti�� L U- andj C C 7 O �a a u i..7 p � M17 D t� j [ C c1s v+ dl ro v ow jpb fpmWU.. QOUptc w dY ._ 01�.. w�,. YV £7') D,. Cd vs "Y , p �, ro �-,1 u p O C,�. G's t .�i c[ D""m K ICCfi `�G =Y O � . M IOV6w a «. boa u 1 r5 C � ? L vTso 'yv;� Yc, oE " �G s, a� a. LO oWn ?a CL) o- cnbv,aCro R c0 µ i,r vY N_ m co W Ifs.�.rn N u m n M r�M C9 9 L; 0) , •� E ro U%.1 O N n Q C b a ; d� �mcv�'� �N Q,tMm m Lu d Gf �^ G Mu Cs '� C9 C ri H rz rz 21 � Cif G w of C C rZ ej j . o ,� ro mac, �, �. „F°-� � � r .c mu to � � 41 N Gib ' k,. O G7 ID a, 7 � Q�i M Q Q m S FC? N Q .., p CP L S W m f� W r+rti ii'!4i tl'}. ri c t _ �VI L'l 1i Y 4}SLy VT �ff Le;N LR ( 4 fryD�m �my�{vO i� 04p0 PQA pY' O F'+ N N '}N M N C?N N 0 U1 X }S Q�c� T�'T'•C �I aaa� � !/�11 f h Y f [A f0 •i� r V O e' �e�eQa eQaQr� ooGo !`3 u�i ���y k ?C ... fo �u7� ��yy''����••, pp �m�t � ,� A Ar7 � E E �7a i%Y 3 3 ..e..d v, ai� ''� r n�� .i'v`rS r�r= c S.� ,fir �•� 4 � � `Ln c� � w X Y. .. ...,,,,.,. G�1 141c��? W i-h V a •� � z O d+ O 6 � .� ��� � �� '.�V x^,L,, � � r��i�` c Y'+r� r;n 4 G� Q7 •G Rf' R' .$: � a, O � � ,p �� �iq A �_r ,"_, rd ti7 G ]" 7' p IA, �✓r o eY �1 r v," N N V r 1D a V C.1 n M 1 G7 rt. -7 � C o Fi ......n.... �� m �tt vi Ui cn fn en ch fh LA to T S E [t tL 43 LA wo K 2 N oo ra ao oo as co L77 o b Ceti w:fti e+i r ni r•i w C .E9 m .0 •� � m � O. L, v.2 K s: �y r+f o N$.� n r r _ O © Y3 E Oti h•• .•..• 'm m �2Ki � ��o 0 7 19 � 'C � � ' n n M1ry n r+ rn r-r•v u•, Ls ^ Q� V+ �. CJ,. ,�� O O _O'1`f L a 4 u a cx, o dj fir' c t p P.M C m g, , C ri h Q trjp G .E r nG - QL 1 o [ ca Y Cis C y, Cis � � O 6s . t pb C d p w CL g 'E o'o a 's o ZACIO a m root cv rrL Jt Q o ° W Ul 0-4 cap $ M U C1 <is r a, C V^ lry .t y g� e�'b z C c z O y V'Z.t4 co uo tu Ll C� C, 4 ;L a+ b y a J ttJ Wl ci LU w.ID tea �A 1 a uto o ci �a Co? y c qTE O 1 a' 1 la l n w,� p < � tD 01 a xti T, e D - o rn `> q �,OLO LO ' t , O , wr t � LU ' C) cLc c Cu L E. u n u -0 = N F Q oCir 0 a r, V)C o , t1 Ca wa a w z C luv HtL Li cr rn o �ec, Ec t s Q,to a a,a a ar - .... I r a) 'a u F - - r� r, w� ILA Ldd ;�-p tp y r�s ¢ r < JJ~ �� d ��0 z(n i E a..,, tif E L M Uq5 C rJ !L, U, 61 m L e"" a N N as U ♦W� a, �� C LL CL _U' r C7 C H m E uj cr. E. ro ti Tj �. ) a+ m < mY ?r." Q S tn O`^ N . N,� Q.LU co C CL ❑ .� tl7 0al .. L. .' rn C rW: .r Z aiZ r r 0 C)t en 6 �'7 o CL e� m mtUiu � a, O ' � " , �.,. am � w m rc7a,Ut GaW p tu�� -p a vi U' O aO mm p N �} t PeA O hz I`0`� 72 c. Nf to) +5t7 m ni ry w ev nr of N � � 6 EL :v x 1+ 1+ M1 itix r� s~ti k� Q 0) ►�.+ C O � d (u x p hh L �y ul S M1 o .V C {� J uLn g O m C) Ll � G l U E CE: 0 F^• UO C LU E d � �q 0 tail CL � w n a.. C37 41 C1 CC EOJ ca t O CLen o c 4 CP w ti' to L Ct? ZIQ U. { L)i e t n en b ¢ CL M1d X •d , Q T 1 w to aeu Du-U O LEI- N F 4 P- r E eu Lu E F E '� c ai a� is wE .n2 � �CL 00 W EE � e q C a, 0-- mLLJ z q 0 = L� CC4 -- N tri v Sri cti ISA + 1A+E 0 EB-1 91 e 1 114" Corporation Stop with a 3/4 " Solution T'uhe RATED TO 150 PSI- Optional Flexible Hose Assembly 3/4" NPT Inlet Connection — SS Restraint Hook — SS Safety Chain J (Lirnit Chail7) Packing Nut ; 13.75" w/300 Series o-6ng Salution Tube Adapter NPT Briss Corporation Stop x, 3 Tip configuration /4" Solution Tube -- Process Pipe Specify 45 Degree ....,..............--- Standard Bevel vE±rtu;al Installation shown iar �,_.. clarity actual IoCfitinrl fYlay vary SAMPLE PART NUMBER EB-191-B-P-5-0-ASSY rORP. sµ TOP& COMPRrSSIOHN NUTS � AS �-M iLY OP TION B = $ress Inicudes: ball check valve, polypropylene(lose adapters, ss hose SOLUTION TUBE MATERIAL --__. clamps, polyester reinforced pvc P- PVC tub ng, and ball valve CP_CPVC $ Stainless Steel - TIP rONFIC;IJFZII ION H_ I°fasteiloy C,; 0 - Standard B = 45 Degree Bevel t.t=NG'f°H OF SOLUTION TUBE INTO MAIN ----- Specify longth in inches SAF-T-I=LO Water Services Corp. 4p71 E. La Palma Ave . Suite L,Anaf)eim, CA 92807 tel 714-632-3013/fax: 714-632-3350 www,saf io Corn SAF-T-FLO Components - Infection Check Valve: Pace I of 1 ,D � CYclt;lr'rl 9:'lir•,:1'Icii r . "I iD 11'I G - Injection Check Valve Injection Check valves can be added to any chemical injector or diffuser.The addition of a chock v:alv(? will eliminate k)aekf3ow inlo a chemical feed system, Spring loaded ball check valves are available depending on the size.Chock valve seats are tavailolbe in Vilon or EPDM, $S Spring Loaded Spring Loaded ' 314" and Above 318"And 1/2" i ! � I ..I IIi9�•9;!"i;f,:'M1i yYl� Ibi f,91 i:,1;klti ', FNPT Inlet X FNPT MNPT Inlet X Socket �•,F:f,ti{•::ii, 4i7!'rl9'L9e1C,.>:zi PVC Ball Check Valve --. ------- -- 314"and Above l',.,,,i::11991:'r99•I•(:'Cs Li tii'i(.I'. .iiYi:?i':S�i43!'f"�1}(i 13%'9C.'1<. • .nnnurvnwmuwr��wr.���� .•.I W FNPT or Socket Inlet X FNPT or Socket .4�::�. r i•Ir.r •'l..l 'I'4'ii:'ti :,.4 5.' rl:!i l7tfp:IIWWW,SFlfCt�t7.GOi77IGOi77I70i1G17t5/il7Cjex.E7ti77� I/7/'2009 SAF-T-FLO Components - 45 Dogree Tip Page ! of 1 A O 0 A. M� 41u t<n,:at Srl, r Irritl l �. 45 Degree revel Tip A 45 degree bevel flan be added to any single ooinl injector. The 45 degree bevel lip on a single point injector prevents the chernieal solulion from drilling ur.!the downstream or backside of the solution tube. fn applications where the chemical feed rate is low and the main diameter small,using a plain lip carl result in the chemical solution causing corrosion to the inside of the pipeline, An alignment arrow is placed on the top side of the injector for positioning the lip up or downstream, Pl ;t.ItIC. do Flow i•„?Y',all? .,�Y:� h'rC!7.7�i:yeiS ,:.i5i,ei0'iM1M1I'f,;f4il Cl 1.i•t•i1 t.li 31`r;•IIL:'C l',ol;;�ti;;i?;is http://www.softAo.coi3i/coiiiponGiits/45-d,gree-Iip.htnil 1/7/2009 SA -'1'-FLO C ompone;lits - l- lexible, fiose: 11ag0 1 01 z xl. r C.E1CirijC�,i h1Jr"',1i+y�1.. ' f.,,�"r ''r� � 1r��F� �� �r� yi:l�"+, R - 'i{1 1 1 •!� r � 1 -- Flexible Hose Assemblies �^C 7C!I.1 E:i}i A ilexibie hose asssombly can be added to most injectors or sampling probes,The flaxible hose Injection assembly offers the system operator a method to Isolate the chemical feed line while removing the o1,;1i'jo!•!oI'1ts injector for inspection.This method of removal reduces the operators risk and exposure to the chemical solution,Hose assemblies are available in O.D.and I.D.types that include Polyethylene, Polypropylene,Kynar,and Polyester reinforced PVC,hose.0.0.tubing is available in 318"and 1/2" while I.U.hose is available in most sues. •ra..u,rw.nn�n,,.,,,.u..,..,waxu,........x,u•w wr... —"'� I ..j .{.7l it:rail I!a"a:i,,i!!:i ;'• } �_ i i i'SSrtitk,••.^al ftiu !' !Cj;Y.,7,•, ��, I •1 i'i'1:!ti,` ;7i1i71":7r „�;.r:,Y t•• n�,.l Y{JIIS^I,F!'I't,irtf.iEj.ir:,1a ,•!j,;,,i i I.D, Polyester Reinforced PVC Hose C.,t:r!1 to".I .J-s i ,✓� I l ZZ I II i ♦"b http://wvvw_saftfla.ca�17/ccn�� cments/fl0xiblt-hosc.htt��l 1n12009 I-I-t..(J k..01TIPOT)MIS 1,=10[c Holie z hall://www.s<►ftflo.cam/cdmPL)ncilts/flexible-hose.htal1 1/7/2009 SAt"-T-FLU INDUSTRIES CORPORATION 4071 E La P,t}mar Avr. Ste. L, Anah irn CA 92 807 'Fe,: 800.95"i.2383 Pax 71d (s.3''?.a;1SO t';ww.Satlb.corn CHEMICAL INJECTOR SPECIFICATION Chemical Injection is an important component of a well designed chemical feed system. Saf-T-Flo has developed an outline of an engineering specification for chemical injection, Please consult with a Saf-T-Flo Application Engineer for assistance in creating a specification for your application. Important factors, such as chemical solution, concentration, materials of construction, solution flow rates, water plain pressure, and maximum pump discharge pressure can have a significant impact on the safety, maintenance, operation, and service life of the chemical feed system, AutoCAD drawings are also available to support engineering specifications. Please contact Saf-T-Flo to request a drawing for your application, ENGINEERING SPECIFICATION t. Chemical Injector: Injector configuration shall provide a single feed point into the center of the water main. Materials of construction shall be compatible with chemical solution and be capable of withstanding maximum pump discharge line pressure and water main pressure, Specify 113 to 1/2 the diameter insertion length, 1.1 Water Main Connection: Shall be Brass Corporation Stop or Stainless Steel Sall Valve, Thread connection shall be male NPT or AWWA (CC) inlet and capable of withstanding maximum water main pressure, Corporation Step must include an acceptable safety device to prevent accidental release of solution tube while under maxirnurn water main pressure and/or surge conditions, 1.2 Solution Tube: Solution tube shall be sized to match pump discharge line or, injection flow rate. An acceptable locking device must be included to prevent accidental release of the solution tube from the water main while under pressure. A ball check valve shall be included to prevent backpressure from the main from entering chemical feed system. A stainless steel safety chain shall be included to prevent withdrawal of solution tube past corporation stop, Safety chain length shall be preset by manufacturer for closure of the Corp. stop before withdrawal of solution tube. 1.3 Pump discharge Dine Connection to Injector. Shall be hard pipe, flexible tubing, or hose. Hard pipe requires disassembly of pump discharge line from the injector before removing solution tube from water main. Flexible tubing or hose allows for removal of injector from main without disassembly of pump discharge line. Piping, flex tubing, or hose must be capable of withstanding maximum pump discharges line pressure. 1.4 Caution: Operator shall be able to withdraw or insert solution tube into water main while under pressure and without having to shut down the main. 1.5 Injector Assembly shall be Saf-T-Flo or approved equal. PATENT No.5.11180.082 INSTALLATIO OF N Saf-T-Flo's Injection Quill ............................................. .............................I........... ........... .. ...........................--.............................................. .....................................I............................................... A SAF-T-FLO INDUSTRIES INC. 4071 East La Palma Ave. Suite L Anaheim, California 92807 :Jill Ph, (714) 632-3013 Fax: (714) 632-3350 www.saftflo.corn ............ Turn off chemical feed pump- lostall thread or teflon compound to 1/2" or 3/4" 'NPT end of male:half, Thread male hall'nozzie ...............�! into pipe line at determined location #I using crescent wrench, Tighten to a snug fit., LC7 2) Connect chemical feed line to tube fitting, location #2. Cut the tubing end squarely and remove the internal and external burrs. J BALL 0i CHECK VALVE 3) 1 nsert the tubing through the back of the WRENCH 1101 all the way through the nut assembly HERE to the tube stop in the fitting body (see illustration bottom right). If the tubing does not enter the nut easily, loosen the nut one turn and then insert the tubing all the way to the 4CM1, tube stop in the fitting body, 4) Turn the nut hand tight, p 5) Wrench tighten the nut 1-1/2 - 2 turns. M 6) All nuts must be retightened when the system reaches projected operating pressure, (Do Not Over Tighten PVC Units) 7) Restart chemical feed pUrnp and check for leaks, Ferrule Nut Fitting Dody/ ,,-j, NOTE. AP11TWR1?N(','11J1$ N0'f RECOMMEMED FOR USE ON PVC UNITS. Tube Tube Stop rD .�; � •'',L'r,Y;;,,,",:'+:•,n�{,r;,, v%?1.w�j�id'!�" ",ar'vC;Ya',�:»:�•': Reliable and Economical Chlorine Analysis 2I,�,, 4•''',''' "' ' ' , A�'';ti.,; �� The Hach Ct...17 Chlorine Analyzer uses colorimetric DFOD chemistry to continuously monitor water for free or total �rwr • residual chlorine. This 007 is a dependable and r ` economical alternative to instruments that rely on costly electrodes or corr)plex procedures. 'T'he analysis method is unaffected by oven large swings of pl-f and measurements , are more accurate and precise that) those of other SySterTM Manual or Automatic Feed Frump Control � ry Both an alarm for manual chlorine feed control and a 41 f1 r"' "^ 4• mA output for automatic control of chlorine fend pumps IS ^;i11�:',Yo-i;,`:;J; k4•,'yi,'',;",,,.'f,+>:, "�`n"'tnrr" � available in the CIL17 Analyzer, When set for manual control, the instrurnent notifies the operator of out-of-limit chlorine levels for manual intervention in the disinfection prooess as needed. For automatic contrail of chlorine feed pumps, the CIL 17 can use one of two methods; 1. On-Off Control turns the feed pumps on when chlorine levels fa4 too low for disinfection and off when levels rise � above a pre-set limit. 2. Proportional Control adjusts the amount of chlorine in proportion to the strength of the Gl_17's output signal. 77;rz Nacb CO 7 chlorine.Ara.lyxfrr usoe;last, rellahrc, g WO 0C0r?001iCQ1 VPD crhorni stry fur ufa t<>30 diiiys of Simple IVlainteh nCe unatir-move.1 oper-ition, N<r electe-prlCB itod rrrininvv w;o nl fc',agef>ts nu�,an>iuw r p<er'a]tin,./Go, Routine maintenance can typically be perforn'red in 15 minut0s per month because the sample cull and reaction chamber are easy to clean and the case provides quick =cess. (Difficult sarnples may require more frequent cleaning.) The CL17 is also equipped with self-lasting diagnostics. Method of Analysis Applications Free 11es•sduc)I Chlorine—The CL17 Chlorine Analyzer Drinking Water—The CL17 Chlorine Analyzer can be used users an aquoous buffered coiorimotric indicator-- in finished water where residual chlorins levels must be N,N-diethyipphfjnylonociiamine (DPD)—to determine levels maintained during distribution, It can also be used to Of chlorine, DPD turnS a ()iapenla Color irl response to the n)Or)il'Or raw Water to facilitate preoxidation, disinfection, amount of free residual chlorine(as hypochlorous acid or and control of taste and odor problorns. hypochlorite ion), The reaction takes plane at a 17ufforer;'I pH of 6,3 to 6.6, �,strwatOr l.ar ` tubing and fittirgS and a Self-Cleaning By-Pass Y-Strainer Kit for the CL1.7 ensures continuous Totai Residual Chlorine-1b measures total residual operation without CIDgginq. chlorine(free residual chlorine plus mono-, di- and triuhioramineS) an additional reagent is used, By adding Ir dustriaal-7he CL17 can be used to monitor disinfection potassium iodide to the sample, chloramines in the sample and prevent biological build-up in applications that involve oxidize iodide to iodine;, which then oxidiza s the QPD chemical or industrial processes (foed water), heating and indicator to the rrlagenta color at a buffered pH of 5,1, cooling water, or food and beverage applications. It is also useful in systems that use reverse osmosis, to protect expensive cellulose acetate mUmbranes, DW dritikiolp to Aw PEV pane:ivaefer/pdwe:r - E 0rPVfr'drrrrWrWtf r-Cr food dyref bover:jgc! A ti Yn M C Range Interferences Ct,rtificei Burt 0 to 5 mg/L free or total residual chlorine Other oxidizing agents such as broMide, CF approved chlorine dioxide, permanganate and t rL listed to l.11., 1262 Accuracy ozone will cause a positive interference. ETL certified to CSA 22.2 No. 142 ;5S%or:t0,035 mg/L as CL?, whichever Hexavalent chromium will cause a is greater positive interference: Fficlasure 1 mg/L CrG'. = approximately 0,02 mg/L AB$plastic,two clear polycarbonate Precision as C12. windows, or 0.005 mgiL as Up., whichever is Hardiiess must not exceed 1,000 mg/L IP62 tared with the gasketed door greater as CciCO3, latched Minimum Lami Recorder Outputs Mounting 0,Q35 rng/L One 4-20 mA with an output span Wall mount programmable over any portion of the Cycle Time 0 to 5 mg/L range, 130 V isolation from Viaplay 2,5 minutes earth ground,500 ohm rnaximurl't LCD,3-digit measurement readout One isolated recorder output, 4-20 rnA and six-character alphanumeric scrotling Inlet Pressure to IwOrr,rnrrrnt text line 1 to 5 psir� (1.5 psici is optinir,rm) (Can be adjusted to 0-?_0 mA), recommended load impeciance�3.6 to 1.ight Source i 500 ohms, Optional AquaTrendr' Class 1 LED light ornittin diode with inlet err-..?:;err; try S��rt'fptc �;orlCfrtfoninc7 Network interface ( 'f g } 1,h to 7� psiy; a peak wavelength of 520 rim: Alarm Relay Outputs 50,000 hours estimated minimum life Air Pw yo. (optional) Two alarms selectable for sample , ., 0.1 ctrrr instrument quality air at 20 psig concentration alantl,analyzer systern l�uerh.r maximum warning,or analyzer system shut-down 100 to 115/230 Vac, 50/60 Hz alarm. Each is equipped with an SPDT (switch selectable),95 VA maximum, arrrj,k- Fh.rw relay with contacts rated for 5A resistive 2.5 Amp fuse 20U to 500 rnL per minute nliMMUm load at 230 Vac. requirediairnr.nsion5 Sample Inlet Connoction 34.3 x 41.9 x 19A crll Sample 1/4,inch OD polyethylene tube, quick- (13,5 x 16.5 x 7.5 in.) 5 to 404C(4-1 to 104°fT) disconnect fitting Shipping Weight Opernting Temperature Drah)coonerrion 11,3 kg(25 Ibs.) 5 to 4011C(41 to 104"F) 1/2•inch ID flexible hose. hose barb Ogwrrating Humidity Air Putpe(op'tionial) 90% at 40"C(90% at 104"f) maximum 1/4-inch OD tuba,quick-disoonnecl fitting.0.1 cfm instrument quality air at 20 psig maximum :9;r7^Ur71il(JrrfiCar;S Nr,rhfOr,,:i('q ratrriricrra wifilor.rt rift+a,fi, Principle Of Operation 1 The Ct.l7 Chlorine Analyzer has three operating components: �a - """T • A linear orti3talfic pump to precisely contr'ol the volume o/ 17uarM1ro ro Weme incoming srrrtiples and reagents. A colorimeter with seal-free, solid-state mixing system that' "771,1mm, al•J includes a self-cleaning stir bar, °cmilrtr- One month supply of reagents(indicator and buffer) A zero reference point is established with the first sample in tht3 Cycle by measuring t)lank absorbance, (This compensates n,rw a for the sample's color intensity and turbidity before the NufM a -- — IniM,u,n ^ -' chlorine measurement is made,)Tt'ien,indicator and buffer i'aagents are added to the sample while a inagnetic stirrer mixes the solution and the sample changes color.A compact colorimeter then merasures the light transmitter) through the sample. The mea."Ure d color intensity is compared to a reference standard. Finally, the sample cell is flushed with new sarrrpie so that the cycle can repeal itself every 2.5 minutes. Pl%8 A a WMIMEMENENNNEEN NMI The C;L17 is designed to be wall-mounted with four 1/4-inch Screws. Adequate 1, The Chlorine analyzer shall employ A clearance must be left at the sides and bottom of the case for plumbing and electrical connections.Thee sample inlet connection is 1/4-inch quick-disconnect QPD colorimetric method of fitting and the drain connection is 1/2-inch 1,13,flexible hose, Electrical connections measurement using DPD indicator are inside the instrument case. Holes for three 1/2-inch conduit fittings are provided, and a buffer solution, ' 2... The analyzer shall be capable of u!C)E 1/1EW _ Fl�CN7'VlEw measuring free or total residual _..,.., ,� A•07"-...-»..i ^^•"a;,P.rp!gnaA Conn�sN chlorine by changing the indicator lA_ .02.17 enrol r 24 O.U.P41y 0lyhm4TuUfnq , . (bP,GM1 nM tC.t N.47430.00} w Ur,'1 Few Al4Jnlillµ 8411. arid buffer solutions. , _ - 3. A measurement shall be liken every € ( —Rn11rY'AhrnSr ,O .„. ..�.,, ,,LL— 6— " w W c�.ln ?..,5 minutes,i311C1 re9Ult;;displayed by W $.Z, r- Mom.,,_..- --;d �''� cvnoetuon. ---- ---r„_,,.;..,.,,.,,...,..�.,�....., -;t--.. 4'•I a three digit LCf�readout in the - .� r - r• r is�' -'^^- ' n '� range of 0 to 5 mg/l.. 4. The analyzer ,hall be designed for I a.t" _._N�, k.�„ i 1 'I 1•;'�;":, „ li i N 30-days unatic.ndc.d operation and ", _ Cnnn.ovn„ti i i„•, ,�� `a use only 473 ml..of each reagent per month. roaarc4ns r S. The analyzer shall operate with an I I a LED light source with a peak wavelength of 510 nm. 6. The Instrument shall measure a i �y` .:M•.• — r _ . (,sample krl(-tnk before each sample ; � .,;,, • ' � zoro reference to coal ensate for measurement to provide au • p 7te for y sample e Cc car and turbidity and I p� ctl anges nt Irghl intensity dire to .r voltage fluctuations ��or light " SOUroe aging, 1 ) t p •.......1.0F"IM - ,,,,,,..,.,! y9 nir.i! i /. l�he msirumcnt shall provide a j 3 1 tion lio)it of + 4.21',.,,,..r i 7,59"(IPAr40 nurQ. minimum dieter, t11A.1@,mnl 0.035 rng/L-or better, precision Alount gp.nr.nr better than t 5% or O.00S mg/L as CI,, and accuracy better(Ilan l307';1;OlV1.VIEW „•,.••• „ ,,,,,,,,,,,,,,,,,,,,,,,,.,.,,,.,.,.,,,,.,,...,.,,,.,.,..,,,,.,,.,,,.,...... .t 5% or 0,035 tmg/L as C12. 9. The analyzer shall be ; microproccs gr•Gpntroli(,d and provide i:a 4-20 rnA recorder output as well as 1 alarms. .1601Jl Inn) wl' 9. Each alarm shall be user-selectable 1 "1�,:+"{7FF 7F nMnl', I for sample concer'Itration alarms I I (high or low), analyzers stem E r' RUMy l (37tla0 mro) warnings, or analyzer systern soul- 1 +. down alarms, 1d, ftic4 sample concentration alarnns shall be fully adjustable through the ao In,Tuumst i . entire range, lqZZZ 11, The system)warning shall activate for r,M1e �,,, ,,".,_._ _.......... .:c: ..........,. 1170 d9 nvnl minor variations in analyzer performance, 1 I 4 12, A system alarm(shall activate for 0,061'tJ•tN,,,,,,},„ [' GkAldnCr major variations in analyzer FovV.nt. performance arid it shalf shut down the analyzer until corrective action is .601 D.DIa.. T.Oo Bnn,pe,-- �•,..8—pl.tidal Ak.10,Conn', taken• 20 O.D.Fdlyelnylent Tnuinq (Cat.Na.47418Ad) 13, The microprocessor shall provide ----. -�-"' 'r'.___ — ----_......... _......_.,._.....,,.....,..,.,._.__.� self-diagnostic functions accessible 16. Recorder span minimum and 18. The enclosure shall have two clear through an alphanumeric, menu- maximurn values shall be operator polycarbonate windows for driven keyboard, programmable at the menu-driven the n,easwrcsm(ant readout and 14. Two SPD'f normally open/normally keypad over the entire operating reagent levels, closest dry contact relays rated at 5A ranee, 19. Power requirements shall be resistive load at 230 Vac,hall be. 17, The chlorine analyzer shall be 100-115/2;30 Vac, 50/60 Hz, provided. housed in an IP•62 rated,ABS switch selectable,95 VA maximum. 15, Recorder outputs shall be a plastic enclosure designed for wall 20, The instrument shall be the Model 4-20 mA• rnountinq. CL17 Chlorine Analyzer, manufactured by Hach Company. Q% ae � b P e f � p • '• • d 7 e Hach CL17 Chlorine Analyzers are shipped with a onF•n)onth Supply of reagents, • d - Y maintenance kit, installation kit, and manual, (The power cord is ordered soparately.) ~: • » 64400-01 Model CL17 Free Residual Chlorine Analyzer ° • ",•a°. 54400-02 Model C!_17 Total Residual Chlorine Analyzer � , ■ 54400-03 Model CL17 Free Rr4idual Chlorine Analyzer . • _ with ArtuaTrend°l} Nelwork Capability 54400-04 Model CL17 Total Residual Chlorine Analyzer • h with AgrjnTrend'�'Network Capability c, Accessories „ 54488-00 Power Corti, 125V, 10A, 1,80 m (6 ft.) W^^^ - b ter r~arra art p:�r'r��e� irlfctrrsa xtis.t.n, 54489-00 Power Cord, 230V, 10A, 1,83 nI (6 ft.), continental Euro))ear) plug t:riidstiC t trislsord, and 0t'd& ir►q 54443-00 Maintenance Kit, 1 year, includes tubing, caps, funnel, and fittings Q'f';:rir''l`3r e`' c'Unft'fCt the prat t 5444.3-01 Maintenance Kit with prpassembfed tubing, "f year, include;; tuning, Caps, ycwr Or'Oa' funnel, and fittings 46436-00 Flow Meter with 1/4-inch OD tubing In the United States, contact: 44278-00 Serial I/O Kit HACH COMPANY World Headquarters 64490-00 CL17 CAL/Vorification Kit PO- F3ox 389 Loveland, Colorado 80539-0389 Reagents _ _ U.S.& Reagent sots include alt three:of the required reagents(DP[) Indicator powder(added telephone, 800-227-4224 to indicator SUlulfon), indicator and buffo spin#ipnsj is sufficient for a 30'day Fax: 970-669-29:32 operating period" E-mail: orders@hach,corn WWair.hiaoh.corrt 25509-00 Reagent Set, CIA'7 free chlorine 25570-00 Reagent Set, CL17 total chlorine (,4 eXportel's and customers in Canada, 22972-55 DPD Indicator Powder(free aiid total) Latin America, sub-Saharan Africa, Asia, 23140-11 Free Chlorine Indicator Solution, 473 mL and,4ustrallalNew Zoaland contact: 23141-11 Free Chlorinn f3t,rffrr Snit.itioit, 473 ml- HACH COMPANY World Heaalquartem IBC). Box 389 22634-11 Total Chlorine Indicator Solution, 473 mL Loveland, Colorado 8Q539-0389 22635-11 Total Chlorine Buffer Solution, 473 mL, U-S.A• "Telephone, 970-069-3050 28350-00 Calibration Rofiil Kit Fax: 970-451-3939 -moil; intl@hach.rom wvwrrw:hacrM oorrx In Europe, the:Middle East, and Mediterranean Africa, contact: HACH LANGE GmbH Will;tatterstrnfie 11 D-40549 Dosseldoif GERMANY TO +49(0) 211 5288-0 Fax: r4f (0)211 5288-143 E-mail: info(Pihach-lange,de www.hach-lange.com Lit,No,1626 XXXX Printed In U.S.A. C)Hach Company,2005"Ad right?resurvo(f. -- IFI V-v 1'iWeLf of If11P10Vlli9 XIZ W;%If,IF9 1("5 1(I["1:�'I+}}f);1:1}��ti+k111Y'<f.5 fi}H lfVIII fo ei,'dl"r},mlfNcwe vs IQ firoopm,11v v loII rl+lle I e uz •J7' f„)j I i 1 jdii Y Cr:,t 11 I I I��yp c'I L'11 . I 1 uulr-IYJ- i.. Ieln' i^rl 131 14 I Ic � .��+ I ju I LJ NUU U. ,", cy I. y I sl 4 INI Irt ln' ` 11^LI I i9il��Li E;5r1,,,,,1,. I t ..21L.. yiJ lu to " ; x, W I „ 1,1 In (:l 1 r r.—j Ia.o„r, W'.I' arL}`yR:,4,'; 1�' r.,. >Fi -Jr �Y Sir; A.{ 1 ..Ll.l a':?•.GX f�iJ ,�1 L. 9� All;mi I \ Al I.�I,... .•......_..I..... ' ...;�1 �i�. �'`•'; CRI` I ry 1 1 I Noo m nyh 'I I 1p 4 ^• �1 1 E I � � I L' r I w+� I ;. I '= F) j...._.,.,,.,,,,.,,.,.,,r,,.-_,•,,,_.,._._. r�..... ... Irk I I L91,111! t hltl{!1 ' r., r,,,,^^,n,,.,-.,,.�•!.1'-:L Ill j r'•" r� Ivlr I�. I:'I i �5rtr ci I 7 i I f �r f 1�,� •_�Ir I � r i ;•--' I ( I . ..I. .. •'+1 . _.... Al I , 1 • ;-.� III ry j 1 , ha ,�ly I ;, r• I� �41 I i.. �, i y i i ... „_ ... ... 1 � r f � I 4r r i , r ^ I , , '= I CO arr. Vll t.. : 6 rlr Jln, i .. i In X I N IM1 i .......... ...... Sz, ell 6"1 J11i ...................... Wit F It ............ HIT pn J; LL �......... ......... .................... % Z Z Li J L.L1 41 C,) j<<(JI.1. <0 C)C 0 0 C)C) �v:C\j 7i IN CD W i.,jl 1 n in 31 71 ...... ................ 54hu W INI R ........................... P ... .......... ............. At .......... IA oet I ............. .................. ...... ........................... -j 6W ca 1A t, ............ -I--.. , —. Lh ........................ ......................... Ra Ie 1 In d,P� ,A y IN. L............................. 1.All .......... ILI ra /* .......LIJ lv*j i Ito- !4pl LW W I. cl m A-11 (56 wl;J l,r) 11"I LF) Ill ............. ;ji .. .................. �7777.7�-.- ....... ...— IM 1:5 r(i ....................................................... tit LLJ to JIL 4- M. 7.5! ...... 0:0 ca Ic "Idw, T At f al ........... .......... .16 ........... 19, ERR s (s'd Ll L I ILI Li f Li j r"i ........... .................... 1.3 ldp T in L re SECTION 4, continued Figure 6 1720D Dimensions ......................_............. .�._._ -12.30'1312.I6 ,..m...-,,p. Allow al 14a4110,00" (234,00 mm)Rbo" 0.78" mmova)of hoed 10.75"127305 mm)------- Instruirenl lm —.q,3q•(239.35 mm) remove (19.72mm) I,�B,1B-S$7,40mm} azcemDly, y..� 3.03" - (127.79 mm) � 1 20 n cable to A6120T, _ — "Y""--- --'-- ---'---- 16 oe lint tut thlR cable. +horlooing Wd ebble �ry will Rdverdely afldal l H4�MJ �LVy In41NmOnl P4rIbfmhn60 +era end will Wd Product if7Yrjf��u•A(dNnaePv 15,1 a• wdnanty. (39a,30 mm) 2 Slott for._ 1,60" ,25 Inch fastener (as.le mm) it j n,nl I,1i3Ot mmt `R 0.30" fZ10,27 mnl) . F Y -- Sewlple Inlnl 114 NPTto l/d CamP'eeelnn F�tPlny ^•�•-•^Sun,pl4 Drnln V2.NPT la Ili 01V4{n9 hado flub y 6,45';,64,I B mm) (72.04 mm) Service 01 him 7.3611086.92 mm)--- �..:, 1.db ID 7.70"11 mm 95�SO Drawling Nurnher:521Ati 00 Sheet 1 (14r,t$mm} ) ~Revision A,1.21.98 —6.79"(172.39 mm) t~ 4.3.1 Mounting the Tbi-bidirneter Body The turbidimeter sensor should always be located as close to the sampling point as possible, The shorter the distance traveled by the sample to the turbidimeter, the faster the turbidimeter can respond and indicate changes it( sample turbidity. Clean the turbidimeter body and bobble trap before mounting using the instructions SUPPlied in Section 5,13, Cleaning the lzorbidinTer(m Body and Bubble Trap, Slotted n1C)long brackets are integral parts of the turbidimeter body. Hardware to mount the body is not supplied with the instrument. Allow at least 22 cm (approximately 10 inches)clearance for reanloval of the head assembly and bubble trap cover from tbh top of the turbidimeter body. Leave enough room below the tu['biditneter body to ren7.ove the bottom plug and to place a container under the drain when calibratictg Or cleaning the turbidimeter. Note_Make sure the top or the Install two '/,"-20 bolts 1.0-3/4 inc jigs apart(on center). Leave at least '/a" of the turbidimeter Body is level, bolt head exposed.Make sure these bolts are installed level, .l{;rsit the sk7ttecl mounting brackos Of tllc turbidinieter body onto the bolts, 68 APPENDIX 1720D SCADA SYSTEM CONNECTIONS The 1720D process ttt.rbi.dimeter may be connected to Supervisory Control and Data Acquisition(SCADA)systems in a variety of ways.These consist of analog 4-20 mA current loops,RS232 connections,and LonWorksar'direct connections. Although 4.20 mA is the most common connection type,it is the least accurate due to quantization errors(cau,"d by the conversion from digital to analog, and analog back to digital).This method also requires the most wire,since a pair of wires are required for each current loop.The other two methods provide a straight digital connection path from the sensor to SCADA computer via a single: pair of wires. Each type is briefly describer)ill the following sections. 