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HomeMy WebLinkAbout17- Change Order 2 - Montana Civil Contractors, Inc. - 5.3 MG Water Storage Tank Project CHANGE ORDER No. 2 DATE OF ISSUANCE October 10th,2017 EFFECTIVE DATE Upon Owner Authorization OWNER City of Bozeman CONTRACTOR Montana Civil Contractors,Inc. Contract: Dated May 5',2017 Project: 5.3 MG Water Storage Tank OWNER's Contract No. ENGINEER Robert Peccia&Associates ENGINEER's Contract No. 14702 You are directed to make the following changes in the Contract Documents: Description: 1) Coring pipe penetrations for air release vaults is an increase of$265.94. 2) Time and materials for pipe realignment is an increase of$4,000.00. 3) Removal of 5' of clean compacted structural backfill around tank perimeter is a decrease of$27,000.00. 4) Change to flow meter vault is an increase of$11,500.00. 5) Change to ASR mitigation for change to concrete mix design is a decrease of$25,000.00. 6) Time extension: 10 calendar days for change order related work and 7 weather calendar days= 17 total Reason for Change Order: Changes during construction to the contract. Attachments:None CHANGE IN CONTRACT PRICE: CHANGE IN CONTRACT TIMES: Original Contract Price Original Contract Times: Substantial Completion: 300 calendar days $7,665,349.00 Ready for final payment: (days or dates Net(Increase)from previous Net change from previous Change Orders No. 0 to No. Change Orders No.0 to 1: 1 Substantial Completion: No Change $2,885.00 Ready for final payment: (days) Contract Price prior to this Change Order: Contract Times prior to this Change Order: Substantial Completion: 300 calendar days $7,668,234.00 Ready for final payment: (days or dates Net(Decrease)of this Change Order: Net(increase)this Change Order: Substantial Completion: Seventeen calendar days(17) ($36,234.06) Ready for final payment: (days) Contract Price with all approved Change Orders: Contract Times with all approved Change Orders: Substantial Completion:317 calendar days $ 7,631,999.94 Ready for final payment: (days or dates) Contractor certifies and agrees that there are no additional costs or claims for extra work,additional time,delays or omitted items, of any nature whatsoever, associated with the subject change order items, except as identified and set forth herein and unless expressly stated otherwise in the Change Order. And further,that the price agreed-upon herein represents the full st and value for the subject work performed and the materials supplied under the terms of c ract and that rk quantities and value were properly determined and are correct. O 2 CONT T R( thorized Signature) Da e RECOMMENDEDb _�+1nk-cA/ BY: APP VED B ! /0l/lI l lam` l 7 (f,NGINEER- Sig ature) Date OWNER(Authorized Signature) Date CHANGE ORDER FORM Pagel of 2 CHANGE ORDER INSTRUCTIONS A. GENERAL INFORMATION This document was developed to provide a uniform format for handling contract changes that affect Contract Price or Contract Times. Changes that have been initiated by a Work Change Directive must be incorporated into a subsequent Change Order if they affect Price or Times. Changes that affect Contract Price or Contract Times should be promptly covered by a Change Order. The practice of accumulating Change Orders to reduce the administrative burden may lead to unnecessary disputes. If Milestones have been listed in the Agreement,any effect of a Change Order thereon should be addressed. For supplemental instructions and minor changes not involving a change in the Contract Price or Contract Times, a Field Order should be used. B. COMPLETING THE CHANGE ORDER FORM Engineer normally initiates the form,including a description of the changes involved and attachments based upon documents and proposals submitted by Contractor, or requests from Owner,or both. Once Engineer has completed and signed the form, all copies should be sent to Owner or Contractor for approval, depending on whether the Change Order is a true order to the Contractor or the formalization of a negotiated agreement for a previously performed change. After approval by one contracting party,all copies should be sent to the other party for approval. Engineer should make distribution of executed copies after approval by both parties. If a change only applies to price or to times, cross out the part of the tabulation that does not apply. CHANGE ORDER FORM Page 2 of 2 ROBERT PECCIA & ASSOCIATES Mal October 27, 2017 Bob Murray—City Engineer City of Bozeman Public Works 20 East Olive, P.O. Box 1230 Bozeman, MT 59771 RE: 5.3 MG Water Storage Tank—Change Order#2 Summary Bob, Please see the Summary of Change Order#2 below. Item #1 —Coring;for Air Release Vaults: RPA reviewed the air release vault submittals and assumed that the contractor was going to core the 