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HomeMy WebLinkAbout17 - Design Report - Rosa Way - Pavement PAVEMENT DESIGN REPORT ROSA WAY Prepared for: Rosa Construction, Inc. 125 Central Avenue, Bozeman, MT 59718 Prepared by: r Engineering and Surveying Inc. 1091 Stoneridge Drive • Bozeman, MT 59718 Phone (406) 587-1115 • Fax (406) 587-9768 www.chengineers.com • info@chengineers.com In r, Project Number: 16723.1 �, EJR" April 2017 PAVEMENT DESIGN FOR LOCAL STREETS WITHIN SUBDIVISION PUBLIC RIGHT-OF-WAY SOIL CONDITIONS On June 7 and 8, 2004, two test holes were excavated by SK Geotechnical with a hollow stein auger drill rig in the vicinity of the proposed future roadway to be known as Rosa Way. The subsurface conditions in the vicinity of the interior roadway generally consist of an upper soil horizon of an 11 to 24-inch layer of organic clay with sand and roots. This layer was noted as being of low plasticity,dark brown and rather soft. Below the topsoil and root zone a 2 to 2.6 foot thick layer of lean clay with sand was encountered. This layer was described as having a medium plasticity, some roots, dark brown in color, moist to wet and soft. The layer was also labeled alluvium in the boring log. Underlying the above layer a poorly graded gravel with sand was encountered. This layer is described as being a fine to coarse-grained, dark olive brown, water bearing dense alluvium. Groundwater was also encountered at depths ranging from 2.5' to 4 feet below the ground surface. Laboratory tests were performed on the silty-clay material below the topsoil to estimate the California Bearing Ratio (CBR) and are provided in the geotechnical report from 2002 submitted by Allied Engineering for Laurel Glen Subdivision. The CBR determined by Allied in this report is approximately 3. Although the CBR reported in 2002 was observed in the subdivision to the west it is assumed that soils on the Rosa Apartments site are similar. The CBR value used for this report, however, is 1.0, which is a conservative estimate based on previous field experience of C&H Engineering while working on adjacent subdivisions. STREET DESIGN Criteria for design: Bozeman Municipal Code, Section 38.24.060 and City of Bozeman Design Standards and Specifications Policy, Addendum No. 4, Section IV.G: pavement thickness design will be based on the current AASHTO Guide for Design of Pavement Structures, or the current Asphalt Institute Manual Series No.I (MS-1). The design shall be based on a minimum 20-year Design Report-Page 2 of 6 performance period traffic volume, with the minimum design lane based on a minimum of 50,000 ESAL. According to a recent traffic study conducted by Abelin Traffic services, the estimated traffic generated by full build-out of Rosa Apartments is expected to be approximately 1290 vehicle trips per day(VPD) during the average weekday. Rosa Way is a proposed public roadway to be located in a public utility and access easement. This roadway contains two driving lanes (one in each direction) so the number of trips per day is divided in half to calculate the ESAL value for each lane. 1290 VPD was used in this calculation, however, in reality the actual trips on Rosa Way may be much less as there is likely to be equal usage of the east and west entrances to the site and as such the actual vehicle trips could be assumed to be half of the above estimation. 