4-2QmA SCADA Connections The most common method for connecting process instrumentation to SCADA systems is via 4-20 rnA current loops, This type of connection scheatae is supported in the: 1.720D via.the Signal Output Module(SOM)which provides two 4-20 itr.A analog outputs.The SOM may be mounted up to 400 meters from the sensor, allowing great flexibility in iw tallation. Each 1.720D contains two independent recorder-outputs which can be attached to an SUM visa the AquaTrend Network menu, Up to eight 1720D sensors may be connected to up to eight SOM modules per AquaTrend network.. For more information on recorders and analog outputs,see S'eclion 2.9 on page 35. A an example,consider the Hach Aqua View+,%,data acquisition systern, which accepts 4-20mA inputs vita 1M420 modules.These devices convert two 4-20mA channels to RS485 signals,which are in turn transmitted to Aqua View-+-. After an 1.M420 module is installed in Aqua View+, the span (min/max)value rnust be test to match the span of the 17201), Units of NTU may also he entered in the 1M420 configure screen.For more inforinat.ion on Aqua View+and the.1M420 input module,see the Aqua View+manual(Cat.'No. 52750.88). 83 GLOSSARY, continued Figure 10 Wiring Topologies 1720D 1720D PS1201 PS1201 rT-1 PS1201 Master AquaTrend w/SOM PS1201 PS1201 1720D 1720D 1720D DDM 1650 feet(500 meters)Total maximum distance for network communication. SOM PS1201 1720D PS1201 SOM PS1201 Master AquaTrend *** Other Device SOM 1650 feet(500 motors)Total maximum distance for network communication. PS1201 DDM Other Device L Master Other AquaTrend Device 1720D 1650 feet(500 meters)Total maximum distance for network communication. Distances in excess of 1650 feet(500 meters)require a repeater. 100 feet(30.3 meters) Maximum distance between the power supply and the device It is powering. 1320 feet(400 meters) Maximum distance between two network devices. 20 feet Fixed distance between power supply and 1720D. Only one enabled terminator Is allowed for network. (Terminators are located In SOMs,AquaTrends,and SIOs) 89 SECTION 45 continued Figure 7 Sampling Techniques Air(Typical) Sedinient(Typical) ` Poor Good Besl Poor 4.6 Hydraulic Connections Sample inlet and drain connections are made on the turbidiincter body. The sarnple inlet fitting installed in the hody is a '/,"'NTn'x'A" co.mpressioo fitting. One additional fitting supplied with the instrument is a %a." NPT=to-hose fitting for use with '/7." ID flexible plastic tubing on the drain. The required flow rate is 7.50-750 inUminute(4.0 to 11.9 gal/hour).Flow rate into the turbldimeter may be controlled with a flow restriction device on the inlet line, Flow rates below 250 ml./main will reduce response time and clause inaccurate readings, Flow rates above 750 mUmin will cause the turbidinleter to overflow, indicating the flow rate is too high.See Section 6.7 oft page 79. 4.7 System Power. 4n Ensure the head iS seated on the body when dower is applied,since dark reading's are measured at this time.After all connections have been completed and checked, place the head on the body and supply power to the system.11"power is applied while the sensor head is(ff the t.t.rrbidir neter beady,cycle the power with the sensor head on 1.he body, Sec Cora Eleco-onics on page 46. 4.8 Starting Sample Flow Start sample flow through the instrument by opening the Sample supply valve. Allow the turbid.imeter to run.long enough for the tubing and body to become completely wetted and the reading on the display to stabilize.One to two hour~ may be required initially for complete stabilizatl(M, 70 SECTION 4, continued 4.3.2 Installing;the .11ead Assembly After the power supply and turbidinicte;r body have been mounted and connected on-line, install the bubble trap cover,then place the head assembly on the turbidiineteyr body with the label facing the front. Move the head assembly back and forth slightly to ensure}it is properly seated on the body of the instrurnettt. l°ailurc to properly seat the head will result in light leakage and erroneous readings. The rear portion of the head assembly has a molded "lip„ which may be used to hzngt the head assembly on the turbidinteteT body edge for routine maintenance. See Figure 3 on page 17, 4.4 Electrical. Connections All electrical connection information is presented in the PS1201 Power Supply Manual, Cat. No. 52010-18_ Do not change the length of the cable between the PS1201 and the turbidimeter head, Increased voltage at the turbidinaeter head will result, potentially darn aging the instrument. 4.5 Installing a Sample line PANGER A1JV1'R 1"1~1VUA0 The 1720D .Turbidimeter is not Turbidimetro 1720D►ran c concebido pars u.so coat ainmaras que sejton hillainaveis ou tlesignted fur use with samples that explos-ivus.,Se qualquet,soluc:ao que rrao seja tie tigua se usar sreste proantu,lever-se-d are fltrin►nable or explosive in ensaiar u rompati-bilidade drr amostrafproduto pars garanth,segman4w ao us'wiriv e nature. If any sample solution desempenho correto do prodtrto. otter than water is used in this product,test the sample/product A.DVIs`RTENCYA compatibility to assure user safety El Turbidr"mefro 1720D no esid dise►ado pare usarse con trtuestras de naluraleza and proper product performance., inflaueable o explosive.Si se emplearu en este producto a1guna soluci6n tie muestra Clue rtd fttera a base tic agua,ponga a priteba is compatibilidad de ht strrestra/producto,Para c rciorarse tie la segaridad y del cnrverto fittrciutranriertto del producto. ATTENTION Le n►rbidirnetre 17201)► om pus prevu pour utilisation avec des echuntillons de nature iri lawnrable on explosive. four Lowe solution d'echanfillon atttre que de Peau wilistie oven cet appareil, tester lei compodbilittf crc'lrantillun/ttppareil pour assurer la siicuritr;de 1`utili.sateur er le fonctionnement correct de Pappareil. HARNHINWE ,S Drys 7Mbungsineflgerih 1720D darf tricht in Verbinelung n:it.Prohen beniazt werden,die erufltoninbar Oder explosiv rind. l Nenn irgendeine andere 1.(lstokir edt Wasser in de n l ereit uaalysierl Nrerden soil, muff die Prohen/C;eritt-Kompetbilitat gcfesfel►verden, um the Sicherheltes Bcruilzer•.s and korrekteti Arheiten des Geriiles Ott gewdhrleisten. Nate: Whon scatting the flow rate, One-fourth inch Q.D_rigid or semi-rigid t.ub.ing,is recommended for sarnple lines, take care to avoid sweeping air Chun thorn as directly as possible between the turbidirneter body and the sampling "micro-bubbles"through the internal point to minimize sample flow lag thne, bubble trap, Observe the sample flow insides the turbidimeter body, If Install sample line taps into larger proQe,,;s pipes to ruinimize interference from small stir bubbles can b©soetn Rowing up through the center, air bubbles orpipeline bottom sc cliinat nt, A tap projecting into the center of the reduce the flow rate, pipe is ideal, Figure 7 shows examples of good and poor rnethods of installing a. Sample tap. 69 SECTION 4 INSTALI.ATION 4.1 General Installation lnforniaition The nature of tasks described in this section of the manual require individuals to be teChnictally knowledgeable of the associated dangers.Burns,Shock,eye damage, fire and chemical exposure may occur if this work is riot dons:by qualified personnel.Hach Company assumes individuals performing these tasks are qualified and aware of proper safety procedures. Always review appropriate Material Safety Data Sheets(MSDS)before working with chemicals, .BANGER ADVERT&C1A0 rhls histrinnertt shDuld he Este instruntento debe ser instalado por personal Wet ieo capacltado pars asevirar elo installed by qualified technical cumplintiento con todos los ctidigos eltictricos y de plonrerla aplicables•, personnel to ensure adherence to all applicable electrical and A1)VF,RTk.NCIA plumbing Codes. Este instrumento deve ser histaladn por pessoal tecnico gnal(icado para asergurar o carrrpriinento de today as norneas elitricas a tie eanalizaViio apliedivis. AITE)Vr.10N Cet tippareil dolt itrc in,stalle'par(lit personnel technique qualiTi,tiftn Xassurer le repect de loutes les normers applicuhley dYlectricite it de plotnberie. WARNHINWEIS £1ni ztr daft alle eleklrischett tint!sanitiirinstallalforrstet:hrai.ichepr VDE-Vorsrhry?en and gegebene alls dfe;Zusalrnorst hrr ften der zusidnilig r1t Elektrizidits-and Filissenverke erftith werden,detr;f diesers Geerdt nur von lveschaltent Baclipersonal installicert iverden. 4.2 Envircir►mental Requirements The 1720.1)Turbidi.rneter body and[lead assembly may be installed in rrrost water treatment and industrial locations that are protected fiord exposure:to extrerne conditions and changes in temperature. The AgUaTrendO Interface Module and PS 1201 Power Supply enclosures are designcd far indoor installation.Arribient terriperatures ttaay range from 0 to 40"C (32 to 104°1?)but bast performance will result if temperatures do riot change rapidly, Do not mount in direct sunlight; high Internal temperatures will darnage the instrument. 4.3 Mounting Information The turbidinicter body is designed for wall-mounting(although it may be mounted on the optional floor strand).They turbidimeter sensor must be mounted within 20 feet of the power supply. 67 SPECIFICATIONS Specifications suhject to change without notice. Range:0-100 nephelorne:tric turbidity units(NTU) Accuracy;3 2%of reading or J:0.02 NTU(whichever is(;s(6-,ater).'roan 0-40 NTU;t 5%of reaching from 40.100 N 11 Resolution: 0.001 NTU Repeatability: Better than=6 1.0%or+ 0.002 NTU,whichever is greater Response Time: .For a full scale step change, initial response* in 1 minute, 15 seconds. Varies with flow rate,see the table below. Flow hate(mL./min) ----- %Stop Change 250 500 750 10 2 1/2 minutes 1 112 minutes _ 1 114 minutes 50 minutes 2 1/2 minutes 2 minutes 90 9 minutes -�- - _..............3A1/2 minutes 3 rnlnutes µ,.....,,,..,.,., ...,_,,...,._..-- ---- .._... - ----1' ,Ytinuutes--- ----5 minutes ._�._.. �i-minutes Sample flow Required: 250.750 t11l,,minute(4.0 to 11.9 gal/hour) Storage Temperature: -20 to 60°C Operati rig Terrrperatur•e. 0 to 40°C Operating Humidity: 5 to 95%non-condcnsing Sarnple 7"emperature.Range: 0 to 50"C Recorder, Output**: .Selectable for 0-20 mA or 4-20 mA. Output span programmable over any portion of the 0-100 NTU range. Alarrtts**: 'Two turbidity set-point alarms, each equipped with an SPDT relay with unpowered contacts rated for 5A resistive load at 230 VAC. )Power Recluireanents: 95-240 VAC, 50/60 Hz, Auto selecting;40 VA Sample Inlet Fitting. 1/4"N.PT female, 1/4" compression fitting(provided) Drain knitting: 1/2"NPT ferrule, 1/2" hose barb(provided) Data Communications Distance: Echelon*faeldbus compatible; utilize.LonTallc°I protocols.Maximurrs of400 meters between devices with a 500 meter maximum per segment; distances in excess of 500 meters require a repeater.up to 3 repeaters can be used for a total network lengths of 2000 meters. " Initial response is defined as a 109/o step change. Signal Output Module(SUM)required, 9 SPECIFICATIONS, continued Dimensions; • Turbidimoter.Body and Cap: 10 x 12 x 16 inches (25A x 30.5 x 40.6 cm) Mounting: AquaTrend(?)Interface: wall,pole,panel,and floor stand • Power Supply; wall,pole,panel, and floor stand • Turbidivtcter Body and Head Assrnbly: wall and floor stand Shipping Weight: • 1720D Turbidimeter and PS 1201 Power Supply: 14 lbs. (635 kg) • 1720D Turbidinieter, PS 1201 Power Supply, anti ALIua l"renal w/SOM.; 18 lbs, (8.17 kg) 10 Smaller dual-containment tanks provide added " safety and environmental protection in more confined or remote storage locations.The � Part Na. Style Gallons Diameter Weight Manway advanced double-wall tank design is enclosed ,;77 6„ to prohibit foreign matter from entering the secondary containment tank,and a unique 1000300 DCT 60 26" 41" 14" octagonal shape provides optimal spacing and ;,,` 49 14" sealing surface for the industry's most reliable 1000400-• DCT. 150 34 60" 14" transition fitting. ' � m i;rksr^ x Eke . 2Z rq 14" 1000600-- DCT 360 "',,,,,; 53" ;��.._ ry 60" 14„ Enclosed Double-Walt Tank prevonls foreign matter from entering outer containment lank, ���' � -� Primary Tank is available in both closed and open-top tank designs. Top Draw-Tube Assembly enables material contents to he safely Large Flat Surface Area provides arnple dispensed from the top of the tank. 1 space for a variety of fitting sizes and styles. (optional) Two Tanks within one design provide � �� double-wall protection 2"Vent relief provides vacuum r l �~� -- - -- -� p a - Jam. for interior tank.(optional) Rib Reinforced Flat Tap Design provides ample surface space for chernical feed pump mounting, Available in XLPE and HDLPE resin packages, -�Narrow Diameter provides location versatility in that i1 can fit through most any doorway. Transition Fitting allows side safe - nslallation and long-term sealing power J .. Secondary Containment Tank through both walfs of your dual provides 120%of inner tank's capacity, containment tank.(optional) Complies with CFR•264,193, All Other Snyder Industrial Product Fittings and accessories are available wherever applicable, Molded-In forklift channels available an DCT's sizes 275 gallon through 500 gallon hI , M V 6 ALL DIMENSIONS AND CAPACITIES ARE NOMINAL AND SUBJECT TO CHANGE . FOR DRAWINGS AND ADDITIONAL INFORMATION VISIT WWWjNj.Pj d_ T. COM S rl. S N YD E R I NJ) I., I LE S IM"t ....................... .............. ........................... t j I z Lam) i.::.:!? 1.7A U I Ar, U) >,. > -.-) �j a.J Q. W.1 CD X I I.J........... cv Ll(.1. 1.13 W. U. 1 .V. U.; .JJ S% ............... .............................. ............................. ....... Ij > Ll I 2: r ......... CD Le,I rl c E. a:r. ..................... r Ll. u ............ LIJ :1 U."i VI ,el x ... .................................. .................. ............ -� f ••:9• '� „� nV, �'� >t•aP1'• cu �dv4�i�• _r r r n)�r;;:.��; CHEMICAL. RESISTANCE RECOMMENDATIONS Rev.o3r2oa7 Design Fitting Gasket Salt -Chemical Concentration Resin Into Material Material Material Acetic Acid 60 HDLPE$XLPE 1.5/600 PP Hastel EPDM Acetic Acid 60 HDLPE !9l600 EPDMW - �Hasio#lay --,.um Sul le __....26 --- +.,.,..._E a 1.9I600 PVC EPDM 316SS c is Emuislcrns •• Aluminum Sulfa X $XLI E......� W�• __.-._.....�,_.._ -..,,,.,_...__ ......, zs HbLP > 1,t3/600 PVC EPDM Hastello __ Ammonium Sulfate ...-------.._.., ,..__.` ...._._..,••.. DL,P�.,,..,., ....,...,._ ._ Y.. TNan�um _-,.,.•..•_._...__ ._....... 40 _..,,� E&XLPE-----•1.SNi()(1 --__PVC. -.,.EPDM _ Calcium Carbontrle Saturated HDLP E 1.51600 ,,,..,.. _.,. 40 HDLf�E&XLPE 1.51600 PVC CPDM -- D4iamzed Water eg ...,,,.,.:..... _... -,.,..�-. —_ Hastello Glum Cf�loride Me ahrr1 HDLPE&xLP- --- - _9,•,,.,,---. C- 1.5t600 PVC EPDM - 31GS5 .onixed Water+5 Me ohm _-......,"..."...--__ _. HDLPE$XLPE t•. , --- - -- ,..•,,a__.... _.,.,.,..,. _ __ EPDM _ 31GSS 100 I�IDLPE&x P __r,�- Eih lens GI Col E 1.51600 _ --PVC _ EPDM _ 31GSS-.- I.PE t.9/600 PVC - ---_ _M 100 HDLPE PE 1.9160D VC EPQM 316S5 FarrlG Chloride LPE&X FNDM Hasiciloy Ferric Sulfate 60 FiDLPE 6 XLP -- ..-,.._..__. _._......„-..._._� ,...,,..,,. E 1.91GD0 PVC EPDM HasleUoy--- FerrousChloride P —0 __._..c--...._.. _.__.._-.,:,.,,.._......__. .�.-----............._._.-._.__.._. Saluralr:d HDLPE$XLPE 1,9!(i00 -' _..... FarrpUS Sulfate -- VC Viton -- _I iaslellp __....__.,... - -..... PVC EPDM ..---..:.W.._.._--__....,,,:......_�� ,.,.I�tDi.PE&xLPE 1.5r6 _. �-- H drochloriG Ac;ld .V - ...._ 37,.....__._ HDt.f'E--------� 1.91600,....: --------•m to Id drofluoric Acid - -- -- -- -- - Y,_ ..-_ - ....,.._.__.48.._._.., HDLPE i,�1600 PI' _Vi1on HastQIlpX H drofluosilic c Add ._- -�..:,..,.--------._._..., 2S FiDLPtlKLPE ..------.,..,....__ 50 HD F ....__. Isoro I A{,.,,.�........_.._ _ ....,..,_.. --- ...,,...w._ __..,.. _ ...,.._ Haslellpy copal 1 E 1.51600 PV --�"88S_ Ma nasium("hloride 30 HDLPE R XLPE _.._. ._...,,..�D -_.. ..__31655_ _........�.,.: 1.6f600 PVC Steno Meth I Alcohol —__.,,,__....__..._- .,,.�' _---.........,_.....��.._.....,.I�_. HDLPE&XLPE- ._...�aSlS00�.... PVC EPDM 916SS Motor Oil 100 NPL,PE&XLPE 1.91600 316&S Vitom �•••••-.--__._,,;.�.,,.., Phos- Lo-6g Acid 65 HDLPE ,_..._ ......_.PVC..._.,._........ Rol mersrltQefao5ilio -- - "� _ 50. ___..._.,,,...,,._.w.._HDLPE �_ 1.91600 PVC Vilart 31655 osp n-_-..••...,.�,.,...-_.__._._.......,,.......__ ._._..._,.XLPE 1.5/600 hVC EPDM __-._.........,, Potable Water --._......,....• 0 ----- HDLPE . 0 PVC _ !'PD.. 50 IIDLPE&XLP ------__.. ,......_.__.(�.... ..... 316SS Pol2ssiun Hydqoxide. "_..____. .._.._.„:....,.,...--- __......,,„u,u__---.•, _..�.—__...„ EPDM 316S5 Saturated HDLP --- E - 0.........•.. --e.... __,,.. .._._.... __.,. _..... E$XLf r= 1,91600 ---...NVC•,.. ....,,•:.. _Sodium Carbonaln. 30 HDLPE& P - - Sodium Carborrale S --- -' -- - ---- - ---____.,...,.....-.-- �aluraled HDLPE$XLPE 1 C _ EPDM Sodium Hydroxide HOLnE& P PV.. ..,_- ------ oxld _.._- -- 50 XL PE 1.9/600 _.......,�,f'VG EPDM Sodium H ochlorifQ in Nor1 UV < - �^ —.,,,. yg-- ,,,{__-_� 16,5 HDLPE 1.916i}0 PVC Vilon Titanium Sodium H pcltlorite•out UV 016.a HDLPE# •-� kR,.•._._ _�„ ---- t,,.•....,......_. a 0059- _1.91600 C'VC _Viton Titanium SodiumH ochlorite-out UV <16,1 IIDLPEInsula """- - Titanium Won �__....., ...,._...__--...__ _�.,. led 9.9/600 PVC Won Tildnium Sodium Thiosuiiate 40 HDLPE&XLPE 1.9J600 PVC Sulfuric Acid a EPDM-� -_-316SS ---._....,... 98 _._.._ y µ ,HDLPE#660046` 1.0/600 CPVC Viton Hastetlovr M_ Sulfuric Acid $,1 HDLPE k660046'' 1.916DO CPV -- Surfactants -_ _ - --_'. XLPE - 1.516b0 - --Vitcrn _ Waslelloy ---,......,,.,.... .. _- _...,,,...... VC EK�DM 316SS Water WlOzono u t0 10 PPM f fDLPE&XLPE 1.51600 PVC -"µ EPDiJE_ --31G Ss Note: Ambient Temperature Chart applies to Industrial ASTM designed tanks, :,:Chemical may clause material to discolor High purity chemical applications are limited to natural tarok color or special hot compounded resins. For chemicals or chemical blends not listed on the above chart, please contact Snyder Industries. ALL DIMENSIONS AND CAPACITIES ARE NOMINAL A140 SUBJECT TO CHANGE . FOR DRAWINGS AND ADDITIONAL INFORMATION VISIT ffW S .Y_QEg.N•g_LCjQM 3 ' • � �:t�a•r,v e'1 �. ! a` � °�Y�7"1��,�i�l\����°'dlr��7>~'�� ���a `�`�� r r•r. +�r"ar" U9 A r �� r5r,��'Y•aV(.1 h r r a`, .t y',IP'�� rA �r�r.� _ i�,,� Mynt �L d � rop�•�e �� M S T E a h4 •. Bulkhead flt�ir►gs. IF 18 to 24'vented and sealed manways. , �,• �,� •��' d .v ,.`w„1. r l .wlli w,w1....,5,.-r p "r fY+,:73�P19 U•1 Integrally molded-in tie-down lugs sheet UBC seismic zone 4.1 OSHA-approved FRIG ar coated steel ladder r assembly. ,F r 51•r 4b C Urethane foam insulation with mastic coating. }t`t Mri'• , ' � . Sight gauges, reverse level and '•„ ' ! r • • ;;.;�,: ultrasonic level indicator assemblies. '• ,r�' L�feslgns used upon application, cltemica4 on�entratiant and temparature, rr• � �� Ll Certified to NSFIANSI 61 t j Iwo t'4 .' r+�el - ;_ _ •� "FOq+ 158. ' M. v ebraska 68644 402�46l-6221 ;+ F'AX:402A65-1224 val ✓ ar. tS v '„�`°��` � ` � ► Yt y�ernef'carn• balas�a snytlemet,corn •r;k' ti SJ�r, U! �rh1'' J�IYrt�,�N�,{ l'rrnC � !;'ate , I �r `C tj �� I I FJ� 7 e ,,/ C1S hgwcfiafa,California Philippi,West Virginia Mancelona, MI .�Llx�u� +rirll n¢�,5�' Eu�•V,�'.yh� SF t�'1Yfr,1 � $��b ��'y� el > � ' \ �� ©Siemens AG 2008 Continuous level measurement - Ultrasonic transmitters 21 �- Overview Configuration parabolic Mounting The Probe is a sllort•i ang( IrttE'ClrfitE'Cl ullrei8onic:levc°l trsarlsrnitlor, is cral Ior liquids and slurries in operl or closed vessels, w Benefits Easy to install, pr(ugrarn and mciinlain Flat Mounting and 8cdmAngie • ACC JI-Elte Wtd reliable • �,anf I tary rrlodulg available till • I enle'd Sol'nc; Irtle;llfgencez1}k'CPIc;t}rGr.•f;E Sine)ate' • tnta;c�ral tempe;raturc cUnrp�r'fSt�iic�n � ;�I Application a The trrani duc:or i.,avail,rble in f'Vi7F copolyrn0r, rn8king the 00- 0 vine Suit2bIO for lJG(?ir-f a wide variety of applictltion$.The Probe: fs easy to in,1az11 and m<aintair•r,and can be quickly removed(or pipr.• �(� clv'.arling as rr}ctukod 6y the food,beverage and pharmaceutical a indLISliklfi. rungs u The foilabilily of Clio Icvol dala is,based on the Sonic Irlteliigei ico o eOl u peocur;Sing o1gorithrns.A tiltor discriminates between the true eO)o and ial.^.e echoos from WOLIstic or clectrical noises and agitalur blades in mc)tion The ultrasonic,pulse propagation 1l1 time to the r1ial:?fial and back is tram F.icrature•cotnpcnsatecI and A baamanyle' -� corive.rled iritca dislarl(;e 101,c isl;llay,ana1r;1g ocftput and relay actuation • Key AppkcationS Gh4?r'ri.Z: {•lrar�igc v�;asE31s,filtE*,;r bocJ • lni,id pits• liquid storU96 v4sS4181, luc:d �IIiCE.dEillnr; •Ihe,Probe rs¢>unt¢lg C)Siemens AG 2008 Continuous level measurement - Ultrasonic transmitters ications S e I ectio n and Ordering d a to 0 1 Cl 0 r Na...... .,. n specif Tliree-wire version Two-wire version is i(Standard) qhorl.rant i. 30 IAt(;tjI'M0d Ultragonle level tranbluttex 0 ------ ideal for liquicis and siut(ies in operl or closeri v(Is Mode of operatlon 1 Selo 1 Llitromnic IrIlvel a'Voi men- M62tUring range 5 In(16 40 11) 1 ...................... Input I Tt6hrdUter/ProCess connection eLisunnq range: 0 25 la 5 111 �0 nI FIV()I::rjopolyine.r:X NFT J(Iapor).ANSI/A$MF E (0.8 lo ik9^i It) it) i31.2011 PVDF copolymer.8 2'f(REPT),EN 10P2611 F ...........Outpu t PV0F copolymer.G 2'((BSPP).EN ISO 226.I'l G mA 14 it)20 r I'. lo�10(}fr'_n_ PVr,)F ropolyrner,4'Sanitary rnowiling,M H ................ ............ ........ ?pan 2.pp.r.0 v.(4.d ..... ...... .. inversolyprOpOON)al ModellApproval ....... .1 4.11 V..I ......... Ci W ,u�224V DC.CSX CE.FM 9 Max.ICa1tl �5(152 a, 1000 12 111 the loop at Wiqr 24 V D 2 �rj, C, F 124 V DC .......... .................................................... •Rflay FOr IUVO il!;d!17)Ct f-aUll 40 ................ 3 WVI,24 V 010001.MURI 13114JWIQCI T101)(Ii.10 Power supply I 2 Warr rnQClr-."i.muljl 4811guage.11.1a nual. C) 7ML1998.5GC61 • n -f 'Supply V011age I a to 30 V DC.rnmr. 12 jc� ,F�' V r.)C.0 1 A Ttiis clevice is shipped wtin 11-ie 51ei ,I r.FAMtrcanict,. 0 12 A gilige manual(-,F)r7.Qnrnknmg AVEX Oulck Slams wid ............. -------------- Unstfuciuo inanua]S •Max POVver Cor). 'V rnA.9t Q.75 W(25(nA ai sutnpfron1{4 V -74 V 010} Irp,slainfr Steel. 1'2 x.45 mrn(t),47 I PP).r.)I'io IMLISWIAC certificates and (:F. V-M, C CSANFTUC text Hine suilable for encloswe,, approval$ ;3A I3A UnwurzEal lkx L�racko�Mouilting kit 7MLI830-ISK .......... San,liry,l"nv)(,nl�ng ciarnp 7MLIS30-IOR pcmcf 24 V DC,2()(J rnAf()i proi.v.,e 7ML1930-IAA Accuracy (105 to 12!;V AC riput) 0 E!"I'fur in rilm""All'C"M011; 0.95 1".ol intia,,uting Tango(!I)aft) Powtir Suppiv,2.4 V X. 100niA for'I Pirjue C) 7Mi.11930-11AS (105 to VS V AC input) 0 R0.101UT1011 A rnm(0.125"; 3'ASIME., MN 65 PN to,JlPj 10K 39 V1 IA.`H'aritJo 7MLI830-18T a-Tomperaluro componseltion Still;!I'l adapwi fur 2"NPI :3'ASME,DlN��5 PIN 10.A IN 313 F.11'1:l";Mng-3 7MI-11830-1131.11 6 Echo PIOU'lebrig Sonic lI1IWiQ0%;0 adoplof lor 2' 2'NPT!edmul ?iSFhC 7ML1830-IDT EASPI' 00;[Wt,()1@16itiC 12'e'lM angle. 1020 gland will)rnolw rucknul 7MLIS30-108 Ambvii twiparalure S11 itWqS[J[)I()()flelyl.r.11e.Cj;',pjay See 1:jr j%(J) page.F FWIJ26'� .,je,)to+6'.)`C 4 0 to r') Sl I 4_1,F3('1,"010 14 e n i o t 1,.0 s p!a y e F.)2(X: W10:110 -20 to.40'("(4 11)*.14(1 ff) rxip.e 2 G") 0 Max ati,nosplieric pre%sLjrt,' 2)Subjerl to expoil regu!al'onq Al.. 1q,ECC1,1 1EAR199 1,31f)"Swc *Defjree of protoctKxi WC115 Design W;Ihc)ijl Planc,jp adapte-i I I it g(J.:-4 roe) With f1iiingrr admI.-um 1 I k(-(3 1 lov) •Material FIVC PVDl':*copolymer •F)e.grcc of pr(JI(iction 0f roress cgr,neclior, 2'lV1'j(7apeF),ANSIMSME 8.1 Po 11 1:1 .?' EN 10226]or G,2"J(C4%P),EN ISO 228.1 P'lange advp et ',4"L)TVIVOTs,2i,(flits DN 65.PN 10 wid 3"ASME) 4'san,twy 4,Cable inlal le inlct,iof PC; 3.2 fyor NF7 coloN." SR;Mwnfs H 01 2001) CP Siemens AG 2008 Continuous level measurementµ Ultrasonic transmitters • :;;; �„a:.GV.0 ..,l.,.,.a`.>�., -..'; --.:d, �:::»'..,. .. r�,1 r",e�; r J..:.;z�, ��N„�.�: 6'M Options .°s': Dimensionaldrawings Flange adopter for coating 2"NPT or 2' 9SP process connectionV Standard Modal to 3"ANSI,DIN 68 PN10,and JIS 10K 3B flnngns hutg9dAtl r•• 5 148,8 mm;�,86'1 :: \ I �` (0.3) 8s mm I)011 lidlr;diamotdr {3,3")mak t 3 � A. t9o.2rnm{r.49";� + `•........�_� ',•''' �`�:':; ` 'rrRrtt;. diameter l -�ca0ieenlry ::; 'knock out' i ae 1 he Proba LUptic9r'tul 1'langs A(Japter 270 nun I electronics The Prate with FMS 200 Mounting Bracket tj7. �.e7 mm (3 a)V1ry°Unun3j i mounting y�>hrsed Iluettl t7 ^ `' frdnStlUCH mi., �--4 I�• (z.s I • — �j 6 MM L l � L �F .Sdnitery Model tr -� 7mm The Probe With Oj)l:on_al Mooning Slzuc*ot �^h4i edlid ;U.3'-) 3 a � ��41 g +84 111tr max.I ,Schematics .•... „......... ............. 17mm ,r I 3 W{re Model ' (Standard and Sanitary Models) 1 L.':.\ � : s ■ s d I i ' �cabk entry knack r t out, I i 1, ,! I i 1,�•-ekchnics 279min rr,A owpul;a•20 mA.non•.............. I I r ! i0aled,150 olims Max. .._^^_••••^•...-1 E l r_ $7mm t power r4'DIY __:,_:_:_ l ; s (3 4")w: . ;•.,^ .,,: ,•., process 3 r•^S-""-^•� CGlgter 0 conna:I to ptolective earth ; 74 mm rtllayll;ory C01ftel,Closkvi",------ I I y(�v I ,..—transducer torpoworod or afarnt nato — I 8t mm 2 Wire Model Probe In*u no ptatal (Standard and Sanitary Madt:la)I , •, t�mar „•„d,r•: i „";. The Probrr dinionsiont% 70mA r---�-•—• + i I Veupply 121928V00 _,,,,,,,,,,,...,........................,,,,.,,,.,, Display program made segnronl dislrfay zU'key .,, --.,._.-311, Cj n'kop OErlault operation stratus I�hcc Protic'ccnnnertiCkita 1��k'i�1'fh V'y x•••,�d•�,ic�.,,! Str,m(-m';FI 01 ?[149 'r O­Mv 90-01 Amish, 690-01. . LA-VAL Pressure R"Aeduchng VaIVID ............. ................... ........... • Sensitive and Accurate Pressure Control Easy Adjustment and Maintenance Tamper Resistant Optional Check Feature Fully Supported Frictionless Diaphragm The Tic rn Cla-Val Model 90-011690-01 Pressure Reducing Valve aotoatically reduces a higher inlet pressure to a steady lower downstream pressure, regardless of changing flow rate and/or varying inlet pressure.This vealve is an accurate, pilot-operated regulator capable of holding downstream pressure to a pre-determined limit. When downstream pressure exceeds the pressure setting of the control pilot, the main valve and pilot valve close drip-tight. 11 a check feature is added, and a pressure reversal occurs, the downstream pressure is admitted in the main valve cover diarriber, closing the valve to prevent return flow. V Rern Description ......... I Hytrol(Main Valve) 2 X58 Restriction Fitting 3 CRD Pressure Reducing Control Item Description A X4eA Flow Clean Strainer B CK2(Isolation Valve) C CV Flow Control(Closing) . .... q [---I D Check Valves with Isolation Valve I ... CV Flow Control(Opening)S o"I i 1LE I. YX43"Y"Strainer '_..N�.................... *TN closing speed conlrol(optional}on this VRIWI ShChild A' always be open at least three J3)turns oil its seat. ...................... .......... ........... ......... Cla-Val Model 00-01KOlf.;90-01KO Pressure Reducing Valve Typical applications include pressure reducing valve station with Anti-Cavitation Trim provides for optimurn downstream using Model 90-01BY/690-01 BY and Model 90-OIAS/690-OIAS pressure control while reducing noise and eliminating damage in parallel to handle wide range of flow rates, Larger Model 90- associated with cavitation, 01 BY/690-01 BY valve meets fequirernerils of peak loads and See Cavitation Guide to determine it the valve is a candidate for smaller Model 90-0IAS/690-01 AS handles low flows. the KC Anti-Cavitation Trim, High Prossure High Pre-asore 1,01,911oll valvo 6.4 t16010011 Wye Gauga *0511 Pr=ura Nessuro .......... (Uses Bc3SIC Valve; MprJca 100-01) (In Inches) (3 (Recommended MFixuiwrn f rE:SsuiU� psi) E,.'"