6" pipe penetrations in the field. Piping was clearing shown on Sheet C-14. There were no indications on the contractor's submittal for the piping leaving the air release vault. We only recommend $265.94 for this item. Item#2—T&M for Pipe Re-alignment: RPA feels that this pipe re-alignment was caused in part by working with the contractor/supplier to save money on coupling and fittings. In our review of the submittal, it was not clear from the dimensioned profile that there was a conflict. We feel that only half of the requested cost is warranted in a change order, or$4,000.00. Item#3 -Removal of 5' of Clean Compacted Structural Backfrll Around Tank: RPA agrees with a credit to the City of-$27,000.00 to remove the compacted clean structural backfill from around the tank. This gravel was not needed with the Miradrain 6200 Drainage Panels around the tank. Item #4 -Change to Flow Meter MH:RPA agrees with this item for$11,500.00 and 1 calendar day is warranted for a change order for the flow meter manhole change. The new flow meter MH will provide additional room to work and access door,to avoid classifying the manhole a confined space. Item#5—ASR Mitigation: RPA agrees with a credit to the City of-$25,000.00 for ASR Mitigation Addition to Concrete Mix Design. Additional ASR Mitigation was going to be needed if concrete was supplied by Bozeman plants, but the contractor decided to use a Livingston supplier instead, allowing less ASR Mitigation. Item #6 - Time Extension: 10 calendar days C.O. work+ 7 weather calendar days= 17 extra calendar days Please call me if you have any questions. Sincerely, ROBERT PECCIA&ASSOCIATES Chris Hayes, P.E. Project Manager 2 1 P a g e Request for information RFI-001 TANKS - v To: MONTANA CIVIL CONTRACTORS INC Project: 5.33 MG RESERVOIR,BOZEMAN,MT Contact: Owen Strods Job No: 1102-01 From: DN Tanks, Inc. Date: 06/06/2017 Contact: Tyler Inderwiesche Required: 06/13/2017 Subject: ASR Mitigation Request: DN Tanks is proposing to utilize 25%fly ash in each of its concrete and shotcrete mixes in lieu of lithium to mitigate the potential for alkali-silica reaction(ASR).DN Tanks has been informed by its intended concrete supplier,Fisher Sand and Gravel,that the use of 25%fly ash in the concrete mix has a low potential for deleterious expansion due to ASR per ASTM C-1567"Determining the potential for Alkali-Silica Reactivity of Combinations of Cementitious Materials and Aggregate"(See attached test results in conformance with ASTM C-1567).Fisher Sand and Gravel also noted that they commonly use 25%fly ash in their concrete mixes in lieu of lithium with great success in mitigating ASR.In addition,DN Tanks has successfully used aggregates from Fisher Sand and Gravel's Livingston Pit(the same source intended for use on the 5.3MG Bozeman,MT Tank)with fly ash in lieu of lithium on the"Fishing Bridge Tank"in Yellowstone,WY in the summer of 2015.Please confirm that the use of 25%fly ash in lieu of lithium in the lank concrete and shotcrete mixes is acceptable.If the use of 25%fly ash in lieu of lithium is approved,DN Tanks will provide a credit of$25,000 back to the owner. Suggestion: Answer: Answered By: Date: Signed: Distribution: This memorandum is intended to the use of the recipient only if you have received this memorandum in error. Please notify the sender and dispose of this document J=MTflNq1NEER1NG R A T O R I E S C o n s t r u c t i o n M a I e r i a 1 s T e c h n o I o g i e s G e o t e c h n i c a I , E n v i r o n m e n t a l , & Materials Engineering/T e s t i n g/ R e s e arch August 23,2014 Knife River 5450 West Gowen Rd. ASTM C-1567, Determining the Potential Alkali-Silica Reactivity of Boise,ID 83709 Combinations of Cementitious Materials and Aggregate Project#6550 Project:ISA Lake Bridge Identification: Date Cast: August 7,2014 Coarse Agg Source: Livingston Pit Percent Coarse Agg. 60% Fine Agg Source: Livingston Pit Percent Fine Agg. 40% Cement Source&Type Holcim V Test Type: Fly Ash Source: Coal Creek Curing Temp.= 176+_3.6F Fly Ash Percentage: 25% Replacement Total Alkali(Na20)= 1N Water/Cement Ratio= 0.47 Lab#: 437301 Age in Age in Percent Date Days NaOH Change Specification Measured 2 0 0.00 9-Aug 7 5 0.02 14-Aug 12 10 0.04 19-Aug 16 14 0.08 0.1 23-Aug 0.12 0.10 0.08 0.06 0.04 0.02 0.00 0 2 4 6 8 10 12 14 16 Sincerely, 4_jg�) Manager 11 ' Montana civil Contractors Inc. P.O. Box 1019, Belgrade, AIT59714 inviv.monhanncnvil.com T: 106-388-1740 F:406-388-5105 Project: 5.3 MG Water Storage Tank Date: August 29, 2017 Dear Chris, In reference to our conference call on 8/16/2017 and upon request for RPA, below is the information, details and compensation requests for the following items below for your review. Item one refers to the 3" structural and 1" leveling course that