1290 VPD was chosen as a conservative number for the purposes of designing this roadway section. Average daily traffic per lane equates to 1290/2 = 645 vehicles per lane per day (vplpd), which equates to 645 vplpd x 365 days/year=235,425 vehicles per lane per year. The following assumptions were made while calculating the Total ESAL: 2% of the AYT will consist of heavy trucks or buses Growth rate =4% over 20 years 2000 lb axle load for cars, and 10,000 lb axle load for trucks. 2 axles per vehicle Based on 2%of the traffic being trucks/buses,this yields 230,717 cars per lane per year, and 4,709 trucks/buses per lane per year at full build out. Traffic Estimate for Local Streets within Subdivision Vehicle Type Vehicles Growth Design Vehicles ESAL Factor Design per year Factor (20 years) ESAL (4%,20yrs) 0.0002*2 = Passenger Car 230,717 29.78 687,0737 7,126 0.0004 Design Report-Page 3 of 2 axle/6 tire 4,709 29.78 140,219 0.08+.08=0.16 22,435 truck/bus Total ESAL 25,183 The calculated estimate of the equivalent 18,000 lb Single Axle Load (ESAL) =25,183 The calculated ESAL is less than the minimum 50,000 ESAL design requirement. Therefore, ESAL=50,000 shall be used for all calculations. For this report, a CBR= 1 was used to give a more conservative sub-base thickness based on field experience gained by C and H Engineering during construction of adjacent subdivisions. CBR can be related to the subgrade Resilient Modulus MR by the following: (Sec. 3.5.4, Highway Engineering Handbook, McGraw Hill, 1996) Subgrade Resilient Modulus MR(psi): MR= 1,500 CBR(Shell Oil Co.) This value used by Asphalt Institute. MR= 5,409 CBR""' (United States Anny Waterway Experiment Station) MR=2,550 CBR"" (Transport&Research Laboratory, England) With CBR= 1.0 MR= 1,500 CBR= 1,500 (1) = 1,500 psi MR= 5,409 CBR0-"1 = 5,409 (1)0.7 11 = 5,409 psi MR=2,550 CBR0.64=2,550 (If64 =2,550 psi Use most conservative value= 1,500 psi USING THE AASHTO METHOD OF FLEXIBLE PAVEMENT DESIGN The AASHTO method utilizes a value known as the Structural Number (SN) which relates the below variables to the wear surface, base, and sub-base depths. Design Report-Page 4 of 6 Structural Number Equation(EQ 1): to APSI log W18 = ZRSo + 9.36[log(SN+ 1)] - 0.20+ g .7 + 2.32logMR - 8.07 0.40+ 1094 (SN+ 1)5.19 Variables: 1. ESAL(W18) = 50,000 2. Level of Reliability(ZR)_-0.841 used for Local Roads based on 80%reliability from Part I, Table 4.1, and Part II, Table 2.2, AASHTO Guide. Level of reliability is based on the cumulative percent of probability of reliability with a standard nonnal distribution. 3. Standard Deviation (So) = 0.49 for flexible pavements. See Part I, Sec. 4.3,AASHTO Guide. The standard deviation is the statistical error in the estimates for future values within the formula. Typical values range from 0.40-0.50 for flexible pavements, with a value of 0.49 used to ensure a conservative solution. 4. Serviceability Loss (OPSI) =2.2 for Local Streets. The designed allowable deterioration of the roadway is represented by the serviceability loss. A new road is usually assigned a serviceability index of 4.2 and the final index is based on the type of roadway. Local streets are nonnally allowed to deteriorate to 2.0. The resulting difference in the initial to final indexes is the total serviceability loss. 5. Soil Resistance Modulus (MR) = 1,500 psi Solution: using(EQ1), the SN for Local Streets = 3.91 Pavement Design Equation(EQ2): SN = a1D1 + a2D2M2 + a3D3M3 I 1. Layer Coefficients: al =0.44 (Hot-mix asphalt concrete) a2 = 0.14 (Base Course- 1 %2" minus crushed gravel) a3 =0.11 (Sub-base Course- 6" minus crushed stone) Design Report-Page 