�•;)t tr',Irrp,., ---.............._I....,.,..,,..'.,.�+.,.,..,i X ". J�� Pressure Class I•-�f" I 1 I y Cover ................. .,.., , Flanged I"hrc ded ., ,��; OJJTI.F-r I INt,£'r C�radr3 M I ANSI r material Standards 1.30 Ib. 30U lb. Details y (�) 1 A 5TM A536 Donlile Iron B16 42 250 400 400ASTM CB Cast Steel _I H16.5 285 ..,..,.400 Imo_.,..........._• �� aaR ,2 a _...._._._. _. .............. .�,a j 40U 400 I............... ;_ . ,......... AAA ASTMB62 _ Bre)nYti_....... �,L-fi,,.=...,„.,.....--?--`..- •.... ...... .............._..,,,,...,,,_ Note: 'ANSI standards aria for flango dimensions only. Flanged vi,Ivos are available(aced but otic drilled. End Details rnachined to ANC 2.1 ,,,,,....................._...._.....,_......._,_....._..,..._, �' i ,...,,1.,., I Y „+,.. ---------- Component _ I Combinations ; r' , 7 { ilc� �,.•' J Body&Cover € Ductile Iran Cast Steel 7 Brame r, ............-----'----- ....._._,...._.-.__...._ _.. -.,.....,,.,,...............,_.........._, _ ... .. .. .... -- .i 1 Ava lable Sizes 1'r" 36 1 h - 1 Fill 1 r" 16" -- '- ......:........,.._..Cast Iron - -Gast �#Rel°,,....I...._....._..._......__.... J •---... ' I t]i,;c Ralainer 8 I Bronze J_ __....... „ifagm j l r_L' .... So Iat&Cove Guide, ..:: ........... ....... --Bronze is Stttrlctarr..:,. ...................._...._.._1 ( f I „1 K i { s 1 is U tioriai Ste85,rl . SIE'.c1 .+ „H.................. ....-,-,., E DIse fauna-N` Rubber (.__.,_.._.._;..,,....._...,._.....i1 p J Nylon Rointorced HUna-N Rubber i L7ia brat m Steen, Nut& Spring Smioloss Steel ^- El r For material oplior1s riot listed,consult factory. GC.G GG G s _µµ 5 anufactus�.s va#v(:s It1 more than 50 different alloys, / ice.,...... D,.._...i�i INUT ........DDU 1,01t'sCi':3;I :iE.:k+t:( I,.'tt"{''re`r'I i:+l<. (In Inches) '"Consult Factory VolveSiz© (inrho 1f",...--- ----- - i ,) 1'/ 2 2'/. 3 4 6 t3 10 12 14 1G 20 24 3f)" 36°• A Threaded 7,25 9,38 11.00 12.50 - - _ - - -AA 150' ------ .15,62- 21.00 25.38 31.12 34.00 3'3.DU 41.38 8'2,00 61,50 63.00 76.00 f AAA 300 ANSI J.OU" 10,00 11.6�...._f.3�`�---1-.�.UU---2U.UU2S�:3t3...,.,.29,7535 _-.._.-..----.__.-.-..____......,,..,...,.._...__....___.__._....11 r r --A :...., - 50_- 0.50 43,50 53.62 63.24 64.50 78,00 g Dia. _.-•_-,., _ _ 2.75 35.50 45,00 S3.1f 5C�.00 IiG.UU , C.,Max, .__..._ 5.�0 .....6,5U-----b00 8.1 i tU.li1 1 i,38 1G,00 17.i62.- 2U,.88 �.............•-----_-----_._._..___.,,...,.,.,,,..:......_.._.._._ 24.19 25.00 41,90 43.93 54.50 61.50 17 Threaded 3.25 4.75 5.50 6.2 5 - -. - - - _......_'-- DL7 150 AN`xl 41.00, ..._._.._... -- --'--- '-...............:....w....,, - -- --'- - ._..... ...... 4,88 17.00 19.50 20.81 - - l5 5,50 G.00 7.5U 1 1 ....................,-.,--'----' DOD 300 ANSI 4,25' 5.00 Ci.88 6.38 7 88 10.50 13.25 15.56 17,75_ 20.25 - ,...:,.. ' -"---------- - .� - -'-- -_-.4.2'... ,10,7�..._12.62 15.50 15.00 17.,?,?5 2 t E 1.1? 1.5U I,G9 2-R� .-_3_i9 4 d1 5,31 _ _- 1.3i y4 56-( F 150 ANSI 2,50 3,00 3,50 3 75 4 50 5 50 Ca.75 8.00 !).SO 10,50 11.75 16.5R 19.25 22.50 25.60 1.-- --- :....- -- --' -----------•------'- FF 300 ANSI 3,0f) 3.25 3.75 4 13 5.00 6.25 7.50 8.75 10,2ir) 11.5U 12.75 16.50 19.25 G Threaded 1.88 3,25 4.00 4.50 GG 150 ANSI 4,00' 3,25 4.00 4.00 5.00 6,00 8,00 8.62 13.75 14,88 15.09 - GGG 300 ANSI 4.25' 3.50 4.31 4 38 5.31 t�50 8.50 9,31 14,5() 15.8? 16a 50 - - H NPT Bady,;l;appin� - --d'- 'F % 2_-- -2 J NPT Cover Center Plug. -._.r �. A < y , 1 1 1% 1 Y 2_._... 1 ... t�_.. 2 .... .._ IC NPT Cover Ta f V 4 }/ 1 1 1 1 1 1 Valve Stem Internal 10-92 1U,32 10-,12 ?:6 /-28 16,24 :,-24 ;{2.4 ;�-24 Y•24 i•20 3-16 f-16 /-16 ! 16 F Thread W .......................:........._............... -------------._.....--'--..........,.,,,..._..,,:-----.._.._._..---------...----'---...__.._........:., ... Stern of 0.4 0.8 0.7 0.8 1.1 1.7 2.2 216 3A 4,0 4.5 5.63 6,75 7,,, 6.5 Approx,Ship W( t b, -- 15- -- 35 50 70 140 - 261 500 780 1155 160()_ P265 390Q„ 62007703 11720 X Pilot S ytrzIn 1 1,()0 13.00 14 RU 15.00 17 00 2t3 00 91.00 333 00 `36 00 40 00 40.00 4I UU 68.00 79,00 85,00 Y Pilot System 9.00 9,00 10 00 11 0R 12.00 20.00 22.00 24.00 2G.00 2J 00 30 00 ail 00 'i4 RQ 40.00 45 00 Z Pilot 5 stern 9.00 9.00 10.00 11.00 12,00 20,00 22.00 24.00 26.00 29,00 90.00 34.00 3900 4200 47,0() r,;Size o rfv - Now The(of)two lla i (-riwes un valve size 36 aru threaded 10 1 11R"-6 uIVC, ............... (Uses Basic Valve Model 100-20) (in inches) (Recommended,Maxirnum Prosswre)-ps;) ................ .......... Pva,S,wre Class Valve Bony 8,COVL%r .............- Ranged K X ANSI ...........I Graco Material 150 lb. 300 Ili. Standards` .............. ...................... ...............­.............. ASTM A536 Ovolile Iron 516.42 2150 400 OUTLET E31 6.F) 285 400 ............... ....... AS TM A21 Q-W(,H t(. i ASTV 11132 Bronze B1 133.24 225 400 I......................... "...I........... ------------- 1�1I'P­': ANSI standards are for Range dimensions,only, A F'Iarl�?efJ valves are available faced t)ui riot drilied, ......................AA .............. .......I Y 4 c,0fnf)O1,1Gnt ,�Iancjflrd Material Cornhinations z Body&(,over Ductile Iron Cast sleef Brorizo.--i Available Sizes Ic 3"- 16' Ok;c Hetairw& Diaphragm Washer Cm8t Iron Cast$tecl t3ronzo .................. ............... . ............. Trim;Qisc Guide, Bronze is Standard Som Cover eoartnsj Stain�esq$tee)is Optional B ur 11-N Ru b be .......................... ................ ............ Diaptvaqrn Nylon Rp.inforcwJ 8una-W Rubber .............. Sicni, NLJI.&Spring Stainiess Sleet OUTLET . ............................................................... For rnate6,)l options not lislecl, consult factory, Cla-Val M81"ILIfaCtUres valves in more than 50 different a I lo y s. E EE H..... .......... D 114LET DD (In Inches) ­cdrlsult ractory ValVe Size. (InolcS) 4 6 8 10 12 14 16 is 20 24 30 36... 4?... 48"' ........... A 150 ANSI 1 Q.25 1,3.8B 17.75 21-36 26-00 30,00 34-25 35.00 4212 48.00 48.00 63.25 65.00 76.00 94.50 ............................ AA 300 ANSI 11,00 14.50 18,62 22,38 27,38 31.50 36.62 43.63 49.62 49.75 83.7G CiTQD 76.00 94 fQ 8 Dia, 6.132 9 12 11.50 15.75 20.00 24 47 2800 35.44 35.44 35,44 53.19 Sfi,00 6(G.00 66,00 0 Max. 7,00 8,62 11.62 15.00 17.88 21,00 20.88 25.75 2S.00 31.50 31.50 43.94 54.60 (31.50 51.50 D 150 ANSI 6.04 8.88 10.68 DD 300 ANSI - .................. ...... E 150 A N,$I 5.50 6,75 7.25 .............. EE 300 ANSI 5.81 7.25 7.75 .......... ............... .................................... P 150 ANSI 3,75 4,50 5150 6.75 8,00 9,50 11,00 11.75 15,88 14,56 17.00 19.88 25.50 '28.00 31.50 i .............................................,........................._..._.­...- ..I........_4 FF 30o ANSI 4.12 5,00 6.25 7.50 8.75 10.25 12�75_.15.88 16-06 19-DO 22,00 27,50 28.w �,o...................... ....................... 1 1 2 2 J NPT Cover(,enter Y1 /A 1 1 2 2 2 2 2 2 ... .......... 1 .....................1 "111"11 K N PT Cover T1 appina---- X Y 1/ 1 1 2 . 2 P - ------------ .............................. Threid UNF 10-32 V-26 '4-28 X-24 IX-24 X.-24 *24 N-24 Y­20 X-2 0 �,20 X-16 '/,-16 IVI20 M10 Stom Travel Q-co 0.8 1.1 1.7 913 2,8 3.4 3,4 3,4 4,5 41.5 615 7.5 85 a-5 .......... ....I...........11......... ............ AppTq>.__lli ".W.":I'­.Lts I 45...... . as 195 330 625 900 1250 1380 1500 2551 2733 0500 954s 12450 13100 ....... --------------------- ...­7 X Pilot SY5Lc!!1_. 13.00 15.00 27.00 30.00 33.00 36.00 36.00 41.00 40,00 46.00 s5,00 68,00 79,00 85,00 86,00 1 10.00 11.00 18,00 20.00 22,oQ 24,00 ?6-00 26,00 30,00 30,00 30.00 39.00 40.00 45.00 4'1:.00.] Z Pilot Sv5tern 10100 11,00 18.00 20.00 22,00 24.00 26.00 26,00 30,00 30.00 30.00 39.00 42.00 47.00 49.00 Note!.7 1 N(, 1601 on wilvo�Oja 36,�hry 48 are threaded lu 1/2',, . . Thuse'Symbols 4mr1 ;i InrA({11i r1viilltJlC4 tiije IrlcYte.x 1'� 1 1r 1 2V, 3 6 I 6 10 1 ' 14 1 G 18 10 ?4 30 3ti R2 48 n1m Je 40 50 65 60 100 ]5a 2a0 25a 30o aso 400 4so Soo 600 800 9oa ,ao0 1200 l - — -... - -- -- ._._ l Eau Delall r,••.a,,,�l 1'hrr.:ldnd&Flangprf rlE;nlJi�cl Basic VE,IvE+ Glob ' M 1Q0111 Angle Cnnl111LIO S 93 125 210 300 460 800 1800 3100 490U 1000 8400 11000 ]'1"7QQQ 25000 42000 50000 MOd{ii $u(}gr•.3tE'(f Flow—max '-- --•-- ,»..., _,_.., 80 990 2250 3000 6150 8720 10540i13700 21700,91300 48000 62500 (c;land) mlrtiRrNillkllt „••:.,., ,..._,r. '30 50 115 200 300 400 50D ...GSU 900..•..1..r0 2 - ._._..._ 10,.. 10 1 5 a0 - ......... _....._.._ 75 Min, T-•----- --- _...... .._... Can!nunus 10(1 ?90a Mn t!huou< Ft 8 13 19 29 50 1113 198 309'412 530 F94-1--_ - 1073 1577 2.650 3150 _•. -..._... ......,.___..... _._ _.._......�._.._. i.__.. 14uciS7i-;,l7Jri Flaw M,1x 7,6 1U 16 23 37 62 142 N .i87 549 6Ci4 i 863 - 1369 1972 302$ 3940 (IJI UrralSStC Info nniltent _ _ _ _ € N(in, 110 132 160 C:nllflil;JOS.'S 1....__... _..--... ........ ..._ .,_....... ...... ...� ._ — __ —'_• _- :. .: r ,n � --• —"^ �Crnli,l[tf�v, rVi ,m � •n'•1 I- I �a -st,,• VAIVO f 0(I,?0 r Angle _ 1 .......... ....__._.....,...._._ _. _.._.i_„........��1X 260 580 1 n25!2300 4100 t;400{9r30 9230 1650016500 15500 28000 33500 335aa3 i 3a0lModel Suta{.)rslac!Row f ontmunus i I i lgflm! Mln 115 30 50 115 200 300 50a 500 43U() fao0 900 1850 2100 3860 5465 Max 16 37 G5 145I259 401 581 581 1040 1040 1040 1r64 2115 2115 2115 gq Iq[I I^lL,w orltinuUll .-{........... !GllE+rr/Sac) Mn t3 1.9 3,7 1 7? 't3 f l,9 3", 3, 51 5r -5% 117 11? 24a1 345 1 690.01 is the roduced internal'port size version of the 90-01, Flanged End Detail Doily For IUo-lit basic.valves.Suggested I10w werr;ly'.}Stlr7 oil 11g1y(though SVIE'chde 40 Pip& Mnxlmurtt rt.,nllrrup:r;ones is, srl>r:,rox,20 llisoc(6 1 melersisec)& maximum init'rmlllent i,'aippiox 2,5 Ifl4r,S:(7.6 r1lUlrtr5l;Le(,)and 1111r1ir„um canlinunus flow it;Eapplox 1 lllst.c(,3 n1piF7f:+/,^.f.(:) For 100-20 basic valves,suggesieci flow C,9i(tLdkltiiYf,S wl,ry 1)q};od on How ihrotjfd} tho valve seat.Approx.26 hlsec(11 rnelersfs.FK.)WFiE:t4(0 le)f 111jWfhLtrr,continuous flow s 1 fusee(.:i meteislsec)is us[:fi fnf nlinmltu,l c0i`ilirluoLiS flow k1amirTlum COMMuous fines Through the Valve sea)Inc this"10"10f>-70,;;or,l>rux 20 tlhiec(01 melefslsec).Maximum C.nntblunu;;flow Ihn)ucrll the valve seed for the 36".-12",-18" WO-20 is approx. lfi.8 tl/,oC.(4,t3 mr;1E'rS1at7G), Many fflCtnra harlJlfl t;( rQ iIl SI7,11r�]IIrE tiU�E rq(fU[il,p vr11UC'InClUdirrl}rnlel f1rPti5lllE.nlitlffi pr£rF4life srtntl 11aW rr�iP,$ For qua 5tion4 pi,r)vNillon{rn ily i a Urt ult 011 Val will,r y lam delails r:r+•r»",fl r,. ;;r,'r,";'ti::". .1 :7Y14; r 1':'4"si•#"t t:..;f't:'i.t:1'is'Ir!r '•r:laci"'a"i ' a... Material8 r f'.�.ai,`i..fe•`' Adjustment Ranges I SI � tS�PfJ�zLY_ t��1�_M. tls.. i 1 Catalog No. g0.01 or No.600.01 2 to 30 psi Pilot Control: Bronze ASTM B62. ' 2. Valve Size 15 to 75 p5i Trim: Stainless Steel Type 303 I 20 to 105 psi Rubber; Buna-N' Synthetic Rubber 3• Vattern-Globe or Angle 30 to 300 psi- 4, Pressure Class !' 5, Threaded or Flanged 5ut,phicd un1Ut s olrlerwis, spacilwci Pilot Systems are available with optional 1 6. Trim Material ChYier ranges avallAble,pleku;e con;iAl Qictaly Alumtinum, Stairdess Steel or Monci materieale. 7, Adjustment Range Options at additional cost. a 8. Desired 0 Temperature Range t p Nvle:Availa ale will)n7rttnw:,a';n irjg t;urltRE7. Water;to 160'F ) 9. when vertically Installed S j t ti .....,,,,,,,, ,,,..,,,,.,.._..................... _,,. ,.,,,,.,_,,. ,,,r.,».,,,..... .,,.,.,, ,,,..,. .:.... ,,,.,».,..,,,,,..,,r,.„� w,r.»,,,,,., w,_,.,.,.,, ,,,,,,.,_,...,.,.,,,,»,-,.,..,... ,,,,». .,.,.,,.,.,..,•....,,,•..,rn. • �, ��.•5..,..r�i4:x„t��r'�1w s,:. tic"Lri'.r.;e,l'r,l',i,:E;1 r;: 1rE i[tSy�A: PO Box 1325 Newport Beach CA 9W659-0325 Phone, 949-722-4800 Fax:949.546.5441 ,.. .�}`r' .. + ..L),rl fa 6:•Vr";r }.r frC.,%f'f'' 4687 Chrislie Drive Chrsmin d6s Mesanga=s 1 Beamsville,Ontario CW-1032 R=Hne11 �� �"" Phone 1 L 00 ,5G l,7usanne,$witzE3rIHlz{i afMN Phone: Uo5.5G3-4�JCt3 Pha}ne: fam: t105-563-404o Fax: 41-21,643-15-50 E-90.011690.01(R-11/0B) axrrvruc:Mr CIA vF,I,;rcvq P'i a,'ri,,,U,;n E0r:ORM11C0S 10 ManUv r.itl,inn must www.Cla-VEfl.rCnj Purchase Specification Model No. 90-011690-01 CLA-V PRESSURE REDUCING VALVE Sizes 1 1/4"-24" Function The Pressure Reducing Valve shall maintain a constant downstream pressure regardless of changing flow rate and/or inlet prossure. "Tying"of equipment into packages for the purpose of thwarting competition shall be considered to be in non-compliance with these specifications. Manufacturers shall price items under different subsections or sections separately. Main Valve The valve shall be hydraulically operated, single diaphragm-actuated,globe or angle pattern.The valve shall consist of three major components; the body,with seat installed;the cover,with bearings installed; and the diaphragm assembly,The diaphragm assembly shall be the only moving part and shall form a sealed chamber in the upper portion of the valve, separating oporMing pressure from line pressure. Packing glands and/or stuffing boxes are not permitted and there shall be no pistons operating the.main valve or pilot controls, Main Valve Body No separate chambers shall be allowed between the main valve cover and body,Valve body and covor shall be of cast material. Ductile, Iron is standard and other materials shall be available. No fabrication or welding shall be used in the rnanufacturing process,Total shipping weight shall be equal or greater in all respects to the Hytrol 1 00-0 111 00-20 body. The valve shall contain a resilient,synthetic rubber disc,with a rectangular cross-section contained on three and one-half sides by a disc retainer and forming a tight seal against a singte removable seat insert, No 0-ring type discs(circular, square,or quad type)shall be permitted as the seating surface.The disc guide shall be of the contoured type to permit smooth transition of flow and shalt hold the disc firmly in place,The disc retainer shall be of a sturdy one-piece design capable of withstanding opening and closing shocks. It must have straight edge sides and a radius at the top edge to provent oxcossivo diaphragm wear as the diaphragm flexes across this surface. No hourglass-shaped disc retainers shall be permitted and no V-type or slotted type disc guides shall be used. The diaphragm assembly containing a non-magnetic 303 stainless steel stem with sufficient diameter to withstand high hydraulic pressures shall be fully guided at both ends by a bearing in the valve cover and an integral bearing in the valve seat. No center guides shalt be permitted The steel shall be drilled and tapped in the cover end to receive and affix such accessories as may be deemed necessary, The diaphragm assembly shall be the only moving part and shall form a sealed chamber in the upper portion of the valve, separating operating pressure from tine pressure. Tho flexible, non-wicking, F 0A approved diaphragm shall consist of nylon fabric bonded with synthetic rubber compatible with the operating fluid.The center hole for the main valve stem must be sealed by the vulcanized process or a rubber grommet sealing the center stem hole from the operating pressure.The diaphragm must withstand a Mullins Burst Test of a minimum of 600 psi per layer of nylon fabric and shall be cycle tested 100,000 times to insure longevity.The diaphragm shall not be used as the seating surface,The diaphragm shall be fully supported in the valve body and cover by machined surfaces which support no less than one-half of the total surface area of the diaphragm in either the fully opened or fully closed position, The main valve seat and the stem bearing in the valve cover shall be removable, The cover bearing and seat in 6"and smaller size valves shall be threaded into the cover and body,The valve seat in 8"and larger size valves shall be retained by flat head machine screws for ease of maintenance.The lower bearing of the valve stem shall be contained concentrically within the seat and shall be exposed to the Purchase Specification L!A flow on all sides to avoid deposits.To insure proper alignment of the valve stem, the valve body and cover CIA-VIA. shall be machined with a locating lip, No"pinned"covers to the valve body shalt be permitted. Cover bearing, disc retainer, and seat shall be made of the same material.All necessary repairs and/or modifications other than roplacenient of the maln valve body shall be possibie without removing the valve from the pipeline, Packing glands and/or stuffing boxes shall not be permitted and components including cast material shall be of North American manufacture, The valve manufacturer shall warrant the valve to be free of defects in material and workmanship for a period of three years from date of shipment, provided the valve is installed and used in accordance with all applicable instructions, Electrical components shall have a one year warranty. The valve manufacturer shall be able to supply a complete line of equipment from 1 1/4"through 24"sizes and a complete selection of complementary equipment, The valve manufacturer shall also provide a computerized cavitation chart which show flow rate, differential pressure, percentage of valve opening,Cv factor, system velocity, and if there will be cavitation damage. Material Specification Valve Size: Main Valve Body and Cover: Main Valve"Brim: End Detail: Pressure Rating: 'Temperature Range: Rubber Material; Coating: Desired Options; Pilot Control Systarn The pressure reducing pilot control shall be a direct-acting, adjustable,spring-loaded, normally open, diaphragm valve designed to permit flow when controlled pressure is less than the spring setting,The pilot control is held open by the force of the compression on the spring above the diaphragm,and it closes when the delivery pressure acting on the underside of the diaphragm exceeds the spring setting. The pilot control system shall include a fixed orifice. No variable orifices shall be permitted, The pilot system shall include an opening speed control on all valves 3"and smaller for Elie model 90-01 and 4" and smaller on the model 690-01 as standard equipment. The pilot control shall have a second downstream sensing port which can be utilized to install a pressure gauge A full range of spring settings shall be available in ranges of 0 to 450 psi. A direct factory representative shall be made available for start-up service, inspection and necessary adjustments, Material Specification for Pilot Control: Pressure Rating: Trim', Rubber Material: Tubing and Fittings: Adjustment Range: Operating Fluids: Desired Options: This valve shall be a Cla-Val Co, Model No. 90-01/690-01 Pressure Reducing Valve,As manufactured by Cla-Val Co. Newport Beach, CA 92659-0325. 7,.7RAP' 7 Pao) 633-11 Ln CL&VAL' Mete ri ng Flow Rate uontrW Valve Automatically Maintains Flow Rate • Up to 10.1 Flow Range Control ideal For SCADA Systems Digital or Analog Communications a Retransmission Capabilities Security System to Prevents Unauthorized Changes Options] Hydraulic Backup Pilot Control System _Z. The Model 133-11/633-11 Metering and Flow Rate Control Valve accu, I rately meters and maintains flow rate regardless of changing system Cori lly operated, efectronically directed, hydraulically 444444,,,X:11 ditions. It is an eleclric� actuated diaphragm valve.Included is 131 VC-1 Electronic Valve Controller Microprocessor that responds to differential pressure PtOdUred across a A calibrated orifice plate or venturi.Accurate control is assured as very small changes in the differential produce immediate Corrective action in the main valve. Differential Pressure, Transmitter is recallable to suite flow range requirements. The Model 133-11/633,11 Metering and Flow Rate Control Valve can also be configured to pr,rform a wide variety of secondary functions when Item Description combined with hydraulic pilot operation,such as:pressure reducing,pres- I Hytrol(Main Valve) sure sustaining and level control.Any of these functions can be used in conjunction with electronic control or to provide a separate automatic fail- 2 CS28 Solenoid Control safe operation through the use of backup hydraulic pilot systems. 3 CK2 Solenoid By-Pass 4 131VC-1 Electronic Control 5 X520-1 Orifice Plate Assembly 6 OPT Differential Pressure Transmitter I lies 3A, Item Descripfion Y A X46A Flow Clean Strainer F, B OK2(Isolation Valve) C CV Flow Control(Closing) D Check Valve with Isolation Valve F E X 1170 Position Transmitter F Independent Operation pressure 111, H Atmospheric Drain INLET OUTLET S CV Flow Control(Opening) Y X43"Y'Strainer Typical Applications The 133-11/633-11 is typically installed in a fluid delivery system where the flow rate ��� is measured and changed from a remote ADA location SUch as a SCADA system. OPT T.m I pkao oW ;!> ----------------- .............................................................. Model '13.3-11 (Uses Basic Valve Model 100-01) Dinlensions, (In inches} B j A.,.-- ............... .................... RrItirigS (Re comn'tended Maxin'turn Pes$suro-pspl) 100-0 1 (Globo) i X .................. url ClassValve Body&Cover Flanged Threaded INlP.T EUl OUTLET ANSI End" r. 300 lb.Grade Malarial Ay--1, 150 lb Slandards, Details E-ASTM A536 Ductile Iron B 16,42 250 400 400 FF F A ASTM A216-WCB Cast Stool 816.5 285 400 400 AA ASTM BC)2 E3ronzo 81A.24 225 400 400 I AAA Note; ANSI standards are for flange dimensions only. ry .. . ... ........ Flanged vAlveS are 8v$1&bIFp Wad but not drilled. knd Details machined to ANSI 82.1 specifications Y 0 7LC1 M-Merisds o-\ -i Component 1, and Material Combinations :_j Z Q1 P, CovetBody to Ductile Iron Cast Seel Bronze .......................................... Available Sizes 3"-36" 311-1161, 3"-16" Disc Retainer& Cast Iron Cast Steel Bronze X Diaphragm Washer I I I ! - -"-" fi i TrIrn:Disc Guido, Bronze is Standard Seat&Cover Bearing Stainless Steel is Optional c Disc l3una-W Rubber rii� MTLFT 4rn Nylon Roinfotced Buna-N'Rubber Stem,Ntil '$pring steol r material options not listed, consult factory. GGG GG G H Cla-Val manufactures valves in more than 50 different alloys, I......... INLET Model,' I (in Inches) '"Comault Factory Valve Size (0(:h*el) 3 4 6 8 10 1 4 16 20 24 30*'* 361-4 ........... A Threaded AA 150 ANSI 12,00 15,00 20-00 25,38 29.75 34.00 39.00 41-38 52.00 61.50 63.00 78.00 ........... AAA 300 ANSI 13.25 15.62 21,00 26.38 31.12 35.50 40.50 4150 53,62 63,24 64,50 78.00 B pia, 9.12 11.50 15.75 20-00 23,62 28-00 32.75 35.50 45.00 53.10 56.00 68.00 1''9- '2-5,'0-0, -4-190-43,93 54,60 61.50 E)Threaded 625 - - ......................... DO 150 ANSI 6-00 7,50 10.00 12.75 14.88 17,00 19,50 20.81 - DDD�iOO ANSI 8.38 .........7.88 10.50 13.25 15.56 17.75 20.25 21.62 - - - E 2.06 3119 4.31 5131 9.25 10,75 12.62 15,50 15.00 17.75 21.31 24,56 F 150 AN$[ 1.75 4.50 5.50 6.75 15.00 9.50 10.50 11.75 16.50 19.25 22,50 25,60 FF 300 ANSI 1 5.00 6.25 7.50 8.75 11015 11.50 12.75 16.50 19,25 24.00 25.60 0 Threaded 4.50 - - - - - - - - - GG iso ANSI 4.00 5.00 6.00 8.00 8.62 13.75 14.89 15.69 - GGG300ANSI4,3II 5.3.1 6,50 8.50 9131 14.50 15.62 16.50 - H INIPT Body LL322-2�.............. h '/4 1/, 1 1 t1 J NIPT Cover Conter 1! 2 2 V N'FF Cover-F1, i,n-o- -1/% '1114 1 i 1 1 1 1 1 2 2 ............... Valve Stem Internal 'X-28 k28 0/4,24 3C-24 U-24 %,24 %5,24 Yr20 1i-16 1/-16 Y`16 X-1 6 Thruad UNP Stem Travel 0.8 1.1 1.7 2.3 2.5 3.4 4.0 4.5 5.63 6,75 7,5 8.5 Approx. Ship WI, Lbs. 70 140 285 Soo 780 1165 1600I ..2265 '13900 6200 7703 11720 X Pilot'Sy5lern 15,00 17.00 29.00 31,00 33.00 36.00 40.00 40.00 47.00 68.00 79.00 85.00 ". I.- J Y Pilot slem 11.00 12.00 20.00 22.00 w 24,00 26.00 29(10 30.00 34.00 39,00 40.00 45.00 Z Pilot Mlem 11.00 12,00 20.00 22.00 24.00 2600 29.00 30,00 34.00 39.00 42.00 47.00 Note:The to IwoIan e holes On valve size 36 are Itifeaded to 1 10,15 LINC. Model 633-11 (Uses Basic Valve Model 100-20) (in inches) Pressure Rraflngs (Recommended Maxiaiurn P=sure-psi)pre-s5ure Valve Body& OovLr Flan god 100-20 Grade; Material ANSI 150 lb. 300 lb, C Standards' ASTM A536 C)wclll(-Iron 616,42 250 400 OUTLET -WC0 400 ASTM A216 1 816,5 285 F FF ASTM B62 Bron7c, f316.24 225 400 111-.............. A [N-o,,,,, 'ANSI standards'a"r*e for tiange dimensions only. .......... Flanged valves are available faced but not drilled. AA Y b1l ate r!a Is Component Standard Material Combination` bY Z a or Ductile Iron Cast Steel aronze ................ ...... ...... Available S4os 48" t Iron Cast Sleel Bronze Diaphragm Washer .......... Trim.Disc Guido. Bronzy is Standard Seat&Cover Bearing K x Stainless Steel is Optional Disc Buna-W Rubber -611-ap Flra-97W Nylon Reinforced Buna-NI Ridbt)er TLE (Ane'l f7,, OU T Stem.Nut &8r�r Ong Stainless Segel For material options not listed,consult factory. Cla-Val Manufactures valves in more then 50 different alloys. I E: EE ................ .......... D 00 Modell 633-11 (In Inches) -Consult Factory VaIVO Size 3 4 6 a 10 12. 14 10 Is 20 24 30... 36... 42-11 484 A 150 ANS� 10.25 13.88 17.7.5 21.38 26,00 90.00 34.25 �5.00 42,12 48.00 48.00 63,25 65.00 76,00 94.50 AA 300 ANSI 11.00 14Z0 18,62 22.30 27.38 31,50 - 3E3.62 43,63 49.62 49.75 63.75 67,00 75.0o 94.50 8 Die, 6.62 9.12 11,50 15,75 20.00 23.62 21.47 28,00 �5.44 35,44 35,44 53.19 56.00 66,00 66.00 C Max. ,.00 8.62 11.02 TiRT-1-7-,88211-00 20.88 25.75 25.00 31.00 31.00 43-94 54.60 11511,50 6-1.50 0 150 ANSI 6.04 8188 10.69 DID 300 ANSI 7.25 9.38 ISO ANSI 5.50 6,75 7.25 EE 300 ANSI 5.81 7.25 7,75 F 150 ANSI 3.75 4.50 5.50 0.75 8.00 9.50 11,00 11.75 ~15.88 14.56 17,00 19.86 25.50 28.00 31.50 FIF 300 ANSI 4.12 5.00 6,25 7.50 8,75 10.25 12,75 15.88 '16,06 19.00 22.00 27.50 20.00 31-50 1 2 2 2 -YiNPT Cover Center Plus......... 1% 2 2 2-...- K NPT Cover Tap 1 1 2 2 2 .ping 'V Xv T*9 1-er r 1'6 Gf 5 r n F 11 10-32 '/,-28 Y-28 IA-24 ',�3-24 X-24 IA-24 %-24 4.20 �.•-20 V,.16 1/,-16 M20 M20 Throad UNF Siom Trave� 0.6 018 1.1 1.7 2.3 2.8 3.11 3.4 3,4 4.5 4,5 6,5 74 8.5 815 Approx.Ship Wt, 1bq, 45 85 195 330 625 900 1250 1 380 1506­ .551 2753 $500 8549 12450 13100 X Pilot ayslLrrl 13.00 15,00 27,.QQ 30.00 33.00, 36.00 36.00 41.00 40,00 46.00 56.00 68,00 79.00 85.00 8600 ysto .00 47.00 10,00 11.00 18.00 20-00 2;?.QQ 24.00 26.00 26�00 30.00 30,00 30.00 39.00 40,00 4� I-Pilot System j(),00 1j.QQ 18.00 .20.00 22,00 24-00 26.0o 26,00 30�00 30.00 30.00 39-00 42.00 47,00 49.00 Note:The top twZ f a t,holes on valve sjZos 36 thr;)48 are threaded to t i/2,,-s uNC. ................................................. .......... These Symbols dx and# Indicale Available Sim,, 3 4 6 8 12 14 29_ 24 30 36 42 48 Selection Valve ............. ............... 5L Men 0 80 100 50 200 300 3 400 450 Sflfl 60 0 0 , "�o0f q 1200 Eno Delail Flangoul Batilc Valve A G lobe /:v An& MFIX.Gonfirltiffils, 460 800 1600 3100 49()D 7000 $400 11000 17000 25000 Model Gvg�G�tvcl Flow (gpql) 560 990 2250 3900 6t5O 8720 10540 13700• 21700 .31300 Min Continuouc 30 50 115 200 300 400 500 6 900 1750 ................... Mak Continuous 29 so 113 195 309 44^ 5 4 1073 1577 Suggesed Fl ow (Ulerl&10t,c) Max.Inlermillent 62 14? 246 387 R0 664 863 13B9 1972 14n..continuous 2 41 110 CI-Xn Al VfVIM kf StM,Not YIW/n B -`..�..,.,.._� -`L, 'L� r'.:r �„-,.,,, F ,r.,...�.�.T max,I t— _— a�ic Valve Glol)e 100-20 An;)k� ............... Model Suggested Flow Max GorllinUbds 260 580 1025 2300 4100 (3400 9230 9s30 16F)QQ 1G5OD 16500 (gwn) W1 Continuous 15 30 60 115 �K)0 300 500 00 900 900 900 .................... MAX Suggested Flow 1 F1 �7 6�, 145 258 40�� r)6 1 581 1040 1041) 1040 Min.