was placed under the foundation of the tank. To start, per the bid plans and drawings from SK geotechnical, it was intended that the 3" structural fill was to be placed in lifts, and compacted to 100% in an area from the center of the tank to 105.5 Ft from the center of the tank or better described as the edge of the foundation footing. The angle of repose was to then have a slope of.5/1 down to the 5175 Ft subgrade floor elevation. This is what MCC had accounted for in the bid, per the drawings. Upon installation, it was mutually agreed between MCC and the onsite field representative, that the edge was to be move out past the 105.5 FT point to account for a more stable footing edge that would result in a better product. The edge was built out several feet, in some places out to 113 Ft from center, and then stair stepped up with the backfill of native sub soil. This equated to an increase in the amount of 3"that was placed onsite vs. what had been bid. Additionally, the design plans also showed a 1% slope from the center of the tank to the outside of the footing edge. During the middle of the backfill operations, the slope was increase to a 1.5% slope per talks with DN tanks and engineers. This too led to an overrun in the amount of 3"gravel to be placed vs what was bid. In addition to the 3"structural, MCC also had an overrun in the total quantity placed of 1" structural leveling course compared to what had been accounted for in the bid. During placement, MCC had accounted for placement and compaction of 1"to go to the 105.5 mark and then slope off per DN tank plans. After placement and during finish work, MCC was informed by DN tanks that they would need an additional 2 FT of compacted edge to support their forms. This additional 2 FT was not accounted for and required additional material. Essentially, MCC had bid the structural backfill based off of the bid drawings that had the subgrade floor elevation at 5175 FT and a finish floor elevation of 5182 minus the 6 floor slab giving the total depth of 6.5 FT with a 1% slope to the outside. MCC bid the quantity of this at these dimensions plus 20%to account for roughly 10,500 CY of combined 3"gravel and 1" gravel. After completion of structural backfill operations and placement of material hauled onsite, MCC placed roughly 12,600 CY of combined 3" and 1" gravels. Respectfully, MCC requests compensation for the additional 2100 CY at the additional fill bid item unit price of $33/CY. This would cover the cost of the procurement of said gravels, placement, compaction, finishing, QC, overhead and taxes. In addition to the compensation, its estimated that an additional 5 calendar days were used up to complete this task. With that, MCC respectfully asks that these 5 calendar days be recuperated into the contract time. • 2100 CY at$33/CY: $69,300.00 FIl ' Montana civil -�'"' Contractors Inc. Item two is in regards to the 30mil PVC liner that was placed under the 1" structural leveling course. To begin, after award, it was brought to MCC's attention by DN tanks, that the form stakes that they were to use for the footing forms were going to penetrate the 30 mil liner that was designed to go out to roughly 113 FT from the center of the tank and only be about 6" to a 12" below the foundation footing. The stakes were to be driven roughly 2 FT into the ground thus damaging the liner. It was then during installation, that MCC decided that the only suitable course of action was to leave the liner short at 107.5 FT from the center of the tank, 2 FT past the foundation footing edge and what was believed to be enough to account for the 105.5 FT compaction and angle of repose of the gravels. The liner subcontractor would then remobilize after completion of the tank and weld on the remaining liner. Since the tank had been designed by DN tanks and that there had been design talks before the pre-bid between DN tanks and RPA, MCC's feels that it was a design issue to have the liner installed to the full 113 FT mark initially before the tank was to be constructed as shown in the bid drawings. Additionally, after the liner was installed and cut the 107.5 FT mark and since DN later on required additional gravels to be placed on the footing edge to account for their foundation forms, the liner at the 107.5 FT mark was thus covered by the 1" compacted gravels. This will now lead to additional efforts by MCC crews and the liner subcontractor to recover the liner edge, weld and place the remainder of the 30 mil PVC liner. Additionally, the liner subcontractor had to add additional material to secure the PVC liner to the pipe blocks. The bid had been based of the C-5 drawing which shows the liner going over the pipe blocks with no vertical concrete collars, thus just requiring pipe