5 of 6 2. Drainage Coefficients: m2 = 1.00 (good drainage 5-25%) m3 = 1.00 (good drainage> 25%) % of time base & sub-base will approach saturation 3. Layer Depth Assumptions: Dr = 3"for Local Streets D2= 6" for Local Streets Solution: using the values given for D1 and D2, and solving(EQ2), D3 = 12.22" for Local Streets Use a standard street sub-base section of 6"on the Local Streets. This results in an asphalt section of 3", a base course of 6", and sub-base course of 15" for the Local Streets. Design Report-Page 6 of 6 Project# 16723.1 Title: Rosa Way-Local Roads To solve for minimum required Sub-Base depth,we first need to calculate the Structural Number(SN). Calculating SN can be accomplished by formula or graphically(AASHTO Guide for Design of Pavement structures) Required Values For SN Calc Wl$ (ESAL) Equivalent Single Axle Load R(%) Probability serviceability will be maintained over the design life(R is used for graphical solution) ZR Probability serviceability used in numerical solutions(Equated to R by table below) So Standard Deviation in estimates for ESAL,typically 0.30-0.50 dPSI Serviceability loss over design life MR Soil Resistence Modulus of subgrade soil EQ 1: log APSI log W1B= ZRSo+ 9.36[log(SN+ 1)]— 0.20+ 2.7 1094 + 2.32►ogMR— 8.07 0.40+ SN+ 1 s.iv Equivalent Single Axle Load ADT Peak A.M. Peak P.M. Total 1290 AYT 235425 (per lane) Assumptions: 2 %of AYT Consisting of Heavy Trucks 4 %over 20 Years Growth Rate Lb/Axle 2000 for cars Lb/Axle 10000 fortrucks Initial SN 5 AASHTO tables for ESAL Factor are based on SN and above listed axle loads Vehicle Type Vehicles Per Year Growth Factor Design Vehicles ESAL Factor Design ESAL (4%,20 years) (20 years) Passenger Car 230716.50 29.78 6870737 0.0004 2748 2 Axle/6 Tire Truck 4708.50 29.78 140219.13 0.16 22435 Total ESAL 25183 or Use Minimum Value of 50,000 Level of Reliability(R and ZR) R to ZR Conversion Chart R _.._ ZR 90 - - --1.2820 95 -1.6450 97.5 -1.9675 99 -3.0800 R(%)= 80 (local) ZR= -0.841 Standard Deviation(So) So=1 0.49 Serviceability Loss(APSI) Road Type vs.TSI Present Serviceability Index(PSI)= 4.2 Highways 3.0 Terminal Serviceability Index(TSI)= 2.0 Arterials 2.5-3.0 Local Roads 2.0 APSI 2.2 Resistance Modulus(MR) CBR 1lDetermined on basis of soil analysis MR= 1500 Shell Oil Co. (Should not be used for CBR>10) MR= 5409.00 U.S.Army Waterway Experimentation Station MR= 2550.00 Transport&Research Laboratory,England Use most conservative value of the three methods to calculate MR C_1500.00 Structural Number(SN) SN= I 3.504382263 Calculated by EQ 1 Once SN is determined,the thickness of the wearing surface,base,and subbase layers can be determined by EQ 2. EQ 2: SN= a1D1+ a2D2M2+ a3D3M3 al,a2,a3 structural layer coefficients of wearing surface,base,and subbase M2,M3 drainage coefficients of base and subbase Dl,D2,D3 thickness of wear surface,base,and subbase in inches Structural Layer Coefficients(a) Pavement Component Coeffiecient Wearing Surface Sand-mix asphaltic concrete 0.35 Hot-mix asphaltic concrete 0.44 Base Crushed Stone 0.14 Dense-graded crushed stone 0.18 Soil cement 0.2 Emulsion/aggregate-bituminous 0.3 Portland cement/aggregate 0.4 Lime-pozzolan/aggregate 0.4 Hot-mix asphaltic concrete 0.4 Subbase Crushed Stone 0.11 a,= 0.44 (Hot-mix asphaltic concrete) a2= 0.14 (1 1/2"Minus crushed gravel) a3= 0.11 (6"Minus crushed stone) Drainage coefficients(M) M2= 1.00 Good Drainage M3= 1.00 Good Drainage Layer Thickness Di= 3 Assumed(in inches) D2= 6 Assumed(in inches) Solve for D3 12.22