[;arthflUU.15(Lilers(Sec) 1.9 3,2 7,2 13 19 32 __[, , 1. ___3 2 633-11 is the reduced internal port size version of the 133-11. Flanged End Detail Only 1701 100,01 basic vOlve4i.ziuggc5l;ld Pow calrulwiclh&weve 1)W;*0 or,flow 1ele0ogh Schedule 40 Pipe, Maxinuirn Conlinvous flow is approx 20 h/sec(6.1 meterVsec)&maximum intermittent is approx 2S fllsec(7 6 melers)secl and minirrivin continuous Row is approx I fl)9ec(.3 meters/soc),For 100.20 lade valve",svg e'ste41 ll0w("Al(,.Wlati0n5 were based an liew through the valve 5�,Mt Appt()x 26 fUsec(f.9 meterslsec)was used for Maximum COntintJOUS HOW& I 11180c(,3 Es u6edf for riflnimtun contjntiovs flow.Maximum continuous fl()W lhte);Jr111 lrRG valve seat for the no" 100-20 is apprCJX 20 JVSeC(6 1 hlelef.RiSee). We ra -ing adequate spacc,around valve for maintenance work POW Systenl Temperature Range Orifice plate assembly(X62D-1)1 W(hick and must Water: to 180OF 1110-501-1z AC be inBlallcd lffimier)wn 5 pipe 041T"OUS d0whISIreWyl 24, 120,240, 480-60HZ AG of valve with minimum of 3 pipe diameters of lra;ghl pipe c1cwnsirearn of oriliim plate assembly. Rubber Parts, 6, 12, 24, 120, 240 -DC s ofilice plale'asSE114)ly 1;0;)fdrkq colinkit"tion"should Buna-N' Rubber Synthetic he located to the side of the pipeline To Increase Max. operating presSuro differential: measurement accuracy.recommended minimum is 10 pipe ditrywie"S vp0(011))rind 9 pipe Olamedefs Solenoid Conti-01 200 psi cJownstrearn of the orilice plate assembly Body: Brass ASTM B283 Coil: Wh-,---n Ordedrig, Picase Specirly Enclosure: NEMA Type 1,2,3,3S,4,4X general Insulation Molded Class F 1. (,alaloq No. I 93-11 or No.633.11 purpose watertight Watts AC 6 Wye Size NEMA Type 6T6 1'1,7,9 waterlight AC Volt Amps Inrush n 3, Pafl ey n-(,Icibe of Ancile explosion proof available at AG Volt Amps Holding 16 Watts DC 10.6 4, Pressure Qla,9,1 additional cost. S. Threaded or Flanged *For SpeCifiCall OnS on other 133/633 Series Valves, Manual operator available at additional cost. 6. 1'6l))Material please Consult fac—,ory,The 133-111633-11 is shown, 7. Orifice liore Q. Desired Optlons 9. When Vertically Installed CLA-VAL A r fil" AM PO Box 1325 Nowport Beach CA 92659-0325 Phone: 949-722-4800 - Fax' 949-548-5441 CLA-VAL CANADA CLA-VAL EUROPE 4687 Cbrislie Drivo Chemin d&s Mosanges I L! Beamsvilla,Onlarlo CH-1082 Rornariell CLMMOOVAE TM Canada LOF1 184 Lausanne,Switzerland JIM E Phone: 905-5614963 Phone: 41.21,643-15,-55 K L Fax: 905-563,4040 Fax' 41-21v643-15,50 :CGPYR21TCLA VAL2005 P�ISILIJ,n USA E-i33-11/633-11 (8,4108) wWwxI,3-val.Con1 Purchase SpecifiGation Model No. 100-01 HYTROL MAIN VALVE Sizes: Globe: 3/8"-36" Angle: 1"- 16" Function The valve shall be hydraulically operated,single diaphragm actuated,globe or angle pattern.The valve shall consist of three major components: the body with seat installed,the cover with bearing installed,and the diaphragm assembly,The diaphragm assembly shall be the only moving part and shall form a sealed chamber in the upper portion of the valve,separating operating pressure from line pressure;. Packing glands and/or stuffing boxes are not permitted and there shall be no pistons operating the main valve or pilot controls.Valve body and cover shall be of cast material manufactured in North America. Ductile Iron is standard,other materials shall be available. No fabrication or welding shall be used In the manufacturing process. "Tying"of equipment into packages for the purpose of thwarting competition shall be considered to be in non-compliance with these specifications. Manufacturers shall price items under different subsections or sections separately. Description The valve shall contain a resilient synthetic rubber disc, having a rectangular cross-section contained on three and one-half sides by a disc retainer and forming a tight seal against a single removable seat,The disc guide shall be of the contoured type to permit smooth transition of flow and shall hold the disc firmly in place.The disc retainer shall be of a one-piece design capable of withstanding opening and closing shocks. It must have straight edge sides and a radius at the top edge to prevent exoessive diaphragm wear as the diaphragm flexes across this surface. No hourglass-shaped disc retainers or slotted type disc guides shall be used.The diaphragm assernbty shall contain a non-magnetic stainless steel stem of sufficient diameter to withstand high hydraulic pressures.The stem shall be fully guided through its complete stroke by a removable bearing in the valve cover and an integral bearing in the valve seat,No center guides shall be permitted.The stem shall be drilled and tapped in the cover and to receive and affix such accessories as may be deerred necessary.The stem shall have machined flats on it's Shoulder to facilitate disassembly, The flexible, non-wicking, r0A approved diaphragm shall consist of nylon fabric bonded with synthetic rubber compatible with the operating fluid.The diaphragm must withstand a Mullins burst test of a minimum of 600 psi per layer of nylon fabric and shall be cycle tested 10t7,000 times to insure longevity. The diaphragm shall be fully supported in the valve body and cover by machined surfaces which support no less than one-half of the total surface area of the diaphragms in either the fully open or fully closed position. The valve seat in six inch and smaller size valves shall be threaded Into the body. Valve seat in eight inch and larger size valves shall be retained by flat head machine screws for ease of maintenance.The seat with integral bearing shall be of the solid,one piece:design and shall have a minimum of a five degree taper on the seating surface for positive drip tight shut-off, Pressed-in bearings and/or dual piece seats shall not be permitted. The lower bearing of the valve stem shall be contained concentrically within the seat and be exposed to flow on all sides to avoid deposits, To insure proper alignment of the valve stem,the valve body and cover shall be machined with a locating lip. No"pinned"covers to the valve body shall be:permitted,All necessary repairs and/or modifications other than replacement of the main valve body shall be possible without removing the valve from the pipeline. The valve manufacturer shall warrant the valve to be free of defects in material and workmanship for a f, A Purchase SpecifiGation period of three years from date of shipment,provided the valve is installed and used in accordance with ��- .. all applicable instructions.The valve manufacturer shall be able to supply a complete line of equipment from 3/8'through 36"sizes and a complete selection of complementary equipment,The valve manufacturer shall also provide a computerized cavitation analysis which shows flow rate,differential pressure,percentage of valve opening, C;v, system velocity,and the Incidence of cavitation damage. Material Specification Valvp Size: Main Valve Body and Cover, Main Valve Trim: End Detail: Pressure Rating: Temperature Range: Rubber Material; Coating: DoWesd Options: This valve shall be a C:la-Val Co, Model No. 100-01 I-lytrol Main Valve. It 9C 131V CLA=VAL" Electronic Control Systems Electronic Control of Hydraulic Gia-Val Valves Programmable Monitoring and Control of Flow, Pressure, Delta P, Level or Valve Position Signal Transmitter Accurate Control of Valve Speed and Response 131-01 Remote Set-Point Control Control Valve Security System - Prevents 4-20 mA Unauthorized Changes Control Backup Systems in the Event of an Emergency The Cla-Val 131VC-1 Electronic Control System iS designed to achieve unprecedented valve control .-Y • LEM accuracy and stability, Ideal lot remote valve control, the 131VC-11 Electronic Control System provides the interface between SCADA system computers and hydraulic control valve$sites. Computer The 131VC-1 Electronic Control System Is designed to Work In conjunction with Cla-Val 131 Series hydraulic control valves— a cornt)ination, that takes advantage of the simplicity of Proven reliable hydraulic control valve hydraulic valve operation and the control possiWlities PvailaOle, with electronics. Low electric power requirement The 181VC-1 Electronic Control System receives transmitted Solid state electronic components signals and activates dual solenoid plots on the hydraulic con. trot valve. These pilots direct hydraulic pressure within the sys- No motors, bearings, bushings or paokings to tam to positlon and regulate the valve. By continuously corn, wear out or leak paring system conditions to the programmed sot-point,the sys- tom is automatically maintained at the desired value. Additional Important control features, unique to this type of valve control, are otlered As standard. 'they are desIgnad for user friendly operation and system safety and are addressed in INS brochure, We Not Only Sell Valves— We Ptovide Solutions ............. CIA-VAL' ........... CLA-VAU 1. Set-Point Command 2. Feedback and Comparison 3, Valve Actuation Set-point command is received from a The Electronic Valve Controller compares The Electronic, Valve Controller actu- remote location or entered via the key the feedback signal from the transmitter ates the solenoid controls, causing the pad into the Electronic Valve Controller to the set-point, If the deviation exceeds valve to modulate as needed to regain the deadband, the valve control system is the set point condition. activate Mom J, ij, LJ �u Ij L'Ll N.R.'N il W No %T96mra xx'L, L W1 39 C G�E(")(YD L__jLLI Q1 0- C-3 0.- C-1i L-�E�,q 0 Y set-poitil Command Feedback Dead Band ............. 131-01 Valve 7ranyminrr131.01 valv(C TtE;mjrnRtV 13 1,01 Valve Tranarifflief Display The 131VC-1 has been engineered to be the industry's -nost User friendly controller. With three digital display,, areas (two offering up to 9 characters of true alphanumeric), the 131VG-1 effectively eftir)BteS Cryptic messages,sub-routines and loops that could confuse even the most exporiencod operator. The bright, crisp display is vacuum fluorescent, and offers much batter readability than any other display technology. Additional operator-friendly features include: custom programmable alarm messages, illuminated keys, and an easy-to-use menu ,System. Status Indicators-Four status indicators show the controller's operating status at all times,. Manual Key Light: For manual control. Set-point Key Light, For indication of remote control, Output Indicator,"OUT" and indicator lights illuminate when either output I or 2 are on. Alarm Indicator:"Al M` and indicator lights illuminate when either output I or 2 are on. Keys Pads., All menu entry, configuration,tuning and set-point controls is entered through rugged backlit rubber keys, A simple menu system prompts the operator, stop by slop, through all procedures. Security system prevents unauthorized changes to 131VC-1 (R-6/00) all values. _ _.............�. -_,,..._.�...»...,....�,.Y...�..�.w.,..;,.....,:....rrw..,...,..»...,.«.w.,.,m�Y.r,w...w.v.r�,w-ww..a,�.,.,.,.«.,....,..,,.,, ...,.ww.wwrnwwx.,...,1..NM,�.........,... How To Order n Order output 1.Control Coda I Mechanical Reia 5 am 1 j Analog(Wiamp)...................................................... 2 Solid State Relay(triac)(1 amp)................. ............... $ Output 2:Control,Alarm, or Retransmission Mechanical Relay(5 amp)............ 1 Ate loo(mitliamp)................................................ 2 .........µ... K.... _.`._.W.,W... Solid Stale Relay(triac)(1 amp) ................................ 3 Output 3.Control,Alarm, Retransmission,or Loop Power Mechanical Relay(S amp).......... ............................... 1 Analog(milliamp)...................................................... 2 .._. ..,.,_ .._ . .. .... Solid Slale.Relay(tri8c)(1 arrlp)................................... LoopPowerr.. ........................................ .................. 5 Output 4.Alarm, Retransmission, or Loop Power Mcchanic.al Relay(0.5 amp,24 V)................................ 1 Analog(milliarnp) .. 2 Solid,;iota Rd3y(INo) (0 5")[np,14 V). ..................... 3 LoopPowF,r............................................................... 5 options Enter"a"it not desired 24 VAC/24 VDC Operation r I Remote Setpoi nt.......................... p I., _,....ww,w,... .,,."r ,....,..,.�.w,.. Set of Five Digital inputs.............................................. U C erl i l icoli ol1 .................................. C 5 .... Five%ilal Inputs and (( Certification......................... J .......,,...ua,......,,,n.n,f.v,,.u.4WWwOn.,,n....nxm*SI.nrWnMMn.,1a.r.xxviNr,rwwMM,.r.iW1�M,Flrx'W.n.INwM�M,NM,x.IW�YVM..SIN.,J..�wMSnMWYA.•MMMMMNN—W.'.wn.._._.__.___.wrw:...n..awn.w�..iu..wx�.vinrwiixrx,,,lx��,�.nnn..x.Ye...,i.�.,.. .-..i-.-r—n.rw+.......m.r..•rnwr--.w.........•-..r—.r......r...—.-..�......—..x..w..-..a+4"...�rrrr.riFrw..r�Y.n.�.�Nwr•....�n......-+•.T•...�..«w........w-u..vwu.w.....::.•,..•...,•..•....•.,...,...,........,�...,.iw........,....wWi.i •. i eal!.:rc�s S")'_-Cif ic<;;i0ns Alarm-Programmed to signal when system conditions excot3d a desired value or in the event of a system component failure. It can be configured Control Input: to be latching or non-latching, normally open or normally closed contact 4-20 mA full scale(others optional) with deadbands. Absolute Alarm-Activates when the process variable exceeds t:o.'Itrol I;Ifirametsrs alarm set-point. It can be either high and/or low acting. Proportional Bends: 1 to 999%, settabie in 0.1% Deviation Alarm -Shifts as the set-pant is changed. It can be increments independently for opening and closing symmetrical or asymmetrical. Oeadbands-achievable up to 15%of input range Fault Alarm -Activates when the process variable is lost. Cycle Time: 1 to 12,0 seconds in 1 sac.increments. Set-Point Rate of Change- Prevents accidental or sudden changes in !;�:l;,�i;;wr,�.;;itssl f'^t'r'�;',: !.�.rs the programmed sat-point. It is also Invaluable when used on high differential Temperature:o°C to 50°C(32°F to 1 22°F) or surge sensitive applications where valve speed of operation must be Humidity: 10 to 90°/0, non condensing tightly controlled. A' l:,Llt1'tl!:i::t�"1 Process Variable Backup Can automatically recognize secondary 15 watts Max.at 120 VA, 50160 H2 process variable or can be programmed to open or close valve or can default to backup pilot system using alarm function. r ,!_;; DC Power Supply-Provides source of power for signal transmitter. Universal power supply:00 to?50 VAC,48 to 62 Hz. 24 to 30 volts AC or DC.+/-5/a. Retransmission -Transmit process variable or set point values. Offsets-Adjusts the process variable and remote set point settings if Common mode rejection (process input):>120 db. respective signals do not match. Normal mode rejection (process Input).>80 db, AC line is double filtered and transient protected. Filter-Stabilizes process variable signal when required. Snubbers are provided for each relay output, Security System -Prevents unauthorized changes. ::...,£:•l •!t:tif'1! Case:extruded, non-perforated black anodized Input Linearizalion -For flow measurement across orifices, venturies,etc, aluminum with ABS plastic sleeve. Bezel: Black plastic ABS. Serial Communications-14S485 or H32321. (optional) Chassis assembly:plug-in type. W,5,Silicone rubber with diffusion printed graphics. Digital Inputs-Setects specific set-points. (optional) NEMA rating:front panel conforms to NEMA 4X when instrument is properly installed. NEAMA 4X Enclosure (optional) LISTED The 131VC-1 Electronic Control System is designed to accept GO 0 LP 84603 uL Process+,ontrol Equipment industry standard 4.20 mA full scale signals for pressure, flow or 4N66 level control from customer supplied transmitter(s). Flow Measurement using a differential signal requires activating the square: root extractor to obtain direct flow readout, lithium battery maintains all programming for approximately Modulating Level Control requires the use of an optional X117 ten years, Valve Position Transmitter in addition to a level transmitter. :;1"wr.IriF" 4'j Valve Position Control requires an optional X117 Valve Position There are two levels of access: restricted and full.A Transmitter installed on the valve, configurable code is used to entor the full access level. Functions not available in the restricted level are configurable. Other configurations are available on a special order basis, consult the factory for details. L -VAL.r Y r,rayyn.{Ir.n Ir.......w...n...na....r..r♦u-...•nn.rxrn•.nr.�...n.n.wr+w..i•i.wnw..n..n......n n•nnr�a...r.wra W..�w.wMn..an..rn.ei--r-nyM.w.n.........w.u.I.•......V...w-....nin....��.nv..w...r«.w....rrn.....r.w.M..rxr.wr.......n.n•rrxmwxinw�xIMIMYAiMWMWMJnxrM� .,..a,+w,,rw... ......,...n.r..........w..•.,,,,,.•. w...,........r..•M.,,,,..,w»....+....n,...,x,.,,..,r•.r.r,nr,,,,.,.—,...,.,r.,rr.r..a,..r..rv,.r..r..rr...,.,......r..n..�w„—..M*.!ILL,..,�..,.V.1.:1 .—„r..,!7.,..I ,.,.r..,,......y...,,.,..r.. P:'c granfitvi,n'-.Je Conti'i;�l F c, i;urea VALVE RESPONSE TIME 'J Faster(„; „ ''""•;'.? DEVIATION BAND +.`';;;'`i"" :iv;'- "'":'' DEVIATnON BAND 100% rti VALVE SENSITIVITY r 75% Higher '."t O c) ;::,"- Lower SOLENOID Cf2 QO SOLENOID CYCLE TIME 50% �� �0�� CYCLE TIME Dead a.> Band 25% 0% Valve Solenoid Feature in blue "On"Time are user prograrrtmal�le SET-POINT --.._..., , i'i.{il �',i:��,; '.i�.�'.�i"•"x;4:1,.�.;;.`I.:,I_,i'•, 'r rdr.'!.'L' ::�Ji�:.';, r:l�'r „�'.� ,;i;',f,,. (��'- • _1 ri•: .''+,;1#!IK1itl tsyti:f 1.+'i'lii'l sli Designed with duplex output circuits (one to control thla valve The opening and closing solenoid pilots operate in "on-off" opening solenoid and one to control the valve closing solenoid ). cycles The cycle time is programmable to allow the valve to The 131 VC-1 Electronic Control System can be programmed to make a smooth transition to the set-point and avoid overshoot- maintain precise control of any process, Each output circuit has an independently programmable proportional band and solenoid {ng. cycle time. By adjusting these control algorithms in combina- Dut!i Ot,tput Gi;'r,[ait�r tion,the response time can be varied over a wide range, The two output circuits can be programmed independently to Prroportia:{al S,-,nd respond at different rates. For example: fast response above The proportional band can be programmed from 1 to 999 per- the set-point;slow response below the set-point. cent of transmitter scale, Programming a narrow deviation band :lot-poitlt Rate of chanljt :- will result in faster valve response, whereas a wider band will The controller has a ramping function that will further control result in slower response. valve speed of operation. This feature is especially useful in Proportional Re%ponse Ti,nL applications where valve speed is critical and pipeline surges The response time of the valve is proportional to how far the are possible. When turned on, the set-point rate of change process variable is from [he set-point, If there is only a small feature is operational under the following conditions: deviation, the solenoid"on-time" will be short and the valve will On power up, the set-point will ramp from the process move slowly_ For large deviations, the "on-time" will be longer variable value to the set-point value at a specified rate, and the valve speed will be faster. On a transfer from manual to automatic control,the set- point will ramp from the process variable to the se[-poirit value at a specified rate. On any set-point change, the set-point will ramp from the current set-point to the new target set-point. ♦...."...,.......,�,.•.....,,...i,..i..... ...i.....,. ..... h4•. "wr w.,..•..•...•...•„".,..,.,.,. .i.i.,i.....mnuuuu.n iwiunniY,n"MrvirhWrvn.W.n ...Tv"ru.w.,w..urm xunu•..r ire+ _.M..,.ry.,p.un „4_i• .r.a.,err urir. •w.ry.nranrNW—rYu.wu„xu i.r n......r,nr.n i r v.�ww�.n ui.n i.nnr.nxu.r.n ram. v�i•,,r•.n.urie�v,rn..0 w..rnr vrn.u.�i.rry r•u ru•ruwur.w...a.,.vre.r. nw�ninni u�nM vu•--.r.rv.w�F.n•..r fe...r.........i. rn..a.. A-A aHp @Bryn CIA- RAIN C7CIC++�C! ��s�s�asa x?ab'kxx3x tim�plslotuttr8 yIFXEFNRVS7. E7CtC40tlE7E7El�� - I 000013000�� T1nn5miaer ti Flow 131.01 Valve Trans{mlger 131•01 Valve Downstream pressure control is @asily accOMplished.The pres- Flow control uses a flow transmitter in the configuration shown, sure transmitter range should be selected to provide the desired The flow transmitter range should be selected to provide the accuracy of pressure control.The set-point of the controller can desired accuracy of flow control, If desired, the transmitter may be changed by the remote command signal or by manual adjust- be located downstream of the valve,however,it should be a min- ment at the controller panel. For pressure sustaining control,the imam of five to nine diameters downstream of the valve. transmitter is located upstream of the valve and the solenoid outs are reversed, --C, ,7UULl L l[1iJ:U GlE7EtnIlpU DOODOOnOEl S E El t� f.. o o a o P00flon Trannmltler Position Transmitter c= Leval Transmittt- 131.01 Volvo --'— .ti L 131.01 Valve 1'1*lol;ula^,illlg Level Control """olltrol For modulating level control, the controller accepts the signal For applications requiring control of Valve position, use the from the tank level transmitter as the remote set-point.This sig. optional Cla-Val X117 Valve Position Transmitter.This provides nal is then compared with the signal generated by an optional the feedback signal to the controller, A computer or program- X117 Valve Position Transmitter to adjust the valve proportion, mable controller (PLC) may receive inputs from other sensors ally to the range of the level transmitter, and output a position command signal for use in complex control applications. rWyu.—.•i_•M•FrY-W,.-.ni•.+r...y,ut,•14.A'nMi.nR'.,YM..u-eryry..,w._»x,w.ww....:,.�..:..i....+....•..i.+w-,..•.a....wveynuw.n_,.•,w..mva,�r,uvaw n-..mr....�rvy w„wr�u.rn.n•...n...w 4...re..YM..r..le.ur....ry M...-.r.r.i rn. . . ..• AA16 Q 0 000 POWER FjF("01)_ BED SUPPLY ; 00[too IT MOO AC POWER DO �OWFR S ER FE El EJ EJ EY-1 131-01 Valve ' 1$1-01 Valve ' n i r 1 �'i ;�1,-- IF.,---,JI "on'r I VI 1, �A When there is a power failure, using the standard Model 131-01 Customer supplied battery power, with a continuous charging Control Valve, the pilot control solenoids lock In the closed system,operates the valve solenoids and controller in the event position and hold the main valve in the last control position. of power failure, 0 6 B C 3 1.J C 099ROMONS ONR&NOM&N EORE99090 AC . [ POWER a2mmam A PO PO WER ] P) �211 E ER ................ �._�...-� :ref Adds a third solenoid control to the pilot system which either opens A second hydraulic pilot system is arranged in parallel with the or closes the main valve on power failure, electronic system. On power failure, a third solenoid switches the control from electronic to the backup hydraulic system. The hydraulic system will then modulate the valve to maintain pre- set system conditions. Virtually any hydraulic system can be used. Failun� The 131VC-1 Electronic Control System contains several indis- 'rhe. 131 VC-1 Electronic Control System is the final link in the ponsible subroutines that protect the system if there is a trans- communications systern at the valve site. In the event of a fail- mitter signal failure.The controller has, as standard,terminals for ure, the controller will continues to function, maintaining the a second transmitter and can be configured to autornatically valve at the last set-point command or a pro-programmed sal- default to that transmitter, The controller can also be configured point, It can also have a new set-point entered on the key pad to cause the valve to remain in last control position, to open or by the Operator, close at an electronically controlled rate, or alarm to an auxiliary hydraulic pilot system. CL1110-VAL" .... .. ....r. ..TwY.. r y,. ,... •n .u. ...rn...n. ..,,...,.. ,_..nn..x•....:w.s,.�.i.... nnn:...rx,..,.,i..x,.....,,...,«4x.....,n:.,..:n.....n.i,i..�,,,..,•:..:.i..........r _., ..,,,i .nYXnnn.. The electrical power used to energize the solenoid pilot system on the Transmitter signals of 4.20 mA can travel great distances without difflcul- valve IS routed through the 131 VC•1 Electronic Control System. ty,therefore,the controller daeS not need to be near the signal transmit. Because of practical limitations on wlro hire and diSlanoe, we revor'n- ter. For outdoor and high humidity indoor applications, we reCornnignd mend locating the controller near the valve itself, installation in water-tight NhMA 4 enclosures. . ..n11'Y;;f i�}1•Llf i°»' ��:.,.',—rr; f,.';". ni FY"','.ai `Y'',•;d l'a C'�:3 Existing hydraulically operated Cla-Val control valves can easily be con. When the existing (:Its-Val Conlrol valve performs a combination of versed to operate with the 131 VC-1 Electronic Control System.The valve control functions (such as pressure reducing and pressure sustaining), Is modified by simply adding the Series 131 Solenoid Pilot System The the 131VC-1 Electronlc Control System will control the primary function Series 131 Pilot System can be installed in parallel with the existing of the valve.The other SHcondwy functions will continue to be controlled hydraulic pilot Control for backup control In case of electrical power fall- by the hydraulic pilot controls.Consult Factory for details. Lire. In this case, the hydraulic pilot System most be isolated from the valve by a third solenoid valve(see Power Failure Options above). n.. ..r.v,. ..n.nr. n.nn,.,•.n ..n.,. r..,n.x,'., .,...n,x...}. i _i ,ni.....rn AnnpNiriJr i,.rn.. r, ..n.. r,•u....,r.,.. ., ,...,. ,..n....w,n....n�•.,r..n•,,.y..r.n..n_,.....r,n.N.hWrvl.... iu...FM...i.r,.n The Electronic Control System shall provide the interface between o The operator interface Shall ConSISI.of two rows 01 alphanumeric charac,. remote computer system and the control valve.The controlled parame- tors to display numeric values and units.Color coded alarm, status and ter signal Shall be aC(:(qpted through a 4.20 mA feedback signal. Local mode inttioolors shall inform the operator of operating condilions, manual set-point control and full manual control of control valve Sole- Security key codes Shai)prr)tect against undesired changes to the con- noids Is to be provided on the controller panel for local control, troller.All programming shall be menu tlflven. Upon receiving the set-point command signal from the remote computer The controller shall be all solid-State Construction with the Inleroal Chas- System, the controller will Signal the valve to move and maintain the sis Capable of being removed for inspection and adjustment.All program valve at the desired set-point. A vacuum fluorescent display of current memory, including set.poinls and tunfng parameters, shall be protected status and set point value in scalable engineering units shall be sup- by an internal lithium battery rated for 10 year life, plied, Remote communications shall be accepted Through a 4-20 mA DC ana• The controller Shall Compare sal,point and feedback values and adjust log sel-point Slgnal.When remote operation is selected, the controller the valve accordingly to achieve the set-poinl. When the feedback sig- shall monitor the remote Set-point signal.When local control is selected, nal devlales from the set•poini value,the appropriate opening or closing tho set-point shall be changed at the controller keypad, solenoid on the conifol valve shall activate. As ilia feedback signal When optional remote digital cammunioetions are provided, the con• approaches the set-point, the solenoid output will pulse on and oft to troller shall be capable of direct linkage to a computer or other in5lru- gradually return the measurement to set-point. One solid-state relay mentation which has RS-232 or RS-495 communications.The Electronic energizes for meaSurernentS condition below the set-point, while the Control System shall be the Cla-Val Model 131 VC-1 as manufactured by other energizes for measurement,greater Than Set-point.'these outputs Cla•Val, Newport Seach,CA. shall be wired directly to or through intermediate relays to the opening and Closing solenoids on the control valve. Solenoid output indicator lights shall illuminate when either the open or closed solenoid is a,-,ivat- ed. The total cycle time between each pulse shall be programmable between 1 and 170 SdcondS.The duration of each pulse shall be direct- ly proportional to the deviation from "I-point outside of an adjustable deadband. The time proportioned outputs shall be independently adjustable for condilions above and below the set-point to properly tune valve response. The time proportional output band Width shall be inde- pendently programmable between 1 and 999 percent of full scale.When the feedback Signal returns within the deadband zone, the valve will maintain position. Provision shall be made to openlclose/nlainlain posi- tion in the event of a loss of the feedback signal. n,nn.n,.,,nn,n•,,,.,,..,n„,_,,,......,..................,,...,.,.._,..,.,.,ram .M.,..:..,.. .n,.x ........ � >if J a '�'• i r Lnq. PC?Box 1325 Newport f3each CA 92659-Q325 Phone:949-722-480Q •Fax:949-548-5441 , ..4687 Christie Orive Chemin 0or Mesang05 r Beamsville,Ontario CM-1o5P Ftomanei/ Canada LOR 194 Lausanne,5witzerrana CLATM Phone: 905.563.4963 Fhone; 41.21�643.15-55 Grp Fax: 905-563-4040 Fax: 41.21-643.15-50 •C00Y hrnr CLA-vAY.cmd P1,01W 01 USA 5w,c„Kalana WNi dY,GhA qq .1h.l-11. www.rta-va;.com E•131110.1 (R•5/05) gel fir` rM 7 + .,r ;�`Sht Uf, Y +\ '&MI ^tr"� � ��w� aNGy!�rY - - )rs�}�rY°� � I b '`• a I I a�, "'"°'•""ti,C' i;.•NY�;1»y + n,1p yy ;,�k,NFrr"a b �' 1 ,...w+,G. •;:;M ;1,d+I dA~w.n�l r �y{ 1i 'Y1 + «� C p y M Plr• 1� ,I If ti!C A .,.M1• .rA'•w, 4'La' _ � - Nf'•A f�Ne � e I�' _rr' I• IL ...M• i7 r rl^� NTROL OTRON N'- I >2 °•�++r•' kww�arw+.wwaw«u+,ruwwwrwewlwnller�uewr�mlw'n owrM.m�. e.MP�r�I� SYSTEMI' • 1010 /fYl wn�-« �Nuirtimmmmvvmo�nne®aw�wywommuwuYm,om�YMSYWPw'�P'44WPWPWP,M'NWH+nWM�;W!!P}'MYYI�'wV..h1YN,':i/N.JWMMNR•tWT%Y4N•Uifitl:W,MCNY4 I �'IF h 'h � S ` a�•`•M41\ 1U,• ry' Y I` hr bir :'�'.neu �'ne� `,F a �j,Sf ��•' N���4A�! '� �R 2C.I.Y,M+b+�l u , I,,.w» �arM"r),'M' �InYJ.'.Jt �,f�' tt! �4..e• P: Mn�� N ACMµiew r N �A Gh �. I�i�a N'/ k I�� h n. ._ iM� N+FJ' � .id x1 �M]H/« � � ..P, jl 44n � r` i •T�I �16` ✓b^ .l"i1W/i) 31' e: II u a, n r• �,: As r 7yy7�uur n ,r" :..M °u i sae kd)'n)I l" _�.:\:''. n....nr.r...n.w........vi•.r.....i•.nn-....n.iv.wrrmr....iniiimmni"...nnw..riiw.ir...vxnnr.rnw.n..wru.uxxu...rurw«r.n.rxw.un.w�«wrnn u.eu..u..—.�r..v._1•--,I— r —mm--�wu_ �r .r • -�r—m ir r.inx.v..r.u.m.nxmnr—.rxx rn+'nwr rr.irnrrr—. h 1� �ySf1� �"y�l�W�}6gyL� IX ���(r �. M r 1 V +. 11 wY ^hl F W!�Nt ti`a(' R !1 4? bYl mr pP•1 r+we'i�� ��� .�". .yy✓' �y!r�7y/ KJ �✓r�Q r"W w W � >e MAr+j'rytiJ�{.wxl eu�. h Mwph1 all `-- �, r .. ...,.x,,,.._, ..w..rrr...r..,�.r,.,..M...•,w.....�,....,,..rMr,...,.,...,-,...,,-......xm...,,.......r:..,,..........,r...µ.x,........>w,,,.,.�,..,.r....r,rr...x,rv..«...,r,,.µ.,,.µ..,.r,,,,,..x,.....,.,...,,".........,,.,rµ.,...,...:«,......,.,,M,...,r., ,System Description Syystem 1Q10 i5 the t-nost comprehensive family of Non-intrusive Ultrasonic Flawmeters ever developed. Among the various families of 1010 products, you will find an ultrasonic flowmeter particularly suitable for your liquid or g flow application, and will usually outperform conventional intrusive Coriolas is, Magmeter, Turbine or Vortex Flowmeters, even in their best application. Choose from a wide variety of Portable and Dedicated Clamp-On Transit-Time models, or unique high performance non-intrusive InLine models. All models provide a choice of analog and digital data outputs and displays, and are easily field programmable to service any application requirement. Many models are available in Dual and/or Four Channel (or Multi- Path)operation for extraordinary economy,and performance. And for those application-, involving liquids of low sonic conductivity, Controlotron's award winning Fast Fourier Transform doppler technology is available in our built-in Reflexor option, e pE� High Performance, Rellabili y, Accuracy and s Low Maintenance System 1010 provides extraordinary repeatability and calibration accuracy by using patented Widel3eamT" transducers, which conform yr mA - to the specific sonic waveguide characteristics of each pipe. Unlike TM "single transducer" designs Controlotron's WideBeam transducers enable inclusion of phase markers, in each sonic transmission, to assure that all data received meets the high signal integrity required for custody transfer accuracy performance. 1010 transducers never contact liquid, and do not corrode or wear, eliminating need for the expensive periodic recalibratian required for conventional intrusive flowmeters. This results in extremely high reliability, greatly minimizing maintenance requirements. Many Controlotron flowmeters have been in continuous service for over 20 years without requiring service. Lowest Cost of Ownership of Any Flowi1~'meter !r'r;)?af�F::c:rars;.�rr,ir System 1010's low cost of ownership starts with low initial cost, especially in C 'Ir7nf:'i its MultiChannel configuration, measuring flow on up to four different pipes tic et'm ,;,.era t,1i:;i:'!"C"7 f:,;'(,:;c: simultaneously, with no sacrifice in function or performance. Add to this r,r.r.rtt:r:�rr�::crr,lti ; r'rr1<axrr:Fr3 1010's minimal Installation cost; no shutting down operation to install a conventional intrusive flowmeter, (or remove it for repair or calibration). And 1010's high reliability greatly reduces the normally high cost of flowmeter r:�r�r.:e ;�-�I;:z�ra'ccrJ. f"c:.:rcclrira�:r maintenance. rrnplr, rs; °rrrr frtr:rlrrc,';Sit-o and h""'5 System 1010 flowmeters are widely applicable. Most users field program only k:r°,:;a scdfrr:c>r 7lr5t..�P;,:itJvr) one type of 1010 model for most of their applications.This eliminates the °`)r,ffyrrrtrl.X�ar(z11,r:Jr7, vary expense of maintaining many different types of intrusive flowmeters for the st.Cut'r;Yt.c' fr;e",rz�{^Ftli+rrr "(n- diverse application conditions most process operations require. To meter a J liakjkt on new application, or quickly replace a failed intrusive flowmeter, merely j.,n pipe b,t4,,,v?n ""61 iix 1; program a stocked 1010 for the application's pipe size, without stopping flow even to remove the failed flowmeter. Q copyngm 2000 2 Cmmlotmon Corporation The widest choice of models assuresthe right choice for your application _t 1`/ y 1%'i: I a 1, f c 12� ��,,_,b�NC.:,"i F o'r• �if�^�,. F ✓ {.b f e 1 �r:^..!w d.Fd .� r ,. System 1010 offers a wide choice of different fowmeter families, collectively covering essentially every conceivable flowmeter ' application, learn about each family, and select the one which is most suitable for our application's functional and performance y requirements. A detailed brochure is available for each family, and data sheets are available to assist you in selecting the exact 1010 model you need. Portable 1010 models are available to measure ..... flow quickly and accurately at locations not requiring continuous monitoring. Use a 1010 Portable to evaluate the operation and performance which a Dedicated 1010 will provide, prior to purchase, a without cutting your pipe or stopping your process operation. " "` •,.T Better yet, request the 1010 Application Information Form, and let a Controlotron Application Specialist assist you in selecting the 1010 model which offers the best combination of high performance, µ r function and at the lowest cost, All models provide high reliabilityf i• and low maintenance, even under the harsh conditions frequently encountered in many process operations. Many models are available from stock, and can be shipped promptly after receipt of your order. I, . Credit card orders are accepted. r� 4 There are seven System 1010 Non-Intrusive Ultrasonic Flowmeter Families from which to choose the model best suited to your application's functional and performance requirements, each including a variety of standard and stocked models: 101gWDP Submersible 4i7-- rut „ >,i.iC Flo w Computer Clamp-On Transducers M Iili Available in Single or Dual Channel/ Dual Path Models Universal install Transducers u ,,, �> Choice of Miniaturized or Submersible Construction nsducers _ p lckl and + Clamp-On Transit-Time Flowmeter accurately without spacing * Clamp-On Reflexor Flowmeter measurement using the + InLine FlowTube Flowmeter 10128 Spacer Bar and + InLine Clamp-On Spool Flowmeter 1012MR Mounting Chains. 4, pipe Wall Thickness Gauge FastStart Installation, Help Pipe Wall Flaw and Condition Detector and Diagnostic Menus guide Liquid Type Identifier and Quality Analyzer even novice installers to Clamp- n RTD Temperature Measurement successful and accurate operation every time. 4> Clamp-On '1"ransit-Time plus optional Reflexor Technology Large 1010INDP 4> Choice of NEMA 4X (IP65) or NEMA 7 (EExd) Construction alphanumeric data display 4> Available in Single, Dual or Four Channel/Path Models is visible from over 40 feet " (,'✓ ' 2`C,'1 permit ands Free ,.:,. . �,� �;� to p Choice of FlowTube or Clamp-On Spool Transit-Time Models operation, And submersible 4> Available in NEMA 4X (IP65)or NEMA 7 (EExd) Construction flow computers and 4> Available in Single (Separate or Integral), Dual or 4 Channel Models transducers, with up to R)7 61 �,'�_ia? F 1`,r 7� 1.e:ritr , ° dt&,7!°e' v )t��e ii°�:: 1000 feat (305MJ cable length 4> Choice of Portable or NEMA 4X+(IP65) Construction assure applicability -> Available in Single or Dual Channel/Dual Path Models under all site conditions. Request System 1010 Pipeline Systems 13rorhure for details on 1010 Petroleum&Gas Flowmeter&Pipeline Mariggemenr Systems, 3 � �.e�' f, I,,' wr,r,.�� ray Y �y �r kT:. .�,, W'fp.� I, �'' {Jpp' $�'1 `((�.�(�`3f g p1� ��•"�4r�-,�e!"�iJ�A � ,OJ�' � �.i � �,wJ"ii N�f'r b bw�`'�W .w � .28 'r'' ii":ti ;,`..�..a':'.,vt:�:?f",!" ] dtl"fd Cfellelopfn4'."n't f"pf"oVtde.5 the, b';'?os t i"f'ia!';�x'�,+f;_.r.,�l'7'ic.' 1! f.:� ,�:t'r�f.,4,,,�... € 1 ' �': �. ° ' 1C?t;� .g.F•:G'E?f?ti?�t�C.�'V !'Jr,�rli�' ,?�'s�',1?t',.:rd`..p''`;i. _,.._ ._.... . .,__.......,..,._.,..,_..—.....-._.......,..._................ ,.MM........ Transit-Time Technology Huge Mu#tiGraph Graphics Display System 1010's patented Transit-Time technology provides the Controlotron's Graphic Display provides a variety of user fallowing significant advantages over any alternative system: selected Digital and Analog display options. Digital data is displayed in large 1 1/8"(28.6 mm)characters, easily visible Wide Beam Transducers from as for away as 40'(12 M).And 1010's analog displays Controlotron's patented Wide Beam transducers take advan- make flow & liquid property trends instantly visible,to enable tage of the fact that al pipes are actually Sonic Waveguides, operating staff to see exactly how their process is going, with a preferred operating frequency and other Sonic charac- teristics, they match each pipe to provide the ultimate in Diagnostic Menu precision despite substantial changes in process liquid and All System 1010 instruments are provided with a Diagnostic. environmental conditions.An unmatched Single Transducer menu,which many consider invaluable in deterrnining current system, used in some transit-time flowmeters, cannot equal process conditions.A variety of flow and liquid condition Wide Beam performance and are adversely affected by both parameters are shown,in addition to a full array of numerical liquid and flowrate changes, and graphic diagnostic screens which show how the 1010 is MultiPulseT"" Transmission performing under current application conditions. System 1010 transmits dozens of pulses at each transmission Huge Data Logger Memory for the ultimate in sensitivity and data density.This enables 1010's Datalogger Is user programmable to record any 1010 to provide excellent stability in fast acting automatic available data,at a wide variety of time intervals. In addition, Flow Control Systems. 1010 can be set to record or alarm when any preset data limit or condition has been exceeded,This prevents the loss of Phase Detection & Phase Marker Correlation transient events when using dataloggers which record only at All System 1010'transit-Time Flow Computers detect flow preset intervals.A choice between a standard 200 Kbyte using Phase Detection,rather than Amplitude Detection, memory,sufficient to store man Site Setups and much data, Phase Detection avoids the serious impact that liquid aeration and a 1 MegaByte Datalogger INemory option is available. and non-homogeneity have oil signal amplitude,enabling 1010 to operate under process conditions which defeat Reflexor Fast Fourier Transform Technology ordinary transit-time flowmeters, 1010`s Phase Coded Trans- For applications with liquids which are poor conductors of mission permits receive signal Phase Correlation to assure sonic energy,due to extreme aeration or solids content, that all signals are free of corruption from any source whatso- Controlotron's unique Reflexor technology is optionally ever, not possible in amplitude based detection systems, available in most models. Reflexor is an advanced Doppler technology,based on Controlotron's award winning Spectra Autolero'" Fast Fourier Transform System. In Dual Channel 1610 Systems, Since Clamp-On Flowmeters can be installed without stopping it is permissible to operate one channel as a Reflexor,while flow operations, Autolero avoids the need to stop flow to the other operates simultaneously in"fransit•Time mode, accurately set the Zero flow calibration, regardless of the flow Fast Fourier Transform breaks the reflected sonic,siggnals rate at the time of installation, into individual frequency components, enabling 1010 to Help Monti discriminate against noise signals &other factors which cause C significant flowrate error in ordinary doppler devices,And, Most Installation Manuals never make it to the installation Reflexor has the ability to indicate whether the signal tends to site. Not so with System 1010.All the help that is ever needed come from►near the pipe wall,or from the center of the pipe, to is available on the 1010 Graphics Display screen, by simply correct for flow profile effects,for highest passible acruracy. depressing the Help key an the 1010 keyboard, i=astStart Menu Thickness Gauge Technology Portable System 1010 Flowmeters are equipped with an Portable System 1010 users will en oy the simple FastStart optional Thickness Gauge capability,allowing users to confirm menu provided.This permits Site Setup and transducer instal- the wall thickness of their pipes at the time of installation, cation by simply choosing your pipe size from a pre-registered This assures the best possible accuracy in applications where list of pipes,All operating parameters are installed auto- the{ripe wall thickness 1s not known. matically,according to user editable defaults.Alternatively, System 1010's Thickness Gauge autarnatically displays wall access to the Full Installation menu permits customizing any thickness for artiyy i e of a e OlUtG teria1. ti additio it Graphic aspect of operation as may be needed, Display shows tfrna te sonic reflection pattern on its screen P Rewrote PC Site Setup with FlowTalk enabling the operator to assure best accuracy. All System 1010 Flow Display Commuters can be,accessed Pipe Flaw and Condition Detectorremotely,via RS232, to access its data Output, Site Setup and p Diagnostic data from anywhere in the world. Or change any When installing a Clamp-On Transit-Time Flowmeter, it is operating parameter through the installation menu remotely. desired that the transducers be located on a section of pipe In addition, users can upload and download Site Setups from relatively free from flaws or internal de�posits.Thr,Portable PC memory to assure that important data is never lost, System 1010 Pipe Flaw and Condition []erector shows the Our unique Flow'I'alk routine permits data to be quickly trans presence of internal pipewall flaws or deposits on its q P q y. {.rapliics Display Screen.While not intended to be a pipe (erred to conventional PC spread sheet programs,enabling wall integrity detector this facility helps to assure accurate charts and graphs to be prepared quickly for staff analysis. flowmeter operation. 4 ,ystem 1010 clamp-on battery operated Portably MultiFunction Family The Portable 1010 Familyincludes both Single _.,_.......... and Dual Glut~nellDual Path Volumetric or bass � r'cart"'�s�l� E':",P�;lr'r,.�r:r i Flowmeters in your choice ol" �'iry4�i7f:'if-1y11.;1� VYId��GdLL7(� ,Lit � i'�A.e l��.ri��'�� d 1�. i��F:i 4.:t(t�4�������5 E 1111eatherProof r'i7Cldels, Only two Universal 1010 _, Transducers are deeded for i , 4tilt"! ::3 :kIng 10,10 /t"-,,ts: }9( (,; r°I'u?osr 'ar?v pipes from 112" (12.7 min)to 00,I­�il"I'000 yeid,l nriJs.'d r.1I" r.'-?I'1;`'' 1,151"f'; 240" (6 M) OD, including Reflexor operation, A third j Transit Time Flowmeter covers pipes up to 96"(2,4 M). * Universal and WideBeam Clamp-On Transducer Operation i All are equippod with Quick 1 * InLine frlowTube Operation Disconnect cables, in lengths 4. High precision WideBeam Clamp-On Spool Operation up to 1000 feet(305 M)for Reflexor""' Fast Fourier Transform Flowmeter operation in remote locations. .� Digitized Clamp-On #STD Thermal Energy Flowmeter i..___..................... __.......".............".......... Clamp-On Wall Thickness Gauge Clamp-On Pipe Wall Flaw Detector ;4> Clamp On Liquid Type and Quality Analyzer �•�'Jd�t ApdIP�,'p4' �r� �i?�.4 f flr�'4E� X�.ya S � �,.�1 'i.,�l�' "� n;i.,Sec.0 �,., Install transducers and startup operation in only minutes using 1010's ''"`" °c" .'; "'"` •,•,•.• FastStart Site Setup Menu. Dynamic Help Menu answers any question by r. simply pressing the Help key. Store u to 100 Site Setups, or transfer stored setups from your remote PC via RS-232 by phone. modem. �, a;°s/c 4r ; 1011P Transducers with F!�. A!aa a �� ; `(. 1012F Mounting Frames x` f,>.11 s"t" dirt i'1 o . r iyir l�tr`l t,!'" " f Portable 1011M transducers „ ' can be Installed without the Miniature Portable 1010fJP is easy to carry and Mounting Frames normally operate even without removing it front its used for permanent Installations, convenient CarryCase. It lets you use Clarrtp-On But when installed,ata site �>u or InLine fowmeter technology, as may be rrxpaased to casual disturbance, required for are ap licatian you may encounter. mounting frames insure q h p y installation integrity. Its large 1 1/8 inc (28,6 mm backlit data In addition, mounting frames display is visible from as far as 40 feet (12 M), g ' can 4e left in pare permitting for I-landsFree operation. Both channels cart o erate simultaneously on different SI7,,e pipes, exact reinstallation if trans- operate y p ducers are temporarily removed flowing different liquids at different rates, in far operation elsewhere. either Transit-Time or Reflexor modes. Identical in Operation to the Dedicated 1010 Flowmeters, Portable 1010 Meters can be used r0ilF ;i.rF.rr}` to evaluate performance at sites intended for future installation of Dedicated 1010 Meters. ,r ,.t:� r l l;�:i , I Controlotron s Patented 1 ,FtlJr t PinStop Spacer liar System, a „C �:1 rd t• alp t , 1J rrf;,•1(,�:a� eliminates the need to 1 measure transducer spacing. " "` �" Use optional 1012 Mounting 1010WDP lets you operate in the real world of Frames where Icon term rain, dirt and flood with identical functionality operation is required far extra I and reliability provided by the 1010DP in more stability,OF leave in place to benign conditions, Complete with available assure exact r0ocation of j Submersible 1010 Transducers and Cables, and transducers for periodic Site submersible long life battery, 1010 can be left to Survey, collect data even in locations subject to flooding, 5 i. - */ ,�- - , �.d' "l ,3. /t, �,-t.,1t .il , ,r?Tt.w De . .�4tt,,� /ko ,.d - . y,,.., , ", "/I t �3O J, o U1 1�I I ............ .................. ........... PV1:_' �TA 4,V Cornp�.�v.-.t Portable and & F5u Dedicated 1012 r Clamp-On 4'', Transit-Time Flowmeter Transducer +Hilh Precision WideBeam Clamp-On Transducer Operation MOUnting * In Line FlowTube Operation Accessories + Fligh Precision WideBeam Clamp-On Spool Operation '> Reflexor Fast Fourier Transform Flowmeter Tempora mounting of Digitized Clamp-on RTD Thermal Energy Flowmeter portable r�w,1 HN trans- Clamp-On Liquid Type and Quality Analyzer 2cers requires only 1012ML stainless steel Standard or Optional Features include: chain,,. For long term 240 x 128 Pixel Backlit Graphics mounting, dedicated LCD Display, with 1 118 inch (28.6 mm) 1012MS stainless steel digital data or analog trend plots straps are recommended. 2a OK or 1 Megabyte Datalorer Memory Portable and permanent Full Site Setup Menu with nScreen Help Menu installation can use the Portable CDU or laptop PC for setup of Blind models optional 1012E Mounting =4.,, Choice of 115/230 VAC, or 9 to 36 volt DC power Frame if protection from Bi-directional RS-232 communication permits remote. setup, accidental contact with diagnostics and data access transducers is required, or r,> Multiple 4 to 20 mA current and 0 to 10 Volt assignable analog outputs to memorize transducer User controllable S martS I ew",assures fast response with minimal eosition for periodic Site data scatter Survey applications. External 'analog data inputs capability permits s ecial data computation Transducers can be spaced =,w Channol/Path Arithmetic Sum/Difference capabiFit-y to dimensions provided by the 1010 Flow Computer during Site Setup, but use 1010DN Dedicated Dual Channel NEMA 4X of the 1012B Spacer Bar is Clamp-On Flow Computer recommended. Dedicated 1010 Flowmeters operate Dedicated 1011 H N trans- ducers ducers use 1012MS stain- High Precision Wide Beam 10I0N less steel straps, and use Transducers, or older generation of the 1012E Mounting Universal 990 Transducers for those Frame for long term who wish to upgrade existing stability is recommended. Controlotron installations. Optional S r' Use of the 101213 Spacer 240 x 128 1 backlit Graphics Bar is not mandatory, but Display offers choice of 1 1/8 inch is recommended to assure (28.6 mm) data display and a variety p simple and accurate trans- of full screen scrollable analogrend ducer installation. displays with remote printout and RS-232 data communication capa- bility. Site Setup and calibration security is standard, with optional 200K or 1 Megabyte dynamic datalogger memory. 1070 FlowTalkl'41 Use System 1010 1010FTN and 1010SN Flow Computers FlowTalk Program to transfer stored datalogger These flow computers operate 1011 FT Flow Tubes and 10115 Clamp-On and site setup data to Spools respectively, look identical to 1010DN,and provide identical your PC. functionality to the 10I0N Clamp-On Flow Computer. Dedicated 1011HAI Transducers 1011 HN Wide Beam iransclucers assure high accuracy ` 7 even if liquids vary in chemistry or sonic properties. Available for most})ipe materials,each covers a wide range ' of wail thickness. Transducers can be mounted with or y without recommended 1012 Mounting Frames, and with either Controlntron's time proved Spacer far or manually measured transducer spacing. Models are available to cover temperatures from cryogenic range up to 450°F411 (218°C) and for submersible applications. Controlotron's 10105 MultiChordal (up to 10 paths) Clamp-On Spool combines the high reliability & low maintenance of clamp-on ultrasonic flowmetering with the pre-calibrated Custody Transfer accuracy normally provided by Wetted Gaussian Chordal Spool Assemblies, This major advance is available in either Round or Square Spool configurations, with optional flange mounted Profiler to permit installation even in locations of limited straight run. Factory installed 10115 WideBeam transduc- ers maintain calibration even if process conditions vary. Intrinsic sonic density sensing provides Mass Flow to replace Coriolis Flowmeters, offering much lower w pressure drop, higher reliability and extremely stable operation, even in applications subject to periodic aeration. 1010SS spool construction is designed to include flow profile conditioning, enabling installation in essentially an pipe configuration while maintaining its pre-calibratedyaccuracy, } ; {� c 1011 WN""rrr 101110;�~i,_�o These compact NEMA 7 (EExd) Flow Computers are identical in function to their NEMA 4X (IP65) counter- parts, except for being limited to Dual path operation, . .._._._..m--- and use of a 2 x 16 character AlphaNumeric display, The 1010SX can be mounted integrally with the 10115 Clamp- On Spool, eliminating any external transducer cabling, Its AlphaNumeric display can be rotated for upright viewing regardless of installation orientation. Dedicated 101IFTN InLine iWlowTubes Non-Intrusive 1011 FT Flow Tubes provide extraordinary y accuracy, (optionally pre-calibrated to 0.2%), for vole- metric or mass flow rates normal in pipes from 1/8" to 3" l t�rv?' S y. li 1�;� ti l ill� � ��,�1 (3.2 mm to 76.2 mm) in diameter. Flow detection reso- ;. J Yf lution as fine as 1/1000 GPM or 0.01 pounds per minute " ' + t (0.0038 I_PM or 4.5 grams per minute permits accurate v` ' measurement.of very low flowrates. Available in Stain- less Steel & setected Plastics, 1011 FT Flow Tubes are •� '•>;:;)' „" applicable to any liquid, at pressures up to 4000 ppsi (28bar), & at temperatures up to 450"F (232°C). 1010 Flow Tubes can be obtained with optional intrinsic RTD tem- perature measurement for compensated Mass flow rate. 1011FT Flow Tubes operate with a choice of either NEMA 4 (IP65) or NEMA 7 (EExd) 1010FT Flow Computers, which are available in single, dual and 4 channel models. 7 terry py'1 (ffn.$P`� bG. r. �.F Je�yp �,y9 11 �4W( 7FJ ^�'I Y' '0.. !�, r� �y',���1f,W� ^-.x�'' 1'.I iLxf�.1✓Y iL.X^ `l,.a'd'+ 'rhe 1010 Model Selection Chart shows all System 1010 highlighted in the model's column, in its color, Flowmeter Families, and all Standard Models offered by The Standard Model part numbers are shown Just above each family. As shown, there are three Standard Flow the Option Code markers for each model.The selected Computer versions of each model: Red (1), Green(2), and option's fart Number is designated by adding a 1", "2", Blue (3), Red offers an optimum combination of functions or"3", for Red, Green or Blue option selections respec- and cost. Grego offers only the most essential functions at tively,to the desired Standard Model part number, lowest cost, and Blue most functions at higher cost, The For example, if the desired model Is the recommended foatures offered in the 1010 line are listed in column 3, WeatherProof Dual Channel Portable(Red), its part and those that are,included in any Standard model are number is: 1O1OWDP1. 6 While all the models listed in the Chart are Standard, only To choose a model, follow this simple procedure; some are Stock models.These are designated by the Stock 1. Pick the Family of interest for your application, 0,, Model Identifier code, the Black marker with the White. "S", Portable Clamp-On, Dedicated Clarnp•On, etc, found just below the Option Code numbers. Stock models 2. Pick the model of interest, i,G., Single Channel, Dual are price reduced and are often available for overnight Channel, etc. delivery, but if temporarily out of stock,will be delivered 3. Pick the Model Option desired, 1,2 or 3, based on within two weeks. Unstocked Standard models are avail- the Functions and Features identified in the colors able in from two to four weeks. for the model suggested of the chosen Option, Red, Green or Blue. For previously, 1010WDP1, is a Stock model. Part Number special models, contact your local Controlotran 1010WDP2(Green) is a Standard model, but not stocked, Sales Representative at 1.800.275-8479 for a price and with a 2 to 4 week availability. delivery quotation. 9 35 Fears Experience Worldwide ,support Controlotron introduced the world's first Clamp-on Transit-Time Controlotron's customers are Flowmeters in 1972, and has led the growth of this technology since supported by a network of company then, holding most of the patents in this field, and most innovations, offices, representatives & distributors such as: covering the entire world. 1972 First Practical Clamp-On Transit-Time Flowmeter (,cxr°f,ycr'nt.r: l�lf <tdr�t.fert'r'rt' 1972 First Portable Flowmeter Hauppauge, NY 1974 First Dual Channel Flowmeter 1974 First Hybrid Transit-Time / Doppler Flowmeter Domestic C#ff#rw �r 1975 First Clamp-On Thermal Energy Flowmeter Houston, Texas ,. 1976 First Four Channel Flowmeter 't�' "+7#'1 Ir;i er•nartion i 1977 First MultiPath Clamp-On Flowmeter Japan; Inc. 1978 First PinStop Mounted Transducers Osaka, japan 1979 First MicroProcessor Based Clamp-On Flowmeter 1987 First MultipUlseT`" Digitally Coded Transmit Flowmeter C clnt4-oko.rorr Fur'ope, Gr-ni 3i1 > 1995 First Synchronously Demodulated Transit-Time Flowmeter Munich, Germany Cha WR99 First Phase Detection and Phase Marker Correlation ,;,-"nO Mo��.i c)rs t:e First Accurate Flex Tube Clamp-On Flowmeter Mexico City, Mexico Controlotron has the largest installed base of ultrasonic flowmeters in the world, and the most application experience. This enables Controlotron to recommend the most appropriate model for your Brazil, Sao Paolo application conditions, and provide you with a full Application Guarantee. A highly skilled and experienced Controlotron Flow Specialist is always available to assist you in obtaining the best Jubail. Saudi Arabia model for your applications, and can arrange for either Site Survey or Rental to let you see System 1010 performance for yourself. To contact Representatives and Controlotron has established support capability in all continents, Distributors throughout the world, and the extraordinary communication capability installed in please call or fax Controlotron in Controlotron instruments permits direct phone line support for New York. Installation, Startup and Maintenance direct from a Controlotron technical center. � ''ri;(1!"i,:7:,';;i a:'I;;�:r•:!.}':!f!l,r,',ii!i.'C?' i Controlotron's innovations are protected under a number of United States fjnd Foreign patents. Controlotron products meet a variety of i international quality assurance standards, including ISO 9000 and , CE requirements. Services Include... i I t/ Site Survey and Performance Guarantee # I i Installation Planning and Supervision l OnSite and Remote Equipment Monitoring and Maintenance Flow Survey Reports 1 Training and Indoctrination # f�) NTROLOTRON ISO 9002 Registered I`3 i M .int Avenue, I i�:i:!i:yl:!�1t.1��1:, I`fovv York i'i a�i3•>l,()� t!1l1/}l�,�i1.C;�:aPli'i"Cl�l."�;t't)41.t':d,I:F.! �,r#,�e".fE;; E#.ESG#i'tt�(•r_if<�:liliC,lt,#-f_7C-I,C:f:#i'1 4y C.n�yriglil:(U110 Conlrolplran C,orpor'glipn 1010SF-2 ' � -jam�, .. u„ .w�. �• .,,•,,,FdltfOs Ynrrl �` „ '��,,I • u I'ar 'K a`F'�\'a tO . r� fi•AWL Y VAJ l"�N l.,il1 \.r�/EXR 17TI V1�I SINGLE BODY !' r rr• A/ ! w"w` �I •"P .�J. V Fat MANUFACTURED 70AWWA STANDARDS ISO FLANGE CONNrCTIONS AVAII ABL E �W ni CUSTOM COMBINATION • n ,ti nsLN� 'I' �, n {r , •`sue",(' .* � S w 5 �g _ '� DUPLEX BODY n,r.. ..,, •4• ,r t' 1420 WRIGHT 11LVD. • $CHAUMlauRG, IL 60193.4599 a 1347.524.9000 + FAX:047,524 9007 + 800.323.6969 wehsim www.apcovalves.com•e-mail:facforyoapcovalves.com .5; n r P.— 4, �' L .'F•.'. I,.--� M1 /'- .f••. ,.. o aver, 1�4 ... yDtiCti r Iron µ ,.. Option:Mf,rshlrtom Caps far outlet — —_- 1.. _......„„�....... .,,. >a� A I : Cast Is'p�1 Float ~Stainless Step^.I ISII NWr0. ,P� Sint --- 8urtr N Lever Frame (1"-4"819t:), Delrirt LARGI,ORIFICE l,rlver Frame,(8"-8"size) •,.,.r.,,Cast(Ion r` . 1 •�►RS a55nL PX07tr"�74¢�T17 / ,w... .,Wrw..w..... 1.•„ {"'j.� LEYCR in.i"JF_ RhIIW1M11Y}S AR.hY O1�YGItII ,I'4COtrS A. i . . , r'I• lAw'"r m.Wuiti.nr +1' EA1f.4ui73.QA OMM cINt YS(I"NR nW_0 . i ^AU4^F4'-'�vh 1+5 FlS CMY'd'x MMf'i�M1ttY rvkCh' 811 STY1.0 •: JIr/" LIM LYRIVW yLE TM tifLOAT ARM •r '�'• ,�y -- --.. •; 1 .� sUIL,T Pon - — — 80 0 PSI SHnVIer -�'•';• w�---- -------�Y ��hA4rfztrSiP�fRP�awf7AFrMIRtrKr1 FLOAT �, �at�r��al�' V' CAGUiI9w6vwIEis. 9;}IMi6fi1�iS81AtEY•;g�,�'i" L.rx)n� rwrrxr ,N!!i 47, CNF?jV, Mt000A7iC4',: ft .GANrIrlxt�PUA(p1 pdd \ti` 1 `'� A^•.:r:: SPECIFY IF $1 e ,dt p 1"THROUGH b•` �,, w m 1 .i OPT5AATINO ppE$E1UnJI '�`• a p 1 $TYF.Ei �'''�;. 'rah' 3•,f r� ,'!�4 BELOW 80 P.S.L. 'k TO SIZE AIR VALVES FOR PIPELINE SERVICE USE APCO AIR VALVE COMPUTER orAPSLIDE COMPUTER SOFTWARE r .vy �1 r•nArr��' L�.fi1'`1.1••4..+ N 1 r r r .w M 'r r• PHYSICAL DIM£NSW10 PHYSICAL DIMENSIONS PHYSICAL DIMENSIONS PHY51cm,DIMf.N5IONs PHYSICAL DIMENSIONS PHYSICAL DIMENSIONS Height 10" Height 12 1/11" Height 15 1/2" Height 17 1/8" Height 27 1/4" Height25 3/4" Width 7" Width 8" Width W" Width I I" Width 13" Width 17 1/2" Length 11 Length 14" Length 16" Length 18" Length 18 3/B" [,.ringth 72 1/4" Weight 35 lbs. Weight 75 14s, Weight 100 lbs. Weight. 170 IN. Weight 205 Ibs, Weight 300 lbs. INLET INLET INLET INLET INLe:Y INLET 1"PIPE THREAD 2"PIPE,n 11L'A0 3"rwv THHEAD A"PIr1E THREAu 125&250 1,14.FI,AN(ef 125&2501.6.I SLANOE umff OUTLET 4UT44r 01111'a OUTLET OP'HONS OUREI oP'rioNS F 125$250 LB.RANGES 125&2aQ I,(1.#S,ANfi1i$ .I}i,AIN WI1H HOOU •PLAIN WITH HOOD EXCEPT POPPET' ALSO AVAILABLE ALSO AVAILARIA. TI{IiF.AUIrC (Ali SHOWN) HEIGHT fLANOED 161/2" HFIGHT FLANGED 19" FLANGED 'FLANGED Coirlbinri6on Air Valve sizes 1"through 6",(single body,(Jollhie orifice]aflows large vOWMeS of sir to escape out the i8rfle orifiCO when filling a pipeline and closes when lictuid enters the valve,When She valve is closed and pressurized,the small air release orifice will ope(n to atlaw small pockets of air to escape automatically and independently of the large(iTifice, The large orifice shall also allow large.volumes of air to enter during pipeline drainage to break the vacuum.The body inlet must be baffled to protect. the float from direct forces of rushing air and water to prevent premature valve shut"Off, The Bun@-N seat must be fastened to the valve Cover without distortion for drop ttght shutoff.The floats shall be heavy itiuniess stet:i,The plug or. float shall be center guided through hex bushings for positive shut-off. Valve exterior to be palntecS with LfniverSal Metal Primer Paint as accepted by the FDA far use in Potabte Watur. Ail Materials Of C0t7StrUCtiOn shall be certified in writing to conform to A.S,T,M,specifications as follows: Body&Cover(1'-4') Ductile Iron ASIM A$36(3R 65-4S-12 Body F Cover(6%6") Cast Iron ASTM A126 GR.B Float Stainless steel ASl-M A240 Needle&beat Burna•N plug Bronze ASTM B124 Leverage frame Delrin/Cast iron ASTM D1i1f11/ASI'M A126 ORES Valve to br_'APCO Modei (Cligirnuir'to Narrw)Combir'latiUn Air Valve as manufactured by Valve&kiirwr Corporation,$u1mumbl11'g,lllinoiS,U.S.A. f .. .__.r...-: _ �l•, v, �• .,r: ,1 } I.+, ,,,:Yvi, -..,i, r, _ ," , e ._... `r1!�1r ll,,. TYPE. 1, AIRNA01,1l1M VANES with TLARGE ORIFICE to vent large volumes of air for efficient filling and draining of pipolines.This protects agiairtsl V81CuurT1 and water column separation or pipeline collapse. TYPE 2, AIR RELEASE VALVES with t�bMALL ORIFICE for continu0ris venting of air pockets as they ar,OUmUlate in 8 pressurized pipeline. When the above types are combined,the result is 8 COMBINATION AIR VALVE, The Combination Air Valve Is available 1n a SINGLE BODY IDOUDLE ORIFICE shown here,or in a DUPLEX ar'rangerneilt(see Back Page), The single body is most popular due to its smaller overall size and fesu#ting space saving inside a valve Vault, It is available ill I"to 6"sizes, ` °' :•: Sizes 1"through 6" Incorporate a poppet(or piucd)which rests freely inside the Inver fran*,The Center stern of the poppet her,n SMALL.ORIFICE thrDugh it,When water'enters the main valve body it raises the float and float ann which puts the needle,attached to the arm, in contact with the poppet stem while lifting the poppet to the shut-Off p06iti0;l 898inst the LARGE ORIFICE. As air accumulates inside the main valve body the water is displaced,The float ann falls away from the poppet stem to expose the small orifice and the pocket of air is vented.Water re-enters the main valve body lifting the float arm back t0 Ifle SNA-Uff pOSitiOrl acid the cycle repeats as Asir accumulates.As lor•tg As the remain valve body is under pressure,the poppet stays closed because, the pressure differential across the larF1e orifice is more than the poppet can overCorne, If, however, a negative, pressure orcuis insirle the n aki valve body, the poppet will drop open to allow air in and prevent a vacuum i'. ;;''„,•r jP'i.;:C from forming in the pipeline. >' Size 6"functions in the same manner, but, instead Of a poppet,a float is used for shutting off the lai orifice and a separate internal r ° float operated lever mechanism is incorporated with a small orifice for venting smaller pockets of aif when the System is pressurized- ; Every Combination Air Valve is hydrostatically seat and shall tosted before it le@Ves Out factory to insure quality performance in the field. r ,ti TYPICAL PIPELINE SHOWING ITS HYDRAULIC GRADIENT ,.,,.. COMBINATION AIR AL NYa�aUlrcc & THE POSITION OF NECESSARY AIR VALVES u r at peaks and SIN change n p"ad,cnl due to •'i �, „„ pnrihihty of column crparaGon ar yYy,,';: HYDRAULICALLY CONTROLLED AIRNACUUM VALVE HYDRAULICALLY CONTROLLED AIRNACUUM VALV "i ' whoa 9ltotdary surges due to rejoining 01 where socondary surges due to rejoining of pmnouslyseparat0dwalrrc�lumnrnd+loci-m prAvlAIIFIySWPdr81AdWAtFrGdvANGOuttlaCCUr, Or ire+'t.�1�".f'�';�:: COMRINArltlN Alit VALYS� a........ ;.' AIR RELEASE VALVE at pauks and sharp change in giaJent due, 5\;;:: on Ipng ASGantlPng rrtrClGh at In pnzslglldy ni CRL,rnn AOpD?Pj14n Arid vtittNrA RESERVOIR l;:•M1:',....hi„`i;%'li?�.;'.':' ya to 112 t to Inlc vats r OR AIftNACUUM VALVE k\ » \ . bISCHAkOE „'''�w,,,, A1R/YACUUMVALVE S VALVE AIRHELEA RELEASE LV • ,tr,,.:;!� J" at peaks and sharp change in piadleni near and al pUMp AIR RELFASC VALVL nn IAng Mr,zonlm nna uesacnuny1 unn wwo m 5ignlpcnnt arcwonl o A'ns enli,lp,tad COMBINATION AIR VALVE DATUM vwch a1 1111 In 2 mo intervals d i•,:,�__,,:li":;%^'':`J,r„i%::?+ ;+ 8 HYDRAULICALLY CONTROLLED „•51.., r:!i°:r;i;i„' !'tit;r, AIRNACUUM VALVE feel pt+rtgr dlwNryo bnlara Grads valve(nor m;*%ury for pumpo with poshm suction Mad)or hyUrauxcaly GONE AtSNACU UM VALVE TROLLED AR VACUUM VALVE Wt*ttl A ditctuugA fYltu Wwn k HorynppY daalM during Pump start-ten to craveTop Mad, u.'S•'*•",ilr"i""""'r' NOTE:METALLING MM1WAYb AT INTERVALS IN LARDER BQE.Plr'ELNVES PROVIDES AN k7(C£LLENT POINT 7O IhLRTM.L AIR VAl,V1Y,S, •��'•? •"!Gi�:.;':Y r9.tii' NOTE; Plesse specify It pressure Is below 20 psi. FOR COMBINATION AIR VALVE for 300 psi CUkvhy SHOWN nHE n{`.rllAI.flr)W(J{rpCYilpS„Ai 74.7 PSI OnHUMErNtC I'HLSSi1RE nND 70°F TENP(RArIIR(dn:tEO(>N nCNAt TEST. i';•r.i:,"" z;? workingpressure �,r',n z:^:,,;.;•.•> r{i£SE FI(zUaES ARE NUT bNa.Y aTtE FI.�W CAPACITIES ACROSS THE ORIFICE BUT FLOW ACROSS THE ENTIRE VALVE.IN 1'IJG TEST SF.1'-UP, nPliROnCfl VkLU(:I:'v Yf)tHt:vn(vQ,y NEQIJGIEiI-E THEREFORE ACTUAL CAPACITY EXCEEDS 111L VALUES SHOWN ON CHART. .,"'t'•a",,,, te$r C(aNt)tj(11F 0 8Y'1'11ILI.1P PETIROLEUM COMPANY ENGINL'ER1NG DEPARIMEN'T --TEST ONISIDN EDMOND PLANT OCTOBE.R 1,1961. MODEL LARGE SMALL VJ aH 611 SitP. ORIFICE ORIFICE a VALVE SIZE AND MODEL NO. 143C 145C 147C i49C 50C 151 "s- 1 �aGh 143C 1 5/64 sr 11 a 00 NOT EXCEED 5 PSI WHEN ADMITTING AIR III � �;:;�;,,• 145C 2" 3/32" 0 4 — --- ----- 147C 3" 3/32" r� r� i 149C 4" 3/32" DO Nor EXCEED 2 PSI WHEN EXHAUSTING AIR �.., o ' 150C 6" 1/8" 151C 8" 511 a <x 0.5 1 2 3 4 5 7 10 12 0 30 50 100 200 300 AIR FLOW THROUGH VALVE IN STANDARD CUBIC FEET OF FREE AIR PER SECOND(SCFS) " �� ,• . - SERIES 1800 SERIES i 100 VrwIM�.--T'•Wtl4„'4�" � �llf.�j-...y !+. ..,' 1 ,I ,. , , I.. ^.M^...w.rw..,`.,,�ku A _._--'� ��� 1N.11A. , :. :1..15; , •1• . . .. , .;, {if .-)�! fll IAs�.ar ,: is � :.�.. '��:: � - ' '•. .: :.,,. 1:,. .. ... .. . . 'I � �` li' tw�L.� AIR �rr 1 �',,....,�.�...I� <rc..�ns�,� {F r:. , ..'•,•+..° ' .. . ��Tr�,..� lII�, ` '�•.r�> -�, SEAT DETAIL `5 a 7 , SEAT DETAIL ti a 1J 1 VA(XIIYM ` vAcvuM J aIR/vacuuwl vmv< + AVV `,1 1 VAAvf VA4VE �,I-., j .. 125 La;14" I 1 +' 12b La;14 '� GATE Or d i.aHQL+h ,. y.�"' GATL or &LARDI!k RL1 BALL VALVE. Available in 125, 250, 600 and 900 psi classes l()1' 260 LD; !ll....' � BALL VALVE ! 250 LFS; ,l 7 ALL SIZES ALL sizes l,7 •• those specialJohs whet-o you want the very best. }, qnn, i' �45'gaG� f�• ,`t,. ry.P� COMBINATION AIR/VACUUM Custorn Combination Air Valves are reCOrnmL?f?Ciftd Wh(n'e opLrgbrlfj I I'I1 +°VR7M}l�• rt�t t x: w/AIR RELEASE VALVE pressures exceed 300 psi Or size..r'tqulrernerlts exceed 4"' COM81NA71014 VALVE MOD EL HfiGW AlRlVACUUM 81Zi Np wiDrH ' " iy°I"_ To determine the correct size Single Body or Duplex Body Combination w/AIR RELEASE Air Valves to use an each high point Of th0 pipeline,refor to Bulletin 610, WITH BUTTERFLY VALVE _4" 1804 19 Yz 24 YI 201e use the AP(, Air ValVer COniptitCr(availal)Ic Ur1 request)or you may 6" 1806 2214 22TI 23 ye send tt OOpy Of yUur pipeline profile to our Enc7ineering Department, VALVE MODELwlDTWIDTH —�Ef Kr,,,. SIZE NO, ❑s La, 75P L6. 9" 1808 25 h 24 ii 25 4. �l 1U" 1810 275 26?r 27fia 'Another feature to recommend the use of Custom!(:onibirlatiorl Air 4" 1104A 191k 231h 25 12" 1812 32rh 3t1a 3f 1a Valves is the side mounted Air Reloas(:Valve w4lich car) be any of 6" 110tsA 22'la 279a 27Ya four Valves as shown in the chart below.With the addition of the Air -- 14' 1814 41'l. 30�I 30tr B 1106A 25h 31 31y2 Release Vulva the orifice is much larger and hence the.vt}rltirjg cap�aC- 16" "1816 45'h 32_ 32 1lJ" 1110Q 271a 331h 34 18" 1818 42 34 34--- 4 ity much greater than the Orifices in the Single body Combination Air 12" 1112A 32�h 44'/� 401� Valve.T111S IS IR1l:lOrtarlt wileie large volumes of air are anti ip�ated 20" 1820 0.6 40 40 After the pipeline is filled and operating. 14" 1114A 41'tl 39'Ir 3f1 v, 24' 1824 53 48 48 i 6' 1116Q 45 YI 43 t/° 4 , 3 7° TABLE OF Qii1F�C�SIZES Valve size MAXIMUM OPIFICEWHICW CAN 5E USED WITH FOLLOWING PRESSURES Type 1n1e1 10 25 50 75 100 W125� 150 200 2510 300 5Q0 ,800W 1500 200A 1" 5/16" 6116" SM6" 1/4" 6?32a &/32" X X 200 2" 1/2" 1 1/2" 1/21, 1121, 77777132„ /32" rg2"` ?.`:, x x 205 2"- x X � x� X era' n a�a its" 206 2'w. "....X� X X x x x x X .X. _ k. X. STANDARD ORIFICES ARE IN BLUE niu Custorn Corti bi Its halt Air Valvo Serian IROO shall be heavily designed cast iron body to allow large VOIumOs of air to escalle rhrcrugh the orifice,when fill, inn the pipeline and Shall shut Off water light,Wheil the Water L•rlters the Valve.'rho Custom Combination Air Valve Shall also peralil large volumes of air to r+ enter through the orifice when the pipeline is being drained to prevent VaCUUIII front furrflirig and water column geparation,The valve shall corlsist of c"I body, cover,baffle,float Fetid soot. the baffle will be an inter-]rat part of the body,designed to protect the float from direct contact of the rushing air and slugs 0f water to prevent premature shul•off,The seat shall be Elun a-N fastened Into the valve cover without distortion all(]be easily replaced.the float shall be gIain- less Steel and be center quided at each end for posilive seating, T1,c AirJVacutlm Vrrtve shall have the outlet rovere with eitf)er a steel protector flood or bl;threaded or flanged.(Engineer to select outlet) The Automatic Air Reiease Valve shall be designed to operate under pressure 10 allow entrapped air inside tiler pipeline to escape,The shut-oft prevents water > from escaping.1he Air Retcose Valve will thrall stay closed lentil more air acc(rmulates and the opening eyde will repow automatically.The Air Release Valve float shall be heavy stainless steel, Wheel Series I IOOA is specified,an APCU Butterfly Valve--wafer styfo shall be supplied for isolation seivic,-The Butterfly Valve shell be freely interchange- 7 yMr> able without the need for special tools.The scat Hurst be Burla•N,nioldccf with a steel flanged ring inllide for high strength and tight seating.loe disc ritual ° pivot eecentritolly to minimize operating torque.Tile shafta must be stainless steel and double sealed with 0-rings to prevent Irakrige, \^ :Tile Custorn Combination Air Valve 5erl(.s 1800 and Series 11(10A Shall be furnished Completely assefrrbled and pressure tested tram the factoly as a conr� plete unit ready for Installation oil the pipeline. All materials of Construction Shall be certified ill writing to Conform to A.S.T.M.4peeifications as follows. Valve bodies Cast iron ASTM A)2B GR.B Shafts Stalnless csccl ASTM A270 Seats BUna-N Floats Stainless Steel ASTM A240 Exterior primer Universal Metal('rimer FDA approved for potable writer Valve to be Series 1 Boo CLIStoili Combination AIr1VMULIm/Air RelaaSD Valve r)r Series 110f)A Custom Combination Alr'/Vacuurn/Air Release Valve with isoiation Butterfly Valve as manufactured by Valve&Primer Carporatiuil,Schaumburg,Illinois,U.S.A. VALVE & PRIMER CORPORATION Y.IYC e o,ucu ral°nwAl«w,rt.(pr«.la[�a:,>rz nn r,o rwA,Ee ANe 1420 WRIGHT t31,VC1. SCHAUMBURG, It 60193-4599 u•MMCNftlA1,S1W,•!:'l,Ir r l� «<, }ae< 'r 4 647.524.9000 FAX:847.$24.9007 • 800,323,6969 wa,n,l•nu U T11L 10 ,rvn q t r x yr «1 I)YCNGMV�i 41C,pll KtV:I,lAl,vl',�Ui✓'iYLY C,k,r r14 hVfw,,,e,Al 1,,n}n;rnnl_ website;www.apcovafves.errm 4 e-mail:factory0apcovaives.Cnin 000+wu0IW176V.Lo!&P+-cnron•,ok.iw,r;n„,rlv«.,,,ph:•n,„c", MUELLER' LINESEAL file ANU muelleirClj. LINESEAL XP11TM BUTTERFLY VALUES 3"-20" DESIGN 'fI10ed eren Intlical©s clt,nflg ROV. IV,o? - i MUELLER LINESEAL III (Glass 1508) and LINESEAL XP 11 (Class 2508) Butterfly Valve Features U C REVRON V-TYPE PACKING-- U CORROSION RESISTANT SHAT-7-- I,.j TAMPER-ROOF t)lsc C:Iswrr.7RINC:,i-- Is Scif•lldjustl11g,loth lasting is constructed of stainless steel,Shaft is provided by larecision molded flats In the turd should thever Heed replacement ()11t;-piece,through-Shaft C(1ttJt'IrC6011 b0t1(led seat at the body trunnion vii;ae bCL:F1115C(1t17u-ICI--1urll valvC 011121,1601) Si/CLI tO 111CCt Or eYXCCd rCLlilll'CrIlenl',(11 Willi machilled Ilan oil the disc to provide causes little or no Wear. AWWA Standard C'504 for ttlnlperpl'()lf ct:nttsrirlp,of the disc ill the flit:king heilrs oh ttv-nell, Cltlss 1508 service. body.Positive disc ali<rnnlellt,wilhoul ground and polishrd slainless steel. play,mum"IoilQ scut life. iD STREAWANED DISC--has leas-shaped design l SI l.,F-I.I)I3}<iC.'.�fINC,;BEARINGS, to minimize pies-sure drop rmd ulrbulcsce.l"'ull are liberally sized,Owmu:llly u,url valve Creales lies more i'dClion lows lhcln a 45" , I irhCl't heas'111I 5 that lire'self-Illbricating%Ind elbow.Disc is Secured In the shall by stall less sh(?uki onllalst the life of the pipeline, steel bins sized to irammiil mi-quos required allLl wil,l15t2rlll stresses imposed unLler scvcrc opl;ratillg,t;,njditionti.Disc has stainless slecl disc edge, 1 t Mw' N'Y y1 I IrA f %"fir( l i k I I 4,1 .1 l44 • 9 r r�U`x,',!'.yyip� CI HEAVY DUTY BODY is extra heavy with `J FLASTOME RIC BODY 51 A'I'-- is madc Of f1shlll<es fully faced and drilled per ANS( B 16,1 a Special rubber C001)x,uud(Bona N)that i* Class 125 stanLiar<I,0111cr ends available include bonded to the holy by a palelited I'mrocess. intea'rally cast intLhanical Joint and slip-on(Fov 01 The seat cannot be torn froin the body under ;IIILI I'VC C400),0p(7 11(>r Itlauntille'trunnion is normill pilitlirle LonditiUns.Tlw pruisioll machined w)d drilled for fow-boll comict:661I- molding prOci.ss also CI1 imcs that the dis'c-Seal indelllaticln C31111O1 CauSe C\Uisift We'll'Ot' iftision 11p911 Closing. ... ,,,.,„.,....:,, r a .; ,.,�,..... .,,,,.,,,.rrra: r..,... ...un.,., ..,,...,, ,,,•.a:;r,� e,,,,;r,.,. ,r„o .r., ,...,,,w" ^,ro„aa ^wa -w •Mrx •,n r'.v. .��� rN�'IN„ Nu?t�`�}r...�rJ�+wl1"r��'�n�v�r',61+�»�.��ra`,J�.�.W:rt<hJ.r�',a.,,M1?,�a�l�!l.:r;.,�n,..ay.r.^;:ns:a:,y..ar,.,;�,:le:;A:v;?�>;ik�s.^.nw�Pw"tF'•''i'rShr,,.l�e1r�.4�:tu°�Sla��,�,b"4r�,rrkkr,r,,.'�».',v4chM,�.Cc�m,.A.�^�,�Sra,r:;u�,.a.�.w.a,.r.,.u�k.�..�t��.c,',..,;i^ar;'a��S..�.;�nsh`r.,>r,.1wF'�'I�('?�!F" 11 , 2n U61111311' CO.] MUELLER8 LINESEAL 1110 AND LINESEAL Xpj,Tm BUTTERFLY VALVES 2411**.4811* DESIGN Hqv.1.!,L)l c,-,hpdipd arum inditalus VNjogy MUELLER LINESEAL [if (Class 150B) and LINESEAL XP 11 (Class 250B) Butterfly Valve Features ii CORROSION RESISTANTSHAVF­ JJ CHEVRON V-TYPF PACKING.- IS C011SL1'Ucicd of sminli--ss steel.Two-piece,stub-type is self-adjusting packing in top trunnion 0i'valve sliat'ts arc%imi per AWWA S011LIUR]C104, Wdy where:shaft protrudes. Um; 15014 or Clays 250. j sky 1:1 HEAVY DUT B Y ODY--is extra heav Q) TTIONG DISC AND SHAFTCONNECHONS.., Willi flanges I'vily faced and drilled Pcr with s 125%tandard. ANST B 16.1 Clas gellel-OLISly SiNd stainless stccl pins designed U.)MITJsMit U.44LIC',feClUiled and withstand stressesMmlinniral Joint cads are;ilsn available. imposed under scm-c operating conditiorm 4 Q J"LASTOMERIC Sr-.Al'--is made tif A.Jpeeial LJ Fl_QW-T]]ROUGH 1)1SC*w­provides Im pros- robber compound(Huna N)that seals a full 360 R11-C.(11-0[)in fUll-01.3efl P09iti011 than COnVC116011111 disc M, agaimi a stainless steel spherical disc edge.Unique shapes.(On 24"site valves Elic arch side of disc is grooved-scal design,coupled with the wide sphcri- clos"i and ihr flat side is open,forming a slightly con- cilly shaped seating; edge of the disc,allows greater cave surface.)[)iSL:SLTUCILIM h9lb 110 internal cogs that dimc closure tolerunqce(up to I"ofk=w in closed cLin shift during,casting,no hollow chambers.ihm can position without leakage).Seat is mechanically collect water,freeze wid fracture the disc.Disc edge retained in body without nietal hardware by a cast has sminless mcol spherically shopcd seating sur fac C. epoxy compound that crisures the sent conforms to the exact 1`11diUS of 1110 disc With Unil'01-111 C01110cl prw;surc,It i%fully ficid adjustable and mpiaccable. CJ ST-1,17-1,J)BRICATING,su-,LvE-'rYPEm-,AmNc&-are used L) JaRL-'�CTTWO,WAYTHRUST BEARING ASSEMBLY--is in both trutinions 01,1he V.,Ajvc body,FYFFE lined with special plu.srL 'It Nutory.On valves 30"ftTld lat'CICT,alq$effibly CfIlNisk of lion-metallic hacking,.Provide electrical insulation bCj\VCCjj di',C stmilless stccl mild fasiclicd to 0w botlorn of the Valve 511,01, stmo and shal't(4)prompt galvanic cory asioll. Lower cocHicient Elf extends beyond the bottom cover.Thrust collar is threaded to the friction induces operating torque K(11111'CITILMES. stud and pinned.On 24"valves rhrU%L L!t)llur is pinned to s-haft and adjUMMUlt prmeidcd by bronze spacers.Tfill)St collar cavity is pckcd Willi 111'eHO arid Fully 8asketed 10 l)TeVenL leakage. 1.4.Nokvl 24"di.L im slightly modified.ilon 110o-tlffbfl6h disc'(JUSip .1.Cnnia4J1 your Mu(,.Jlej rpiLmilalive 101,valvuq Ai)Ws lOrgerilmn 49". MUELLER" LINESEAL file io 11 e3 BUTTERFLY VALUES (CLASS 1508) 3" - 4811* .7>�r:. �M 1� >I�.�';P'.1?u tort•��:,,",u�:'�;.. £"!.,r .1�A�.�r.h.r,.`wdax t.,Cr, �7i .� �4Clr:�,�lix'�N�9%iS�luh' buutk�{J:=�7��a�7.t�:`.+14i,.5^.... ..,, .,,:i� � SF ter.,�,,.,,�!. . .x„ .. �, f. Cl Catalog nun:bur-.. 3211.6"'" 11miged i::ruls Class 125 Sizes--3",4",6",8", 10" 12,", 14", 16 W1.20".24".30",36", 12" 49" 3211.20 Mechanlcal joint ends(with meehuniclel joint unassembled accessories) Sires--4" 6",k", 10'. 12" t4", Ib 18".20".24".30",36",42",4$'r f,,,,;,,"'• ;:r„s,y 3211-23 Mc:c:ho-anieal joint ends(without rttechanieal joint accessories) ... iVgl' .;tilde;, Sizes--4".Fi",R", IQ", 12 , i4 , 16 , 18 ,LU',24"4 30'.36',42',48' 'i+�"" „Y,«Ya,•:`f�':�::�.:r.:.'r�r.:r.,,.,.'„ .v,,�,,. 1211-16,::`Flamed Class 115 x mechanical,joint emis(with rnuch,anical joint unassembled accessories) Sim6", 8", Ili" 12", 14, 16". 18",20rr ,'14„ 3211•19**Flanged Clnss 125 x mrchnnical•joint ends(without mechimic.11 joint unassembled accessories) �'t,,, Si;"C.5 i",8", 10",1l", 14, 16", 18%2o,, 24" 3211.41 11a:Flaiiaecl Class; 125 x slip-on Sifes--4",f)",$", 1011, t2..(Contact factory t'egarding 14"and W.) u N 3211-38 Slip"olt x slip-on "20 Si2es--4",6",8", 10", 12", 16"(Contact factory retarding 14") IJ Mucls,dtr exceuLk all:applictlblo requirements of ANSI/AWWA C504 Stando.R.1 Class, 15013:NSP 01 c;crtificd Q ]inch' -Ca sl Iran ASTM A•126 U flanges drilled per ANSI 1)i6.1 Class 125 U Buricd scrvi(;t�valves;ID,and C),U,coated with a niil%cpaxy Q Above ground valves(ordered with either a handwhccl,position indicator on the actuator,or]ever): coated with 3 mils Tncme;e Saries 140E Pou,-Pox Plus printer on the valve.O.D.and S mils Asphalt Varnish on the l,la,is mandardt meets AWWA C.'.504 standard, 4. I Scat ln•bo(ly design avoids seat railum dues to con-o-sive buildup ill the N alve and pil:,eliae - possibility of loosening. through(�vitlt a tight disc"t(r"'s tial't pin cunrlrcuon,�!rcrlll;f rc=during life ;�:•" ::•+ a, �N.,,,,t„ U Disc ec1 a Iti 31 G Sta Through-dim; a(mm� 1 yvibration :1, . .ti r 0 Dis,: -3"-8";laffilms steel ASTM A-351 (CF11M), 10"-20"v a;it iron A,STM A.126. 2411 and larger ductile iron ASTM A-536(65-45-12) 1:1 Symi-nelrical disc for higher Cv and lower head loss 24"-48++ Q Nontnctnllic bearings prevent golva(tic corrosion and pmvidc.s lower coefficient of friction U Clieveron"V"type packing is WI1-a(1•iUStirill toJQSt the life of the valve raYA��'ay:,trree:a.fuz-r,rwuMa:r:;w:���;�::aaar.,�cv;.^4".'rcn�b+i>a��A+�S:lade:'h^s+:�2kar4?AVNwtiV;,».v�d.N'cY,y.;rr�if�f,+hxaw:v,��:rasmxrA'rca• .�e'' a rr JFXo0�151V',rnao. .{�.�rJ'j7A.MY'rYM''w'i�;N/dA1.Jr.�A'F.'DNS.Y'iJVAS'i�`A.C:IViW:.G1Ati',:.YS"..'Ki.'Me.Hr:S;tM:u'.'M.""1'fd:�f..'M:ASa:W'4VrY'r!Y:f:ASS:r'Cf:C1E.VfJ1[' �. ..'••^ Options Q MDT Actualor Willi handwheel Q Hand lever for 3%1011 v;alvcs U Holiday testing or ehainwheel and position indiculor CJ 200 psi test U Clround level position indicator U MF)T Actualor with cylinder actumor (also uvt,ilablc with]n(lnunl Override, U LPDM Rubhcr•sraa and se(rls U 3041316 Stainim meal fasteners handjack and 4--way Solenoid valve) G'?:sr,VU:4lr"1'wl,'c4rl'."':+'�Ic,MYL':/J.r"�a.,'Ir,;�:,',;fir:;.'.i'.01;dirk':Y,! dn'dn"!;"JhKavrAM.i1w114X3UrdN,N."M,w7.fpR,CNMM.,,:1MAN;7:i,"S,'ttU'tWr"MCV7.M1Y.Yh'M1r7'k,Vrik�'7WCTr'w'_Yr,",AY:,kJG;�A�.YiW.tti'.vY,;YFh:iA71'7!NrepyNlW'r'A:Se;'89115:,'::II:GCu.:NW,wwl;6\<'W:rv,M£reln°.Xi vYR�Ni'+S�h"Y.'lM4M,ik1"'�"rN!l'!, Standard Buried Service Actuators Slotted•Lever(3"-12') lvlole:Aciva(c>r Sic sU jCcl Ic)C Hll$L'baSCC 911 nL'tllal '¢ a. -Gla11rtA�L¢v¢r DDYIr,e•F� Pipeline c(:lrlclitions, t ', a-j { - lt- 11 Valve size Actuator Number of turns a ,,,, A. .3" 12" MDT•7S _ 32 - 14".16" MDW'r-:3S 30 1 MvDT,­4S".,.W ,vt)30".36" Mt7'I'_i 44 Link-Lever(14"-48") Llnq-Cesar OaaVgn A117T iti I; p, rrrr � — 1+ , 11 �' .......III ._ t�21F .. 0i[IIAYON SYFial i•.i:-�.-'t',a�rr'�r.,^ir ��'`CaF"t w�ild.�i7��"��Yl r.'�'�^,7�v�/,!�"w'r '��:•.Rw�'.6,51 .:�}'l��,al'& Al;, ,U,Pi tn�:r,�,,,'�1 � $ 1 ul�' ly:', ,c:. +cnmact your Muollor rapmwnrativv for vaivc.sizes lurgu,'[hail 46". "Atso m"1011hk ili 30"-48"six.cs Chss 75A.751i,BA,2.111. M DUELLED® LINESEAL 111" BUTTERFLY 94 VALVES-(CLASS 150B* *) Y-48,,-FLANGED ENDS Rev.12.07 Shaded aroki irldicisleb VISA to 6�,OhA�I�WMI;jl WMWIIZ�Nl Dimensions -for Lineseal III Valves Flanged (Class 125) Ends, 3"-20" Sizes. TAPPED HOLES UNC2B X E DEEP VALVE 2"s'rAN0AAQ AWWA NUT SIZE CLOCKWISE TO CLOSE E) UNLESS OTHERWISE NOTED. •VO.... ..2.-TOP,2-861t6M I' _8::~..................... G (BOLT C CIRCLE) VNL ALVE 'SIZE A., L ....................... .......... A B ....... D........'Dimensions-for I-Ineseal III Valves Flanged (Class 126) Ends, 24"-48" Sizes. TAPPED HOLES UNC213 X E DEEP 2'STANDARD AWWA NUT VALVE'' 'TA"fti('ibUs CI,OC W E T CLOSE SIZE LEACH FLANGE) U THE r4 L gg ;IWISE NOTED. .......... 2-TOP;2-BOTTOM 30"-48" 4-top:4.80TTOM 4 01A. R G 3-112" (AIICILLL) -- �- . ......... .......- I—( , , -­ ..1. '.1.1'... NOM VALVE 7E 81, L E E NOTICE:Dimensions are based upon reg3dArly StMked VAIM with St0dard twtuaton.When a valve is ordewd witli the actuator specially sized to the parameter of tile application.dimensions J,L.Q or R and the"turns It)t)pcn"May vary troll lhose charts,(,'j)njacj the is etofy for correct information, Nominal site Dimension+ a,. 4" 6 10" 12" 114" - 16" 118" i20" 124" :30" 36" 42" 48" IA 475 S.50 6.50 7.71 V IX) 10.5 1 LfIS 13 50 14.18 16,00 1861 21,50 75,44 VIM .14.06 ri 3i5 1.5n 5.13 6.51) 9.88 11.38 12.95 N38 15,25 16-80 19.0 74.M 28.2.5 .12,83 37.1.3 �E 7.,%) 0.00 11.00 13.30 1600 19.00 21 W 71 50 111.IXI 27.30 .12.(X) 38.73 46.00 AX(M) 30.50 Ijt 5.(K) 1.00) 5.00 6.00 0X) 800 8-00 k(K) 9.00 N.M.) 8.00 11(m) 12.1-M 12.00 71_(X_)_­,1�1 71 .01.1 1,00 1.1.1 1.19 1.25 1.18 1.44 1.36 1.09 1.89 2.13 238 2.6.1 21P. ...61 8-_.75 ...7.5 IAXI 16,-1 00 W-1.1.1 10,-1.13 20-1,25 2S--]2.1 i" ­­ ­13(1 F 12 68 9.50 11.75 14,7.5 MIX) 18.75 21,2.1 12.75 25.00 29,SQ 16�00, 42175 0,50 56.00 ,1.69 )�9 4.69 4.69 4.09 4.69 5.0 5.61 C, ............ ........ L 20 7 M 2.00 2.00 2AX) 2.00 2.44 2.44 2.84 2 8-1 7.84 3,47 3.47 3.94 5.06 ............... ......... Q .5() 4.50 4.50 430 4.50 4.50 53S 3,18 (.73 6.75 6.75 HIM M40 1,5.94 14.19 1) r,7s S 2-, 8.2.1 15 8.2.5 103 3 111 11.11 17.00 171(X1 119.88 126.50 ............. Turns lu opol 32 30 40 140 MDT 2S* Noll.)I'- R1n MDT-M.MDT-2S MDT-28 DT-2S !17* ,1,5 mpT,4S jMT.)'I-A!i jIYIlY1',- Nt(Yr•1,LryLl Also avaflahlc in 1:1_01, 30'1-48"w"N:Cfiao 75A,75H.25A,258. +All dimcr)sions nic in inches. -t till 6"for Y-10" and*118"for 12"AR"volves per Flange Standurd ANSI 8 16.L E, :1 11MV =%Rog k� �NMYNI MUELLERO" LINESEAL 111" BUTTERFLY [Mueller C K 11 . 9 VALVES CLASS 150B 3"-48"* PARTS 'MR.R6, Lineseal III Butterfly Valve Replacement Parts i Catalog Part No. Description Material [,!W]oo body Oust iron ASTM A 126 CLA ltl-1o1 Disc Stai njess Steel ASTM A-13 I(TRM.............NW102 shatt Stwnless S(cel 111-SType 304 ASTM A-276 SquCcLe pill Stninfcss Steel 18.8 Type 304 ASTM A-270 of.101 81104 Nylatron 6S .. ........ 1win-, CheVTOLI V-'I'YI)C L,r. ................... Br1()6 Key Cillbull SWC1 C-W45 8 F 107 Cover Cast Iron ASTM A-48 Clais 40 K107 131"108 1-ockwasher swinless steelType 304 ar I w BP10ti1 Cop S(-rv.w shkinlew,swel Type N4 ....................... ...... fsri lo NwA N -------------------- 8)"111 Plug SWitilm Swel TypL 304 3'AND 8"YALVUS V 1 J2 lidminp PTIT PA,,mviv Wotiml,Ri.wfkvud Fibuiglims fiackat .............. ...............- ............... I Puctile kon ASTM A,536 Grade 65-4,1-12 OF I V, Discradr-0 St4aikil",j,Slool Typ�.316 ASTMA"240 .................... Ori�7.-- I lo"I(S Steal Type 304 ASTM A-276 Or 1dr, Stainless Sled Type 316 ASTM A-270 400 Mond ASTM A-164 Class A OF I io 1 131`116 Soltom stub shaft Siawless Steel Type 304 ASTM A-776 StidllleSS SLCCl Type 316 ASTM A-276 1.20 A00 WOO ASTM A.164('10s A D F"11,7 pikoking ftim N f")I Bultom covur Cwt Iran ASTM A-48 Class 40 C';1P Bn o swel —------------I ri �or i7o Sq11VV-,?,e Pins $jjjji1lq%,.N S(ccl'ryll(-304 ASTNI A-479 HF1 14 1.5 Fl 2 1 Thrust collier St-iiii'dos.4 Steel Tyl.w 420 ff 123 B F I�3 Spring 1141 StainicnSted Tyl.)a 4.10 aripp OF I 24 0-ring Buns N UF1 BFI 10 24"VALVES Nckil-1A I-ClW110' Nylon 14 F 1.16 Bowing, Duralon A F1 27 D!qC Ductile Iran ASTM A,536 Cmide 65.45-12 OF 129 BF128 Ton Muir shall Stainless Steel Type 304 ASTM A-276 OF 117 I B1 .9LOWIC85.51ccl Typcl(NI ASTMA-276 81"125 I Hrl 10 Tw(wil)ww-f Cast Is-cm ASTM A.120 0-m"8 f1r)Iwm('over C;IP Cm Iron ASTM A.126 Ckim 11 BPI 10 "'13FI32 SM4 Stainless Steel Type 630 ASTM A-564 Cmill,11. BF133 81"'135 —711 1! Lt Vi 13 Tyjx,304 'Br.'127 ................................................... Hcs nuts SmlType 304 BFIq3,," 131'.131 0 H11pq 11111111 N BF134 t.0136 Tlirmw bow-ing mid StainlessSwelTypo 304 132 ------ OF 12.9 IJF 137 Thrust colJm IhOM ASTM B-505 Alloy C:9.'12,00 BF 126 IFIII B11,1311 Dowu I piu Alloy SIM i OFI36 81"139 BI,I3 BOU01 lC) O ) BF131 HAL)48", 041 Cow=you,Mueller ropwsuntwivc for sizcs laigim than 48", VALVES W �'Le ", �12RA�, �,MN � MusHerCCI. MUELLERO LINESEAL III° AND XPTTT�` 11 A Flee.12-07 ShB&dwwindiomle3 chimile BUTTERFLY VALVE ORDERING INSTRUCTIONS rrp:.,trw,•;;;,;^'aq M"ekhr✓n% ,wl;. "fyy^,!w,Tp,�+r JA11- ,6:°1,�}°��Rt,,R},<�y"+,n MC6� #�'1'clad Jl;w,r.,1"rYdF^V �,,lk,f { •,�,;✓ :,s.� m!4d,r `dk`�' ,.W4'"°a""V,fily„,1.�, ,«,,r,•,.A'ril ,y, 'rrw+,s r.,,�je 1MY`:Y1r1'k"9rFwrzi�^�rflrvi!„h�u:ea�a�5�h�,a�„�,e�sr.�G�,.a,�>,i,WGh:_.,s,�W.'ha.�a'h,: •�,,,�,,5,fa1:.,,�,s'-R+,.,. ,)„�r„r�.�kd�kR�w�a.�w„',.i'd�:,tte.r..,��,>tir9`�„' .:Jrw�:>n„ ',�,"J'.r�,�tZrri•�, n.lilsxnl8"�,,rSea+.t�?Fh°•asw�^�bdi��' ��,:�;r: Ordering Instructions for MUELLER LINESEAL III I�lease note below any additional information or and XP11 Butterfly Valves with Manual Actuators regtiirements such as extended bonnets and torque I. (�uarltity;------.— _�.. .._.,._...,„.,_.. ._ -,.. ..__ ..... when, (oor stand It]ouated actuators, special actuil- tor positioning, and special coatings. 2. Size.nf'Valve.: 3• Body Style: PLEASE PROVIDE AS MUCH DESCRIPTIVE l l,c,i x F LG INFORMATION AND/Olt SPECIFICr.A"I"IONS AS FOSSIBLL: TO ENABLE US TO PROVIDE"1'1,1I~ MI x MJ MOST SUITABLE VALVE FOIZ YOOR NI:I IDS. FI.X., x M-1 ❑O NOT HESITATE,,TO ATTACH ADDITIONAL SLP x SLP PAGES. other; — NOTC: M,1 ,}It1odS rtCCM'orle.s L, .,.,,,",__............... (}� }ttskets,t,UIIS illl(1 kllttS) 1•01'- —„�.,•„,•..T_--,,,T.. nished tlnloss otherwise apt cilile(a• 4. Class of valve _ .�.—__M-__.�.... _ �...u___.-•- -•-__—... 5• Please provide the. Following information ill addition to the valve class (if kilown) 11Stedin ducstion 4• — PRESSURE: Normal Prig Maxintanl, —pstt; K.QW' Normal—--prig maximum — G. Type of service; Water......_......../fir_.__........_...._ Accessory iierns required (Stcros Guides, Ground 7. TypQ of operatloo _.—..----...Handwheel Line, Position Indicators, .Floor Stands, etc.) ---.-•_-.CIlalnwlleel _.---.---ti` ,Sgmll'e 1111T...........I111f`•gral disc: posidon indicawr_.--.---__--.-kixtetlsioa steal (Stem length)--- (. Direction of opening: COLImcr clockwise � ,..M, ,,,...,,�.,,w...� �.�.•,."�,��.._ _ CEelc•kwrise 9• Coatirlg lteglairenlr:llt'• - 10. Number of curtilicates of coinpliance to AWWA C504 required:—_-- ---- — N`'t` Acce: ,qo•y items are hsted on pages, 1 1.3 and 1 1,10 >,..,,r �(r?)•�w „an,,r'n u� "M014 C+,r Jr.nrr.,.» at,.�4,...a °'a'ny.+,eH .n.,."".a..� '"�J1a,.l .e•n.F.� i,<.'.y9..,;r, :;g�. w».:r. �„yr �n,<n•r S�h ,.ul, :k .Y. ,i",��„�iv,,.T raffia ,r„4.I'4,, ,1'!krrr.r •'3.5:'Y,',rV" ,� r,..7er� )<e hr. ,r�'� q..'�,e. .lvdn. ,�:��"*.r;�;,�. ♦� 1„ .rti+h 1G;.d ?.�.G,..,:,i p �d.�., .n,,,:,ti•rsr r:;'..rrt�""""'>� a..y"tn...!;,. h ::��;f'� �,', a.r'.urf, e,,,�,r�l,a. "r'ZYt{i,,(y�uj�' .rx��hW.aw.M�G...n,kN?�G7T M,x.w..�4ira'�,..r.n...Ra,�a��J:Uvarr"�:,mx,VNn.:'�Jw..,......,,°Rx!;::a. ,.: ����'; ,.t. ..n,v!n�>rnit.,;A:•!;.1yr,,,.n.:,,:n�x::J.,.,.�.,::.6"t,e...r„k.?�„a».,.,��„wt•rlc�7,v�,...:,",:,ee�'.Y5�`M..•�1�Gt�r.�..��.......n.£��.r1�.5:rvL�1.. ....... MUELLER" LINESEAL I11" AND XP11`11 Imuelier 11 - 15 BUTTERFLY VALVE ORDERING INSTRUCTIONS 12,07 dwaa,.i...,.:,''a.,::A..r.w>hni.�. f.,..�,,..�.r,. ,.,,,.,, . ., ,,,:.... ..,r�. „r`S.RC��S !aJ,w��irF7h;!�.I, ,. .w.d w. .. ,� .. ,,, ,nJn!,,:, ,a,ltf.,un.r!,.,•:;�„ .S ,v.�-,. t,.. ., ., 1�,�»,;,i,,..�: .a»sa°��/,' Ordering instructions for MUELLER LINESEAL III and 13. Accessories: Manual Override_ I.imil XPII Butterfly Valves with Electric Actuators Switches Potentiometer­„-w„w,,,,Reversing 1. Chu;tntity:. .n,µ.___..n,..,..n,..,,,...., „.._.......,,....,,.,._. ._..__— --- Starter Muter Heater Lxtendod 2. Size of Valve: _ Duty Motor Other 3. Body Style: 14. Valve)~unction. Open/Close ��..,,.., F'L.G x t i.C, Modulating„,.T MJ x lull 15. Application: Buried Submerged F�LG x M,t ]n-plant„ Above Ground _....�..__.. --Slap x SLP 16, Coating Requirement: __. ..F LG x St...l' 17, Number of Certificates of Compliattce to Other: •----.,._.„_. ......-._._- AWWA C.-504 required. Note: Mi accessories (gltsnds,gaskets,lu)lts and nuts) lurnlShi:ll Unless Utl)erwlso slwctfed, Please note below any additional information or 4, (;;hiss of valve requirements Such as extended}sonnets and torque tubes, floor stand mounted actuators, special actuator 5. please provide the following infonmitim, in a(lrlit'sc)n to the•. positioning, and special coatings. vttivc elasti(il'known)listect in cluestiou A. PRESSURE:: Normal...........„,,,„psig Maximum..........i)sip PLEASE PROVIDE AS MUCH.DESCRIPTIVE, 1"1.OW: Normal—__-_-- psig Maximum prig, INf,ORMA710N ANT/OR SPECIFICATIONS AS POSSIBL TO ENABLE, US I() PROVIDE THE 6. Type of service.:Water Air ..." ... �� MOST SL1.I7"Ak3l,,,.E VA1.,VI .1FOIt YOUR NEEDS. 7, Maxirnufrt Pluici l_ oe`remperawre_ LT. DO NOT HESITATE TO.AT I'ACH ADDITIONAL H, Mrection of Opening: Counter Clockwise.-_......,-.,......,. PAGIES. Clockwise 9. Power source Available, 'Volts Phase lo, operaij,it,c'ri me mm F ull Open to Full('li�sc: Mill. See.. _.__...,.._,..M,w,,.�ww,..w.w�._.. ....�,r,.,.,.,.,...,,..„.....,..,.,...w,-•'-— --- -_—___.. 11.Enclosure Chimilivatioly Wcathorpivof` ...,,,�,�.«w .,,....,,�,"„ �__,. ��.rw_..,,.,.w,..r... .,_ ----- -- --••-•-- Submersible--_--Explosion 1'roi?1`,-....,....-- -_...._...�,.,..,.,„,....,.,.„..,,.w,w�„�,....,.._...._..._,.......w.,.,-..,.r.....,..,....._..._..----••--•-••--••-•--- 12. 1'usli Iiutron Station Required:Yes No_—_ Accessory items required (Stems Guides,Ground 1-Me Position Indicator,, Floor Stands, rite,):` A,ccossory item~ arc listed on pages 1 1-3 and 1 1,10, .w"�' ,,...\,/.».,w",�, n/.'r ,•:..,x:.w.o.:. ..... r.,,,ra, vr .y,.v,.�,.,,, r ,v.�.r,.,,..,.o-.vr:",;,, r„r,:.�-,�, ,. n.r..,,+r,.; w.,.w:y wp.r.•\Wre .n.IJ.HMi, rl :��\.W.\.,,��\. 1`•.�v. .V..,4,A.1.4.4/,.,,Y AI,. �fi��r:�V ,W .,+.,5., k!„ �M 4 ,ra:u„w,.�.r .ry..aF'•.x�.r .n, fJ,nV,.nF�,S, r{ ,Z i,Vyk.. 1'i�')�Ci" .�r1c '") w V°�':..'w�.} kLk!' / .N4'�' ✓' �. �1 , '?',,y '�"�/;n,.;�..r,.� -�,. n�� � �.i'�akr...hw.7>F.a,.a.r».o.,r..,n.:..,.....a:.:Ir�ir.,fi,naa.va:,.Jl.�...,...J✓,., A,,:.� �„r.:..,,a. „ t:,�.r.%anAS,,,,. r.,n:.,.,,waro�.,.d��V.ofSawl nit,i.L.A. .� 11 . 16 f W» !G COD. MUELLER" LINESEAL 1110" AND XP11`N1 BUTTERFLY VALVE ORDERING INSTRUCTIONS Ordering Instructions for MUELLER LINESEAL III and 12.Cylinder Material: XP11 Butterfly Valves with Cylinder Actuators* Non-Metallic— Metallic 1. 13,Valve Function: Operl/Close ­Mudulati ng-....­.. 2. Size of 14. Maximum Fluid Une 3.Body Style: IS.Coating Requirement: FLG x FIX] MJ x MJ 16, Nkimlx.r oi'Certilicates of'Compliaricc to AWWA.C-M4 FLO x MJ requinxt SIX x SL.P tllewse.note below any additional information or requirements such as extended bannets and torque FLG x S1,P tubes,(Moor qland mounted actual ors,special actuator I.mition- ing,and special coatings. Note: M,Iacce-"ol'ius(glands,pa unless otllerwiw Specifiod. skois,bolts and nuts)furnished PLEASE,PROVIDE AS MUCH DESCRIPTWE INFORMATION AND/OR SPECIFICATIONS AS 4. Cinss of POSSIBI-E TO ENABI.E 1JS TO PROVIDE THE 5, provide flie following inforniallon in MOST SUITABI-EVAI-VE FOR YOUR NEEDS. addition to I he valve class (if k1lown)listed in DO NOT HESITATE TO ATTACH ADDITIONAI., PAGES. cluestion 4., PR fi SS U R E.! Normal.­­­psig Maximum-­--psig P'L,OW: Norma1.­.­.­j)sig Miximurn.............psig 6.Type of service:Water--.—Air —-------- 7,Cylinder Supply Available: —_-- Water—....- Air...........­ A Oil­­­­ 8,Mininium Supply Pressure Available to ACW.Ite cylinder: --P"''i8 Accessory items required(Stems Guides, (1round 1,.itiL Posi.. 9, Fail Salle Spring Return Required? Lion Indicators,Floor Stands,ctc.)::'"1: Yes............. No­­­­ 10. Manual Override Required? ...... .................................. .................. -------11.Accessories:Speed Control Positioner solenoid-, 11-inlit Switches(qty) .................................... Other ....... ............... "Please provide Cylinder Specifications if available. Accessory items are listed on pages 11.3 and 11.10. �y M^"w,�„1ry+ •R^M�N�,� 3'I'r`1e"-r'f',� .�✓3 Ii:I J 4 ";'W 1 r � 1 �'.: �M14 1�)a "wrr�'j"ley e41�,�,4��r rn• Jew[te��f� r.k � '-z 1 ., ° -..hr c ".TM ,,,�,, .J,` �t^�'r fl�:c •% t¢a',��y ��yyo,•y i11 �r• �i" 1 n d �'n Y+ i 1��,`�r.r^'r 4Y I'�! r �I py r`�I jj'��t q �'S � ° I ,w,' ,;, •fir.:„,". ?J"r ,�',•awr§ ...w. t r � 1�"'C3 �1 '', �� -j,t tFnyw,,> + ri �pt7. - w Trk�J�rrss: ,a �,�+ i,f�,t'i'�r��q}r^,��, �Y a �+'�';,�,yk',�ir• r, 7 � �Ir Qd^��""'y1�',,��"'18"���. �,,,,r i�. ,Xd;� '�4q1'��+�,��"ri "RO '"wr�:�;�����'9 �'u• 7i ��''"" ,r`' � � .��N �}� _kaveM...—�.«v.�^"'. I'1�'"rr4"t`�Yr 4M1 Y..�, r•�^, Prr �+;+icy r,, r :, + bSM�^lr.,'.. r4- z X" Izr 9 Av 'DS" A•�11 '1,W, y� 14 5y f M,�If M k 1$h ,T �. ' c, .� „ .�� .! �'},'.. titre '',r.. h � ' , ! : � r%' rr `�a� r ti. � y y;it rr "�"y...i � � .•, ae,�Jr.`sia nbk?�. . '.'a,a �,�.Q �n"' r -7 r. �•��5.�.:'�:�. �..y s,..,.....�w,.o'..L.,.f.,", .�.. ...,.�_.,.. .�;:In1i. `Cho Ultra 3 i tra s ow rt7t� ,t st popularpl~aartct because` �� ? of the levy► Cost and aJreal flexibility! r � a..W4r t e „ a The Pulsar Ultra 3 provides non-contacting ultrasonic level measurement with the tla ` z � latest digital echo processing for superb performance, it can accurately measure -IHI e level, volume (12 pre,programined tank shapes), open channel flow and perform �' f�;^a m r��;t "r •e r4 n `f nl 1 �w�,r y:9hw.,fl )ar . R JidJ basic lead/lag control for up to 3 pumps. Extremely reliable level measurement in i ,4 all types of liquid/slurry tanks and tough solids bins, Color coded LED's (amber, green and red)indicate alarm or pump status. The new.AtlJn.7 r e UltrP 3 is a combination of four retired Pulsar products: Vanguard 90-for basic level at a low cost .. .. p C, aj;" x, ,Fx''Fy 4. 1 7 rr'p�.�;'y,r�, z•- Vantage 100-for basic pump control in duplex or triplex station Level Star' 110-for volume measurement and 32 point curve•fitr, linearization Oracle 160-for accurate open channel flow metering of weirs and flumes " The Ultra Wizard(n'lenu-driven programming)allows the user to select the appiica tion(level,pump control or flow)and configure itself accordingly. The best thine is the Ultra 3!s priced at the old Vanguard cost,yet can solve any of your immediate applications in one Ur1it1 .3 Forr1i C*Relays :1krtr1-(11 1,4,11 It is canrpatible With any of the dt3 transducers,giving you the flexibi i to monitor ICve16 up to 132 feet. The new MACH 3 ultrasonic transducer provides the most J'qr!"ClllrtJ1l17g accurate level and open channel flow measurement in the world - unmatched by AEiJTM 4X blImthe proof' anyone! 1t provides a standard 4-20mA output and has an optional Modbus PTU or ,r+,�.ff��• ivv� /3 �+'��z:�r� lc� Profibus dP digital comimmication protocol. This optional module also allows data logging of level,flow and much more for years of recording. DATEA,1 Echo rroces.srutr ,� • �M'Lt ,rr,w Ml'♦•An {Mrrw `Y J� Vw' . r'„n 7 mrt.rlw1, g' rM b .. Vr".,.II w4 N'u'"K• t"J""- 3P ,} d a' r _ K !" „�µ` I 1 •"S e n 4ic. i,�'\ah� rM A y,„Se I 1 P1 '' l 7 • _. .-.. _cl.� ( �I r, r ��, High or Low Levels Fixed Duty Assist/Backup Exponential , .._......................... ,_...�,. . . ..,..,.._.... ..• ... ..,.r Time countdown or clock) —Alternate Duty AsslsVBackup my V-notch Weir Rate of . .. . .. ._.._"...----.....-----..._.._..- --..._.._.._....__. ...... ...... ..__..__._ ......_....; ' arid Assist Any Rectangular Weir High or Lrrw Temperature Duty Group Sef............__..,....,._,...,._,_,.._.,_.,.,..,._....................................,....,.: .,.,....:.,,.:,:.•.,,..,.,...,...,•..,... 4 g' p Ai1y Flume Systecn..faileci-i..o.rs or Echo....__....._._.__...___.--------------------................._,,,.,.,,,..,,.,,„,_...,,,..................._..---------._...--._.._._.._..-_.---......; Service Ratio Duty Assist/6ackup Palmer Bowles Loss of Clock .._-..-....__. FOFO(First Or1/First Ot ......-.--.....,,,,.,.,.. - ..............._....._..................._...-.......,.,,,,,. ` 32 Point o Curve-fit .. ........_.................._................. .....,_...._ PULSAR,Inc. The Ultra 3 is available as a wall,fascia,panel or 19"rack mount. The dB transducers are FM Approved for explosive env!- re.Bux 799 ronments and optionally available as Intrinsically Safe(Eex!a)A1'EX Approved,Wall Mount is CuL Approved. Shalimar,R 32579 Telephone: gps` Fax: X (950)651-4777R ` h, r info@pulsar-us.com 1Vab silo: %4 htlp:11www.puI ar-us.00m '� '" '^"4 " '•• y ,...,........ AJW� I;�••"r �f, �,' 1 I .._..�... ':J, ,yc"', "_'�,r,' .5--- 15 Specifying frrlormation and wiring dragrarns are avallabta on request from Pulsar Technical Specification. Ultra 3 A _............ ...__._......_........._......._ --..—_._._.)__.._......._....._... .,.............:........,... ......._......,. ..,. ----......_-•--•----._....... (fascia mount Cable Entry a available (wall mounl), 3xPG11 & 1xPG9 underneath, 44 ...11 rear f}imE3n5rpn5 7.4o x f.29 x 4.21 inch wall mount or 7,E�7 x 4 41 x 4 2,7 inch..,, ..n ............_....__. ............. R g g p :xi'G 11 roarY`��5 a ___._.. _.._«_. .._...._....._...__. ..._.._._._.._...__........-•—•---....— P I carbonate"Hama resistant to 11L91/9 Mountrn 2 fixod holds & 1 hanging hole optional DIN rail with tabs t Enclosure ««_.....__............_.._.................._....«.._......_.......«_._.._.._�._ ...,,,.....,..4..y...,...,.....,...,...........__.... ......_.._.__.._.__..._...:_......._...«..«.,.,.,.,,.4,:��_ t�� Weightk !� _ I -.... ............ ....»._..... _......._..Approx_ `..2 ibs (i.0-kg) (wall mount) car.2, ��. a3 lbs (fascia moan .. .../...,....-_..,._...._...._.' ..« ..-...._«..___•___...—.._...._...�__.._._—.�.��.—..�.__... • n �.�....ti............__._....___.p r�•'t Temperature Ran go idle("tr4nrc , 4 F to +120 F -2D to +50 C) .:............... transducer 40 F to +19 ..._...,. ... C) Temperature Range -�----------_..__....--•-•--�• N�MA 4X IP65 wall mount) or N�MA i2 fasiea mount) G • p g (transducer) to +194 f� (y�€0 to ) r.I n Ultra 3 must be mounted in safe area, UL. GSA and CF_ approved, Outdoor Rating Approvals t r., ----.. - - ---dB"Transducers are FM/FMC Approved-- ..._.... 1 &.............. II, U... ps 1, Grou A G I Class . .,_...._ ...__......_-.._ ._.....-•-__....__. r� M� . ... Ft(ve Tracking of EchoMoverntn.Echo AT M Digital Ata Ta" Accuracy 0.25/a of measured range or 6mm (which(,ve;r' is greater) +! 1mm (controlled environment) where using the dBMACI-€3 transducer i Resolution _. 0 1% of measured rail e or 2rnm (whichever is greater) ---------....._..- - Maximum Range d6MACH3 = 2.5m (S'), dB3 =3m (10'), dB6 = 6m (20'), CIB10 10m (33'), rfo 7endent on dB transducer, ., .._ -..,._.........dB15 ,: 15m So'„, dB25=25m 82'), dB,40 m 40m (132') i Transducer cable extensions Use 2'conduCtarfslxick€e,c1 i 6/18 AWG up to 3,300 ft (1 000 m) Response rate Fully adjustable ...... Power Supply 115VAC +51.10�0 50/60Hz.,1,......,,....,. .actor i °' battery, consult •;.:;.:, ..............,,...... L.Power Consumption".. ,,., ,...._......_.......«..._.._•-_-�----.,....._..._.._..................._.._._.... .........:,:..:... energized v :,...,•,..,.,...,_...._......___..................... _............. l 10W maximum if relay,,; - r •za T Typically 6W 9 I Fuses ......, «_., ,_,.........2O0,m.A.._at..1.15...VAC Analog Outputs Isolated (floating) 4-20mA or 0.20rnA output (confirm version 0 1% resolution user programmable, and adjustable Digital Communication Optional Modbus RTLI Profibus dP, or Cthernot (consult factory about PNI) . ........ _.._......_ ._ .. ...... Relays 3 Forrrr `C" $PDT Relays rated 5A CE 240 VAC; la bae -. ..,... _,_,.,, ,.,.,,,.,.,.,, ,.. . . .... ... ..:.._...._.__..�.........-----�-----.......-- -� �-------.-......ry1._..:, ;. Plus Main: F di 1 numeric display,Auxilia 1 ...,i .............._._.eric_._._._..._....... p y ( ktit in program I7Tode) M^� - 2 digit alphanumeric display � �• Bargraph with direction indicators and program/run/test indicators AT I On board Programming......._,..,,.,,__h....,.,,,,.,,, v,,,.,,,«.,.«,.,,,.,,. _.«.,._.«..,__.. IBM - -Integral.Keypad or optional„vIa RS232 (RJ11 later infrared eommun€c , � �PC Programming Ultra PC Software ort) __.—_ ...__._._..._.._.__...._.._��._����.n.e..uu.,rnv-.r•r-.••••,.•••._..._...__... t—._..___.,.....-..�..:...�........._._••.....0 . -) - Password protected 'ser-se,lecj.k!2 Prcagratr,rning Security .(� I Programmed data Integrity Non-volatile RAM (plus P925 parameter backup for Calibration storage) Ultra PC ---- .P..,.. p 9 y ubleshaotinc�, Ultra pg -- Requires data logging modal programming ro ortin and trending of I„.... -_ _- In and echo analysis for tro evel/flow, e;tc: _........,,«.„.......................... „«........,..._.._...._...___.._._,._.........-.----_............ Our el.c is one 01 Ctn^I2nI dhrCiLpil enl and im rpvgmant.nelsar reserves tlIC 60ht l6 emend 04 _...,_. � 76URA310N�-' A�2 �APP�R YFD'��� _.a.....,._ — — c h. us w '--._.,_._._....--'--"-• err w+. I ULTRA 3 Series I-i 7 .'._... J..... INTRINSICALLY SAFE - 420r11A(STANDARD L5 CULAYI"�ROVEb)•,•,�• e 1 d ENCLOSUFlE WALL MOUNT tNfMA4x PANF4 MOIU1 TLN 4,Y. J 2 # 0 0 _-- FlACK MOUNT f19 VERS10�� _, 3 0 0 0 0 ....,.„�,_.,_.�,.....,....._............. .—._FASCIA MOUNT -' -- COMMUNICATFON NC1 nlGl'rA1 C'OMM�llh1��„n1�ON ^,-__. _, 0 0 �- n�fwl ©UyS RTU 8 DATA_LOGGING --.. �raaIDux.4, , 1a61b4 {JNL.- f 1 f! 1 -1 sirs } Fl�aulr�eo ,. ! x_...x_...x J._X.l_ I. . a" y, � �-' � .•Mi"5ti^I'ry;"'^a"' r�rf� A nrt�i^y e '7 r -.•r'" ; KKr rs� ^.r r 4;�p •,°r 3 uu� �Y*, a 1 Slur,�"„{ � � .�a � ('d ,. �wva n J� 4 � •ram acz ,r., 4bIi• �,�rv�•Y�. t iv 01 • lr� F �f'h) t�','�+�Yr.' ���t``N �I� 1 A rt L F b L l-• l,°ji, nJYso( R.W�+�Y�ySi';::T •�irh.�••` L;�-" ?.;�;�i'+n:�'9 rn.Ha.. 6A � ....rEa1L.auJt.'aw.a.�ri•�Aa.'r,,,.,te.w,.., ;u.,.-,.•.4.Y,sdn,,.� w,y of wrryY,Y pavlxy.77, ' t� �j �yppy; Narrow Effective Beam Angles — like a Laser! $� ttiThe innovative dB Transducers provide non-contacting ultrasonic level measurement with the laical Analog to Digital � ^t "Technology built right in the transducer,not in the transmitter! Pulsar engineers have rewritten rules! Instf ad of the industry wind standard of locating the transducer 1'toward the center for every 10'vertical,Pulsar allows 1'for every 40'vertical, The electronics prnvida 24VDC to the transducer, This is transformed into a 3,000 volt Peak-to-Peak echo pulse(1 Ox our cosh" } petition). The received pulse Is then converted into a"digital current signal"that is processed in the electronics by our DATEM " ^r smart algorithrll Thus,our transducers are completely unaffected by electrical noise because we do not use a`mV signal". Best of all,you can use standard 2 conductor/shielded cable for up to 3,300' rums, t r PEffective.Beans Arr�ylc. NE MA 01' R,We)vonf 1,- Digital Signal— No Decided Noise m 3,.300 ft Otble Riiii Allimerl f PR oi-.PV17F I-loii.sing hiltgr(r1 Prri<per'(Um-e Cemllpe scrtion dB Mach3 dB15 " . : Higft Aaouraey FIn4v Transducer ll,��: r;` Range: 1.6 to 50 It(.5m to'15r11) Rance: 0 to 8 fl 12.5m) Accuracy: ±isle greater of 0-251111 of range or.24" 1 elm(controlled environment Nominal operating iregclenc MHz Accuracy; � 1 y� Nominal operating Irequency; 126kH7 FLl'ceramic transducer >? High AID bit resolution t-lousing: 3.38"diameter PZT ceramic transducer M Effective Beam Angle: 31•inclusive Housing: 3.38"diameter Optional: Foam Face Effective Beam Angle; 3°inclusive: � dB2 �,6m to 25mi5 d83 Range: 2 to 82 ft Range: ,4 to 10 ft(0,15 to 3m) Accuracy: m the greater of 0,25%of range or 24"' Accuracy: i the greater of 0,25%of range or.24" Nominal operating irequency: 41 kliz Nominal operating frequency: 'MkHz PZT ceramic transducer PZf ceramic transducer x Housing: 4,40"dionietar Effective Beam Angfo; 3°inclusive 28 tJ Housing: 3.38"diameter �• �� Effective Beam Angle; 3°inclusive w Optional: Foam Face d86 dB40 l^ Range: 1 to 201t(.3m to tam) Rangc: 4 to132 It(1,2m to 40m) �- Accuracy, *the greater of 0.25°/u of range or,24" Accuracy, 4:the greater of 0.251/6 of range al ,24" .. . Nominal operating frequency; MHz Nominal operating frequency; 20kilz PZT ceramic transducer PZT ceramic transducer PULSAR,Inc. Housing: 3.38"diameter Housing: 8.07"diameter r ' i U.6ox 7e9 Effective team Angie: 3"Inclusive �t~`,,.;;;, .r,.,'t' Effective Beam Angle: 3"inclusive Optional; 1'VDF Rousing ":"� "'" Optional: Foam Facr. Shalimar,FL 32579 Optional: 1.5"Front NnsE:Thread Tefepbane; I1350)609-1777 dB1 0 — ---._.,.-•....,,."..._._--- -------... Fax: Range: 1 to 33 If(.3m to 10m) Standard. FAI & FAI (850)651-4777 Accuracy, -the greater of 0.'25%of range 01'.24" C:anarl�t it 1. jvAtl Nominal operating frequency: 50kH1 Class 11,D6,1, GYP Z F"& G) < �M E-mail; PZT ceramic transducer a t lrliot(�ulsar•ui.eom Housing: 3.38' diameter ":. ° O,�tionah ATEX 11111'1/1,1IC`r/jk1, aPreovso Beam angle: 3"inclusive Effective S*Apprne�al web$itu: Optional; PVDF housing ^+i, htfp:Nww.wpufidr-uscoar Optional: 2"Front No:ie I'llreatl Zone r 2) ,_ 23 Specifying information and wiring diagrams are avallablo orl reriuost from Pulsar V.9. Technical Specification: dB Transducers if Will I L M_ HIM 9ER"i -=- ,J Operating Temperature Range (-40'C to +90"C) -40'F to +194'F ...................... As Hazardous Area Approval Standard FM/FMC Approved, Class 1, Div 1, Grp A, [3, C, D-1 Class 11, Div 1, Grp E, F, G Standard ATEX EEx m IiCT6 or Optional lntrinsicalIy Safe ATE! EEx is IIC T6! gress Protection Rating (11`168 to BS EN 5006&2-17 : 1995& ps EN 60529) Nema 01 ............... ........................ ............. integral cable length Standard 5, 10 or 30 meters can custom t�uild or splice lo any.longth)i -------------- ...... CE Approvals EMC tested to SS EN 50081-1 1992 for ernissions and 6$ EN50082-2 i 1995 for immurlity( .. .. ..... Electrical salet 27 tested to BS61010-1 1993 ........................Y. ....... . .... ..... .. Bump,Shook&Vibration TO BS EN 60068-2.29, BS EN 60068,2� SS EN 60068-2-6 ia.;; Lk^ Housing i. Optional Housing Di ameter HOUSing Height Top Mounting inch (mm) inch (mm) Thread Material Facing ............................. .............. _.M ac h 3 P6 (8 ) ( 6 ) PT3.38 6 I N 'T.......... .. .... PB"r 3,38 (86) -1,86 (98) N PT .. ....................... ..................... dB6 PBT' or- V�VDr 1 3.38 (86) (106) J"NPT ....... .......... .......... dB...i.0.... _...PBT' orPVDF 3,38 (86) 4.17 (1 Q6) 11,NPT ............. dB 15 PBT' FOAM 3.38 (86) 4.72 (120) 1"NPT dB 25 PBT' FOAM 4,40 (114) k 5.51 (140) -j" NPT .................... d13 40 PBT* FOAM 1�17 (205) 8,46 (215) j 1 N 11 *PBT— Polybutylene Torephthalate (Valox 357) (All AN flanges come standard with PTFE facing) ANSI Flanges 211 W 411 611 8111 Optional Front • (PTFE FACE) Nose Thread ............................ X X X I'M X X X X X 1.5'NPi dB10 ' ..................... .............. X X X X X 2.0" ........... ................. X X X X ................................. ......... dB 25 ds ............... ...................... Blind Flanges CPVC or PVC with 1, 1.5, or 2" NPT Center for 2, 3, 4,6,8, 10"ANSI Flange Sizes ...................... acings., FOAM Closed Cell soft. for increased power in dry dusty environments PTFE PTFE for chemicalCompatibility on ANSI flames ............. Submergence Shield Por continuous opers0on in applications at risk of submergence .......... ... .........application,........ Aiming it For easy transducer aiming in solids applications (drawing availablo an request) ........... .................. d au 7'r 7 1 AM, all Fuftlre Glimpse of the NEW DUET (Tentatively available the Ist Quarter 2008) < Pul5ar'8 patented DUET(Qouble Ultrasonic Echo Tracking)takes Open Channel Flow Accuracy APIPPOVID to a new level with the use of two transducers working In harmony. Traditional ultrasonic measurements are dependent upon the speed of sound,which varies Upon the density of air By knowing the sound is traveling through,which In turns depends on the air.temperature the exact distance between each transducer,the speed of sound can be calculated without .--- 2_1 the variables of changing temperature,vapor or other environmental conditions. It is unique and extremely accurate. ±Imm Arcui'acY(unconftlted environment), F ra Pulsar Inc,, 70 6th Ave., Shalimar, FL 32579 Tel; (850) 609-1777 Fax: (850) 651-4777 Email: infoZ1PuIsZ1r-us.corn 24 i,r� �r �r•r,, R;M:�,Caaed«a Pg. Submergence Shield '•'r��A,Y v�^i��'��'' �•!��` Tltt, Submergence Shield is reC01111ttende{I for PUMP Stations that could overfill due to a large storm Condition and submerge the dB transducer. '' �► `N. This would CaLISe a Loss Of Echo if the water ioucl�ed the transducer face, The Submergence `+, r *` Shield would avoics this condition by Creating an air gap between the face of the Imnsducer and water,which would read HIGH al'uI output 20nA. + ... PVDF Housing PVDF transducers are highly recommended for Corrosive, chemical tank level rnorlltoring, r Butt-mounting the transducer allows for •���'°' Complete temperature compensation within , the vessel environment. , �. T * �,'..I,e �� �1 � ..�.^. '..a:r:���. •r~.S"' , ^-r>?o: �:�h ! r r Ti �" !"'�".; �. �tl„��itRa�i�?t"�.-i��1�,...1' l�"�'�..atGo .e a� �,,•�,,:�3:."tu„�.Z.es'�1C 3d�..r � �'',w�Yina'M,�,:k �' � �l y c�..P "u N � l '',�F.J�W' i�:,�a'"v sr�+� �- MODEL&FIANCiF MACsIs iUSCD FGR CKt'A f!OVJI(3 f't£I r LA, 6 ) M 3I 3 Mf'[EA 00 FFFi F r 4 ` 0 9 i "_�'- -- ) -_ .,, 8 A7FIk'•ti(?a-,--r................. 0 a i ..............._ ... _,......_.._._c I —�r__..sfSWICTCFls39FEI_T} I _I,,,T j I ,,... ._ ,�„ ..,..._.....-......._�_ Ya idFTER(50 FF-T) I d 6 I —� L1 z}nrl1LH(x�rEEf} ,, aU METER{132 FEE'rl p LS t A_L I CA13LF1,rNGTH 7!lisFEE 1 °rq�ss—;---c.,,1„,_�.-�--' --- 1um(laFCF, ,...�. -.-••- ----. :.d,r,..j....._j...._ ._ �!�.i-�� 20 m(66 FEET.'. � �o m{too FFEi} .,-�..� i ••_-�� .,�.,�.,,.T�..� j ! INZ1=,,C,,Nol,CapLC SPECIFY LENGTH IN SPLfCCD CA©LL SPECIFY OPTIONS STANDARD 5UCiA FriSIHa F Hpgt) tE r - - - PULSAR,Inc. _.._...._.._____._..,., , SANITARY FLANCaE NUahryrj r SNSJ. P.O.HUX 7911 _.___-...,...,...._..,_.,.,.,,,�,�.,,..,.,_..........__. MACH 3 Y FAN IE J$CpHF:.IwAl�?�....�.___.................� ._p.., .. ..... --- ------------ L' Th;..rD(c!o a a to only) } Shalimar,FL 32579 _.»...,__,...._,.,.__,._..,_................ - - -.—._......»........_,. ..,..... _,,,.,.,.,,,_.,.......�... - --- - - -- FLANGE SIZE NO�LANOC :FZrINWIf1 TFFiACE..w., .,.......,,........_.__. I L_ .-0 O_. .3 k (650 6f19.1777 °''----'- '---'-'---- t._..,.. ,,..,_ � n a ! 2 TLIaphDtia: 0"ANSIW)_T_HFTFEFACE � � � 1-_.1_._ �,�,m 0 __ '-- - 3'ANSf WITFI F[FC-FACC { �* L f..2 -._. a"ANSI WITH.._..:-.,„,.FACE-: -'---'- `� ..,.�,...�....,,,,..�-._......., 1.S"NF".T Pl'KF FaCF= FRONT NOSE (I:n^fmp�a 1pl:hlSBY•SlS.Caill -.-..F_A-C-Iry-4—(}An-g-N.6,..,.,_...._..__... P-7�—STAND—ARfl�ON ATNHS_I FAL�AD� .-.-kx---_---.- ._.... ........I.... _ ,..... t856}651.0777 L i ° — _-t,_ .. FUAhQc*0 FOR 022r _SOLS... PVDfStd 1s .T,I NO FLANGE) ! -- APPApVJs!!3 FMlFMCAF'ppQVEp_(EXPLOSION!TNT) a...-- Ary'FS( INTFlIN�ICALLY SAFE I I . �TANDA(t0 „ OThIEn OPTIONS hltp:llwwvr,Wulsar-u5.Com LiEMauNI, glyFrlaa cclNNeeTaR •__-! � .. ,f___.�,,, �----�--�--.L__�.�_�,`^., i•^�..--.,1-r i II N 25 Specifying infor'tnation and wiring Wardrams are available on request from Pulsar aye,•, Accessories 200 ^1 .1�16 Aiming Kit !p We recommend the iristallation of an Aiming Kit when meas- uring solids material. This allows the transducer to be aimed towards the discharge point at the bottom of the silo or bin. `" "� We recommend the location to be 1/3 the radius from the -r outside wall towards the center and as far away as possible -14 from the fill point, dust collectors, ladders, vents or any �'�'_ potential obstructions. It should be aimed to coincide with {`, i 27� �•W -;r ,tip the materials angle of repose, enabling a more pawedUll relum to the transducer. •.,1�4:ir AIMING KiT DETAIL 7cni. Wall IMOUnt and y w noolr Mount nits We recommend these mounting kits for permanent installations at ;V-"4 d8 transducers in Pump Stations, 55 y ,, Open Channel Flumes or Weirs, Wells and other applications, We use Stainless Steel UniStrut with r rr � all Stainless Steel accessories, iJ�'Ir:ti.r , External Temperature Sensor �A . <>M . APPROVED k. Pulsar allows a PT900 external temperature sensor to be ' input into a Full Spec Ultra 5, This is recommended for higher nccurncy requirements to offset fait changing air tempera C E - ture effects. \, -- �,,,,h \4 I '�;•, sirs r 26 ry Ladders Saf6ty �i�;%:it.��� ���rxw-.,.•x4ti: 3"I, tv4:,u4ea��,l'il� rF.G'ctil.�.-::.:, •01fer toct'on in lift stations, •300 lb h -duty , water to rs and buildings where ; • 12"wide " you have to limb a ladder rci Systems consist a tensioned sleet Our sturdy one-piece y w y manhole ladders conform Cable running the le th of the #h ; O 3tiA and ANSI standards. - 'P, a s Climbing area.A safe sleeve is ; Features largo nonslip rubber attached to the cable. o worker ' feel, 1•tlr"round rungs and 3'to laceable plastic Crnlnecfs himself to the s eve and zrA""'%: wearsleaves to avoid manhol m da t e to ladder rail, begins to ascand or do see data i ," r Shipped quickly from the eheuse clos It to you, normal rate without a;tendin to the „ AA sizes ship motor tr lit, safely sleeve_Should he slily o fall fz the Sleeves locks onto the Cable d , + LENGTH WT(L STOCK# EACH prevents further nl0vernent until ati a. ;: 8' 17 Ap•648G0 $209,99 _ _ 1116. footing Can be regairiert.These 10' 0 AD-64862 219.9404 units attach to ladder rungs up to 12' 27 Ab•64864 260100 ' Vic'diameter. 14' 30 AP-64805 299.99 The ladder safety system Is a fie le 16' 38 AD•64688 329,99 cable system that includes top• )d bottom brackets,cable.and a ion- metallic,Cak>la guide.Curved ystems come wit three cable guides to route calla around the Curve,Or r your sleeve(stock 78026)and self-locking h.. . ..p5 snap hook(stock 0 6511g separately for a comple system,If you need a order th separately also. w One-piece aluminum • 250 lb duty rating Up to 20' farness With a front - g sloe $Y$TEM 5rF:.^}1'3l931'EAl' `iL`f)' ,:.ii!C - ---- LENGTH STOCK EACH STOCK# CH These - iece 000 It)test aluminum ladders feature 20, MD-78 $205,15 - 2-1!2"x 1"b der side rails and 1-%`diameter tube 30' MD-7 q1 241.70 MD-78010 S 309,E rungs,in t dde shave non slip rubber plugs. CO' MD- e002 _ 250.t5___MP•7so11 __ a16,9s Meets 1 14.2.,Weig pproximalefy 1.5 Ibs per ft. 54._ " - M -78003 258.30 MP-70012 325.15 �1 10•> pr is for ladders 1 r longer.Priced per toot to, -78004 294.85 MD•78013 333.10 ! is Lon r ladders cost slightly les foot.UPS maximum 70' D-74005 303,00 _ MO-7a01A 30.55 t -: to 2 wide ladder is 8 ft;for 18" ladder it is 7 ft, e0• MP-70005 311,25 M0.78015 - 3n9.15 - anger ladders strip by truck.Not adju le, 90, 7 348.30 MO.78015 357.65 Units only fit standard manhole toe MU 78 s, 10 -_... 06 356.46 MD-7801.7 369.15 Required Accessories DESC#2tf TION STOCK b EACH CITY 10+ (ORDER1 ONE OF EACH FOR A COMPLETE SYSTEM} STOCK A FACH 12'Widr.Lydda AO-64850 $13,69/f1 $112,27/rt Sfeew.. MD,78020 S 248.50 j 18"Wida Ladder AD-64850 14,4911t 13,33/ft $elf-LoCkir,O 5nyp Hobk •65114 32.80 ^ MD _ Harness •65130 94,25 •4 i r• �� n~^11 _ 'top brackeS assembly. �;;t (Can extend up to � �'•.� �fY approx.4'above top rung.) „:. ,,,\b 01a.cirrier rm-0396 1 x 7 9e1y.(strt) ] � rin-0098 7 x 19 aircralt galu. fir,0397 1 x 7 SS Hanes holes for rni-0099 7 x 19 airc,ralt gale. transport wi:,,.•. Non-slip — -- ---- ---------- surface -- — — f5. .,l pia i,�,,`V.1,,�+,•,'., assembly. - 5 Std.0 to 199' — _ •Lightweight&portable in5lalEal on, Top Bracket ~ '`' • Ideal for corrosive environments Cahte Guide� guide These durable,lightwelght Steps can help make your plant a safer place to i assembly, ____ work.They're also perfect for corrosive environments like sludge bay std.200'an s where f �., metal rolling ladders rust quickly.All steps are molded from rugged,safety up msnal ,n. _ yellow polyethylene aril have a 5U0 it>,Capacity,-11icy also feature a nonslip J; (Optional n -- - �1 step surface,non-skid feet and 8 buill-in storacle compartment.The 4-slap j shorter U modol Includes handrails,Stark#s 17101 and 17102 ship motor freight. 1 install on,) Bottom Bra ei pE$CRIWTION w x H x D VJT iL11S] STOGk u [AC Assemb# rt 61.95 __................_.__.,_, --- ",•••r " ' 2 Slap 21'x 20'x 22" 22 MD-17p 8 00 23.95 3$1ep 22'x 30'x 22' 31 MD,17101 187.85 - -- - -- - -._....,._.,,_..•,..,, „� 4 SSefs 75'x 40'x 30- 53 MD•17102 400.70 Fax 1-847-689-3030 Phope 1-800-548.1234 www.usabluebook.com 1271 C 14FMICAL INFORMATION D MORRISON M.AIERLE, INC. City of Bozeman-Lyman('reek NVI'll N:1i)41710'-)51DO('S\ReT)ort$\MDEQ SubmittallTrutmcnt Plant lmprovcmuts.doc 03/17/2004 11122 1701462624/ nw�.a// WHMJI IL�N� Y material Safety Data ,sheet Sodium k ypochlo to 24 Hour Emergency Phone: CHE.M R EC 1����-4x4-93UU (Azolxe, Azone 1.5, Super Azone) Revision 01/03/0 17ace of Preparation:01/21/99 Section 1 Ciremicsil Produck and Company Aden i cation synonyms: Sodium Hypochlorite; Anone; Azone 15; Slea(.h; hypochlorous acid, sodium sa11c; sods bleach; sodium oxychlor:ide; Sniff Bleach 15% CA$ No: i�ifj7.-52-9 Molecular Weight: 74,41 cnemi.cal Formula: Naocl pi3tributed by: Hawx'Os Chemical, Inc. 3100 4. Mennepin Avenue Minneapolis, MN 554,1 {fi1.7 3:i1-fi9l{3} Section 2 - Conn osition / Information on In redients Hazardos Ingredient ---� CA$�No�^---� -----Percent --------- Sodium- µ - hypochlorlte IasNa,0C) 7881-52-g 10-],5.6R Y +s Sodium Hydroxide 1,31D-73-2 Q.B� Ye" Section 3 - Hazards Identification Emergency Overlriew DANGER!-CORR05I� CRUSES SCJ!•{NS To ANY AREA, OF CONTACT, MAY BE �J4TAL Jr SWt1LLOWGD. ;;ARMV'01. IF INXALED. potential .Aealth Effects ------------------------ Inhalation: Excessive inhalation of v'apor9, mi.ats, or fumes may a81as0 bronchial irritation, cov9hing, labored brezithing, nausea, and pulmonary edema. Additional effe�;'rs ha'vo j,ocluded circulatory collapse amd confusion, delirium, coma. ingestion May cau;De eroai.on ui' the mucous membranes. Symptoms inClude vomiting, ri.rcu]at:ary collapse, confusion, coma., and death- May cause edema of pharynx, glotti.;, and lat:ynx and perforation of the esophagus or stomach. fEects are 1.018 damning at lower concentrations. Skin Contact: Contact may ca.use oeveyre irritation with blistering and eczema, especially at higher concept rat iaAa Eye Contact: Contact may cause severe irritation and damage, oapmcially at higher concentration, Chromic Exposure: n constant irritant to the eyes and throat, Aggrava .0D of Pre-existing ConditiOns! Persons with impaired rezpirmtory function may bC more susceptible to the e;ff#,�cts of the substance. Page 1 of 6 03/l 7/2004 11:72 1701462624/ hw v W"L), Sodium Y{ypda lorite rcviaedt 01/03/03 24 Hour Emergency Phone: CHEMTRAC 1.-800-424-9300 LAzone,Azone 15,Suffer Azooc) Section 4- First Aid Measures Inhalation: Remove to fresh air. if not breathing, give artificial respira,t'ioft. T.f brgsthing .i s di.fficul.t, give oxygen. Get medical attention immediately. Ingestion: If swallowed, DO NOT INDUCE VOMITING. Give large quant.itiev of water. Never Sigh@ anything by mouth to an unconscious person. Get medical attention immediately. Skin Contact: Immediately flush skin with plenty of water ter at least 15 minutos while remoui,na contaminated clothing and shoes. G®t medical attention a,mmedi,aate.ly. Wash Clothing before reuse. Thoroughly clean shoes before reuse. Eye Contact: Immediately flush eyes with plenty of water for at l.ezYSt 15 miquteS, )ATt i,n,g :tower and upper eyelids occasionally. Get medical attontj,on :immedii > ely- Note to Physician: Consider oral administration o;1 sodium th:eo4u.lg'ate solutions if sodium hypochJor:l,te ir, ingested. Do not administer neutra,11Zz ng substances since the resultant exothormit, reaction could further damage tissue. Endotracheal intubation could be noeded if gl.ott'it adoma9 compromises the a.arwdy. For individuals with significant i,D1?+llat,ion exposure, monitor alrteria.l blood gases and chest x-ray. Section 5 - Fire-Fightingy Measures NFPA Rating's: Health: 3 Flammability: 0 .Reactivity: 2 Fire. Not considertad to be a fire hazard. Substanco releases oxygen whan heated, which may increase the severity of an existing fire. Containers may rupture from pressure build- up. explosion: This solution ,is not C:onsider.ed to be an explosion hazard. Fire Fxtj.ngui,ahing Media: Use any means suitable for exting+zishing surrounding fire. Use water op,r,ay to co01 fire- exposed containers, to dilute liquid, and contra], vapor. Spec3,ol, Information: in the event of a fire, wear full protective clothing and NigSH-approved self-contained breathing apparatus with full, facepiece operated in the pressure demand or, Other positive pressuxo mode. Section 6 - Accidental Release Measuire$ Ventilate area of leak or spill. Wear appropriate personal protective equipment as specified in Section 0, isolate hazard area. Keep unnecessary and unprotected personne3, from entering. Contain and recover liquid when possible. Collect liquid In an appropriate Container ox absorb with an inert material (e, q. , vermi.CUlite, dry sand, earth,) , and place in a chemical waste container. Do not use coiWoustible materials, such faze "aw dust. Do not fl,tg4h to sewer! US Roqulations (CERCLA) requiro reporting spills and rel.easea to soil, water and air in excess of reportable quantities, The toll free number, for the US Coast Guard National Response Center is ;840) 424-8002. Page 2 of 6 r33/17/2004 11:22 1701462824/ Sodium Hypochlorite revised:01/03/03 24,Boar gmlergeT(cy Phone: CHEMTREC 1-ROO-424-F300 (A�onc, A�gve 1S,Svpar A7dne .� --• - �-� Section 7 - flandling and Storage Keep in ra tightly closed container, Stored in a cool, dry, ventilated area. FrotOct against physical damage. I:Rolate from incompatible substances. Containers of this material may be hazardous when empty since they retAin product residu+az (vapors, liquid) : observe all warnings and precautions listed £or the prodl)(,t- Sectioln S - Ex osure Controls /Personal Protection) Airborne Exposure Limits: Sodl un 1•iypochlorite: AXRA (WEEL) - STEL - 2 mq/m3 Sodium H.yd,roxidet No information available -03BA Permissible Exposure Limit SodS,u.m IypbCMlorite: (PEL) : 0.5 ppm (TWA) . I ppm (TZI-) as Ch).vrine Sodium Hydroxide: 2 mglm3 Ceiling --ACGIH T.hreshold Limit Value (TV) Sodium Aypocrilorit4: I ppm (TWA) . 3 Apm (STEL) as chlorine Sodium Hydroxide: 2 mg/m3 Cei.l.xng ventilation System: h system of local and/or general exhaust is recap vended to keep employee exposures below the Airborne Exposure Limits. Local exhaust ventilation is generally preferred because it can control the amissi.ons of the contaminant at its souXCe, preventing dispersion of it into the general. work area. Please refer to the ACGIN document, "lndustr.iael. Vent.il_ation, A Manual of Recommended practices", most recent edition, for detail.s. Personal Respirators (NTOSR Approlled) : if the exposure limit is exceeded, a full facepiece xespiratOr with an acid gas coot ridge may be worn, up to 50 times the exposure limit or the maximum use concentration specified by the appropriate regulatory agency or respirator supplier, wb'Lche-%rer is lowest. For emergencies or i.natances where the exposure levels arty not known, use a Full-facepiece poaitive-pressure, air-supplied respirator. WARNING: Air pub.fying respirators dry not protect workers in oxygen-deficient atmc+aphere:s. Skin Protection: Wear impe.rvioLus protective clothing, including boots, gloves, lAb coat, apron OX coveralls, as appropriate, to prevent skin contact. Cye Pr'ateCti,an: Use chemical safety goggles and/or a full faces shield where' splashing i„ ,possible. Maintain eye wash fountain and qu).Ck-drench facilities in work area. Section 9 - Ph deal and Chemical Pro erties Appearance; Boiling Point: Colorless to yellowish liquid- 40C (3.04F) Decomposes slightly Odor: Melting Point.: Ch7.orkne-like odor. -15F (12.5�) Solubility: Vapor Density 100t in water. No information found. Specific: Gravity: Vapor Pressure (mm Hg) : 1.2 (12.5�) Dependent on concentration PP: " 10 p1ge 3 of 6 03/17/2kfd4 11..'1.',I 1lp,aan�a�tir , ., . Sodium Hypoehlorite revised: 01/03/(13 24 Hour Emergcncy Phone:CREMTREC 1-800-424-9300 (Azone, A zonc 1�,5u er Azotae - Section TO - Stabiii and, ReactivitY Stability. Slowly d.eC0111 b3es on contact with air, Rate increases with the concentration r,nd temperoture. Exposure to sunlight accele.ratos decomposition. Sodium hypochlor.i.te becomes less COxic with age. Hazardous Decomposition Praducts: Emits toxic fumes of chlorins when heaters to decompositiOn. Sodium Oxide at high temperatures. Hoz,,ordous Polymerization: Will not occur. T'ncorpati.bi.lit ies: Amrraonia (chloramine gas may evolve) , amines, ammonium salts, aziridi,np, methaijol, phenyl, acetoni.trile, cellulose, ethyleneimi.ne, oxidizable metals, acids, soaps, and bisulfate„- Conditions to Avoid: Light, heat, incompatibles. Section U- Toxicological Inf'o.rmatiun Sodium Hypechlorite: No LD50/LC50 information found relating to normal routes of ocoUpatidnal exposi)r9- In'vestigated as a tuoorigen and mutagen. Irritation data: eye, rabbit, 10 mg - Moderate Sodiaun Hydroxide: ir.ri,tttion data: akin, rabbit: 500 mg/24H severe; eym rabbit: 50 ug/24H sevora; investSgated as a mutagen. --------\CanCez Lists\ _-- ___�__W M_-----_.»�� --_.. .. � ---. ...-------- ----NTP Carcinogen--- Ingr adlent Known Anticipated IARC Category ---------- T Sodium Rypochloritc~ (as fNaOGI) No No 3 (7651.-52-9) Sodium Hydroxide (3.310-73-2) No No Nona Section 12 - Ecological Information Znvironmental Fatah: No information found. tnvi.ronmental Toxicity: No information fotAnd. Section 13 - Disposal Considerations Dilute with water and flush to sewer if local ordinances allow, otherwise, whativor ca.r)noe be saved for recovery or recycling should be managed in an appropriate and approved waste disposal, facility. Processing, use or contamination Of this Product may change the waste management options. State and local dl$posal regulations may dif er frorn federal disposal :regulations_ biapose of container acid unused 4ontents in accordance with federal, state and local requirements. 0..w- Pagc 4 of 6 03/17/2004 11:22 1.7814628247 nw 4 v wrw:af luuly' Sodium HypoChlor.ite revised; 01/03/03 24 Hour Emergency Phone'CHEMTRCC 1-300-424-9300 (Azonc Alone l.�a Suf er Axnne) �. _. Section 14 Transport information U.S. oC5T proper nShipping Name: HYPOCHLORITE SOLUTION Hazard Clvss: 8 UN/NA; UN1791 Packing Group: 11T Section 15 �- R Mato Iiafarmation Inventory ,ta.+sus - Past ingredient-W--__- -.. .. ----- - �-.. --- T^QCA 'EC- .'span Hu.st.ral.la. Sodium Hypochlorite (acs NaOCI) (7681-52-9) Yes Yes Ye. Yes Sodium I-Iydxoxide. (1110-73-2) Yes Yes Yes Yes --------\Chemical Inventory Status - part 7_\---------------------------------- --Canada- - ent-----..m-----------------------_--------�-,-_ Korea 1�"aL NDSX� Phil Sodium Hypochlori.te (as Na0C).) (7681.-52-9) Yes Yes No yes Sodium Hydroxide (1310-73-2) Yes Yes No Yes -------\Federal_, State & International Requl.ations - Part 1\--- -------- -SARA 302- ------3A,P.A, 33.3--_.-_- Ingredient RQ TPQ List Chemical. Catq. ' NT'--J-WT^ Sodi-= flypochlorite (as ,I NaOC] No- NO-- No No (7691-52-9) 5oditun wydroxicle (1310-73-2) No No Yes No ------ -\P'Mderal, State & Trxternational Regulations - Pant 2\_.,,,-----,..... ---- -RCRA- -T!"CA- ingredient CERCLA P61 .33 8 (d) wJT - -- _~_- LL sodium Vypochlorite (as Naocl) 100 No No (7681.-52-9) Sodium Hydroxide (13-0-13-2) 1000 No No Chemi.c.11 WeaponP Convention: No TSCh 12 (b) : No CnT,A: No SARA 321./312; Cute: Yes Cliranic: No Fire: No Pressure: No atactivity: No (MiYturc / Liquid) Page 5 of G 03/17/2004 11:22 17014b2K/4i Sodium lfypochlorite revised: 01/03/03 24 Hour Lmergency]thane:CIM1 TRE,C 1-800-424-9300 {A.zonc, A"zonc'[5,$uper A,zone) . Section, 16 - Other Information _ Prepared 8y: Chris W. Gibson. Revimian 146te$: Vpdated section I and :;ecLion 3.4 Disclaimer; Please be advised that it is your, xesponsibi.lity to inform your employees of the hazards of this 5ulastmnce, to advise them of what these properties mean and be surd they understand expo5uro information. The i oiormatian present®d herein, while not guaranteede was prepared by cowplstent t.eehmi,c4„L personntl and is true and accurate to the best of our knowledge. No wdrzanty or gia;arantY, express or impli,ud, is made regarding performance, stability, or. otherwise. Thi,a information is net :intended to be all--.iocluBive as to the manner and conditions of use, handling, and storage. other factors may require edditiQnal, safety or, performance considerations. While our technical paraonnel will be happy to respond to questions regarding safe handling and tizse procedures, the har)d),in.g and use remai.no the responsibility of the customer. No suggestionN are intendedas, and should not be construed as, a recommendation to infringe art any existj.ng patents or to violate any Tcder4l, State, or local laws. Page 6of6 1 111%7 ill$"I41liwalkswor A is p�rraviaed for Emergency for �4- Hour your protection Assistance ��: Assistance.C�I LTD Cell; 904-241-1200 800�-424-9300 � t Pro-aeret - NFPA Ratings (SCale 0-4) QVAW-xnvwnw. sOWs,u, Health ; Fire=O; Reactivity'! Fluorosificic .Acid Section I Produet N*w* and Deseripfion Section ]C Per"Gal Protection Infan Cation Section Ya'1[ IffeW& wormatiom Section Iry Emergency and First Aid Procedures Section V Ingredients Section VY Physical, Data Section VIE[ ReactiAty SeCtkM VTU Fiore and Explosion wards Section TX Storage and Special Precautions Simon x Trawportat u Requirements Section )a Emergency Action - Spill or Leak MATERIAL SAFETY DATA SHEET Supp4W.LCI Ltd. 24 Hour Emergency Assistance: Chemtrec Il -8Q0 424-9300 Address:P,O.Box 49W0 Jacksonville Beach,FL 3224t)900© 904-241 -1200 Section. I PRODUCT NAME AND DESCRIPTION DOT Chemical Nsrme: Fluorosilicic Acid synorryms: HydroAuosilldr,Acid, Fluositickc Add, HeWuosilidc Acid Chemical t~WWV.. Inorganic Add Formlo: HOFe CAS Number, 16961-83-4 NtOSH Registry Number,V V 822-%W NOW NIA Indicates Not Applicable where sW m. Section 11 PERSONAL PROTECTION INFORMATION Respiratory Protection.A NIOSH approved cartridge respirator with full-faee shield.Cheaft c;wIMge should provide protection against-wid fumes,(Hydrogen Fluoride),For canowtrabons greater than 20ppm,a N105H approver self =jalned br'gettrbtg app4ralus wllti full-few Shield should be used. Eye and Face Protft ton:Use fight-Mng chemical splash goggles and a full-face shield.8 inch minimum.C,antad Wses should not be wnrn. Rand,Arm and Body Protection:Prevent contact with skin by use of add-proof clothing,&va and shoes.Use a NIOSH approved acid proof suit and boots where liquid or high vapor eonoentration is possible. Othor PratoGfivc Clothing and rquipmatrt:Frye wash and emsrgAnry shower F2dll6es should be available in handling area. Engineering Controls:General or fecal exhaust systems suftideat to maintain vapors below 2,fimglm3(as F), Section M HEALTH INFORMATION OSHA Pemoissibie Exposure Limit(PEL): 2,6mgl0(as F) ACGIH Threshold Limit Value(rU): 2.3mgtm9(as F) fW luorosiiicic Acid - MATEMAL SAFM DATA SHEET Page 3 of 5 l•.ist�ad i n ma fottoring-• Department of Transportation Hazardous•'Matedals Regulations(49CFR) Massachusetts Hazardous Substance List Toxic SubsWnGess Control Act Invantory of To*Substances(TSCA) OSHA Heafth Hazard Ctassi icattan: Corrosive primary Koule(s)of Enary:Eye and skin contact,inhalio0w. Symptoms of t xposure.- Acute:Uquid or vapors can cause severe Irritation and bums which may not be apparent tar hours_Can cause severe irritation to the lungs,nose and throat.It swWlow®d,can cause severs damage to throat and stomach. Chronic: Prolonged exposure could result in bone changes, corrosive effect on mucous membranes including ulceration of nose, throat and bronchial tubes,cough,shock,pulmonary edema,Fiuorosis.Wma and dea#i. Ag9mva W Medical Condition:Any skin condition and/or pre•axlsfing respiratory disease including asthma and emphysema. Toxic boa,LD.% 200 mglkg(Oral-Guinea Pig) Section IV EMERGF-NCY AND FIRST AID PROCEDURES Inhalation:Remove exposed person to an uncontamminatsd area immediately. If breathing has stopped,start ardcW respiration at once.Oxygen should be provided for an exposed person having diffrcvlly breathing(taut only by an authorized person)until exposed person is able to breathe easily by ttremsalves.Exposed person should be examined by a physician. Eye Contact RUSh eyes for at least 15-Minutes with Iatge zrnounts of water.Eyelids should be held apart during the flushing to insure contact of wutor with all occassible tissue of the Qyes and tide.Medical attenfirn Ahould be given as soon as possible. Skin Contact:Exposed person should be removed to an uncontaminated area and sub)eoted immediately to a drenching shower of water for a minimum of 15 to 20 minutes,Remove all contaminated clothing whie under shower.Medical attention should be given as soon as possible for all burns,regardless of how minor they seem. Ingestion; If consalouS,give,the exposed person large quantities of water immediately to diluto the add. Do NQT Induce vomiting. Milk may be given for its scathing affect.A physician should be Contacted immediately, Nrft to physician:Beware of late onset of pulmonary edema for up to 0 hours.Treat severe twins similar to NydroHuoric Add exposure. SAC l0 INGREDIENTS Gomposttlon Percentage HzSiFe 25,0 1 2% Hz0 75_0 + 2% i=luomsiiicic Acid w MATERIAL SAFETY DATA SHEET Pa e 4 of 5 Section V PHYSICAL DATA, Boiling Point 222 n F (105'C) Freezing Point 4°F(-15.5°C) vapor.Pmsum Om NO 24 @ 770 F Speahic Gravity (H:0=41.a� � 25� Vapor Density(Air a 1). NIA PerWd VolaWa by Volume, NIA NIA S�oluhility in water Complete Evapotation [late: Furnir� l i uid mowwlar weight 144.08 Physical Stabe: 1p,29lbslgal 25Wo PH(lyd.soluuorny: 1.2 Bulk Donnity: Appearance aqd Odor: Water white to straw yellow,burning fiquid,wtih pungent odor, Section V11 REtCTIVITY stabiiityr,Stable, HCMrdous Po"*200n:,W+ill not oocur. Dondrdons and Maur►Avoid:Mebt,glass,atonewrare,alkali tiara 222and �ood omits highly toxic and corrosive fumes Of}iydrogen Fluoride, Hazardous DecornposHl►on Products;When heated to decompo ' ( F}� Sika Tatrafluoride anti Hydrogen GaO,- Section VM F OON HAORMOS Flash Paint and MOhod Used: NIA !Wnvmabie limits-%Volume in Air. tower NIA upper NIA Eadinguishirwyt Nledla ll cent whirh is Appmpriata fru surrounding fire. Special p1re Fighftg Procedures and pMcautlons:Wear NIOSH approved self_mntalned acid gaits. Auto Ignition Twroemture:NIA }C£te GAnt3iflEf Cvdl with Unusual Fire and Explosion Hazards:Reacts with many metals to produce flammable and explosive hydra2r1 ga9. P water,using fog noafes,as decomposition vAll occur above 222OF and produce to)ac and wmive fumes of fluorides. Section. IX STORAGE MD SPECIAL PRE,CAUTIaNS Handling and Stedrig Precautions:Store in conUners in cool,dry,well ventilated aloe anyftorn souns usbblee so f h ando or!Ohion.perm st"In glass or stoneware.use non-s'paridng tools.Keep separate trom alkali metals,orddOng act Ventilation:Provide adecivate genemi and/or fecal exhaustio maintain vapors below 2.5mgW(as F). Other Premrfions;Do not Inhale fumes and r kn ent ski o handling If ��inbbng odor can be detDr, wing over-exposed. Eye wash and safety shower should be availableall Fluorpsilicic Acid - MATERIAL SAFETY DATA SHEET Page 5 of a action TRANSPORTATION REQUIREMENTS Dot' Proper Shipping Name: Fluorosibc Acid Packing Group: It. DOT Hazard Ctass: 8 (Corrosive) Subskkry Hazard Class: NIA ldentiiricad on Number. UN 1778 Placarding Requirement C.onnsive EPA HamWous Substance: No Reportable Quay W. NIA RCRA St dms of Unused Material V Discarded: Not listed. Hazardous Waste Number: Not listed. Waste Disposal Method:Disposer must comply notch federal,stale,and local disposal or discharge laws, Additiomd Cornmef t ; For International transportation, Nuorosilloic Acid is regulated by the International Maritime Organization(11010)and the Intsmational Air Transport Association (IATA) for vessel and air movement as a Class 8, Packaging, marking, labeling and shipping paper descriptions must precisely reflect the regulation for export movement. Section X1 EMERGENCY -ACTION - SPILL OR LEAK Frnergency Action: Keep unnecessary people may.,Stay upwind,keep out of low areas.Isolate hazard area and deny entry.We recommend that the user establish a-spill prevention, control and rxnrnwrmeasure plan.This plan should Include procedures for proper storage as well as containment and dean-up of spills and leaks_The procedures should conform to safe practices and provide for proper recovery and disposal in "^ accordance with federal,state and kx;al regulation. Contact Chemtrec at 1-aOD424 93W for 24-hour emerWcy assfstaitt4s, Small Spills:Any personnel in area should wear a NIOSH approved air supplied add suit.blke area to contain material.Do not allow solution to enter sewers or surface water.Neutralize the spill with water and line(hydrated lime). Take up with sand or non-combustible absorbent material and place in rxmtainers for later disposal. Provide ventilation and be wary of hydrogen generation upon reaction with some metals_ Contact Chemlrec at 1-800-t24-9300 for 24fiour amargency assistance. Large Spills:Contact Chemtrec at 1-800-424-9300 for 24-hour emergency assistance,Any personnel in area should wear a NIOSH approved Bir supplied acid suit Dike area ahead of spill to contain material. too not allow solution to enter sewers or sul=water. Neutralize the spill with water and lime(hydrated lime). Provide 'ventilation and be wary of hydrogen generation upon reaction with some metals. Notify the National Response Center,if required, w RMLOB The information presented herein Is hasW on data considered to be accurate and that reflects the requirements of the OSHA Hazard Communication Standards in effect as of the date of preparation of this Material Safety Data SheeL However, no warranty or representation, express or implied,is made as to the a=racy or completeness of the foregoing data and safety intortrtatian, In addiilon,no responsibility can be assumed by vendor for any damage or injury resulting from abnormal use:from any failure to adhere to recomnm dad practices, or from any hazards Inherent In the nature of the product, RevlsW March IM by Gustavo R.N&w Process Engineer