boots. Though the detail does show a riser detail, both sheets still contradict each other and lead to confusion thus the cause for the misinterpretation. The submittal supplied by the liner subcontract had also been approved by engineers. That being said, MCC believes it only to be fair to be compensated for the additional cost incurred by MCC from the subcontractor as well as for the additional mobilization and time required to uncover and re-weld to the existing liner. • Additional Batten Attachments: $1,500.00 • Additional Mob: $3,500.00 • Additional Welding and Repair: $2,300.00 • T&M to uncover liner edge: $4,500.00 Item three is in regards to the air release vaults. Upon receiving the shipment of the vaults from Forterra, it was noticed that the top barrel sections did not have the block out required to allow for the penetration of the 6" piping for the air vacs. In the submittal provided by Forterra, nothing had been mentioned of the missing holes per the engineer's transmittal and approved re-submittal. Since this was missed by both MCC and the engineers who subsequently hold the reviewing and approval power, MCC believes that it only be fair that the cost to core the two holes be shared between MCC and the owners. • Coring of 2 ea 12" Dia Holes: $531.87/2 = $265.94 Lastly, during the bidding process, MCC's chosen pipe supplier spoke directly to RPA design and project engineers about the approval to use the flex ring restrained ductile iron pipe. After receipt of award, American pipe furthermore, worked directly with RPA to tweak the design 1 Montana civil Contractors inc. of the pipe that was to better suit the project and provided a better end result. A small stationing change was also discussed and designed between American and RPA to fix a bust in the design/bid drawings. This revised design was then submitted and approved by RPA and then installed per that design. Upon conclusion of the installation and the backfill surrounding, it was brought to MCC's attention that the vertical rise of the pipe was to interfere with DN tanks wire strand machine. It was under MCC's impression that all the pipe drawings had been accepted and approved thus meaning everything was to clear, especially since DN tanks had been involved in the design of the tank well before the bidding process. However since the clearance was to be of an issue and that time was of the essence to remediate the issue, MCC put in nearly two days of time as well as materials to realign the inlet and outlet pipes to give DN tanks the clearance needed. That being said, MCC feels it only appropriate to request compensation for the time and materials put forth to roll the 45* bends and re-align the pipe alignments. The two pipe adjustments above took a total of 2 calendar days, 1 per each, in which MCC also respectfully asks be added back to the total contract time. • T&M for Pipe Re-alignment: $8,000.00 In conclusion, with the above mentioned items that have been addressed, it is MCC's belief that these are fair and honest requests for compensation of these unforeseen changed items and circumstances. It is by no means MCC's intention to nickel and dime the engineers and owners. It is our sole goal to provide a product that meets and or exceeds the expectations and to build a superior quality product. In addition to the items discussed above, encompassed below, are the two price changes associated with the change in design for the flow meter access vault as well as the revised design of the ring drain system. Each item has been priced according to the design provided by RPA. • Item one: Price is an add on to bid item 2 (5.3 MG Concrete Tank) 2n under the schedule of values provided by MCC to RPA. This price is to be added to the current $113,139.54. With this item, MCC requests an additional 4 days be added to the calendar day contract time. Revised Ring Drain Add on: $49,000.00 • Item two: Price is an add on to bid item 8 (Flow Meter MH) 8d under the schedule of values provided by MCC to RPA. This price is to be added to the current$60,000.00. With this item, MCC requests an additional 1 day be added to the calendar day contract time. Revised Flow Meter Manhole Add on: $11,500.00 Montana civil �- Contractors Inc. All in total, adding in the $27,000.00 credit for the deduct of the 5' clean gravel structural fill around the outside diameter of the tank and the $25,000.00 credit for the ASR mitigation addition to the concrete mix designs, all said above items totaled together come to the following total below along with the requested time extension to be added to the contract calendar days. Change Order#2 $97,865.94 Time Extenstion request: 12 contract calendar days Weather Day Addition: 7 contract calendar days Sincerely, Owen Strods Montana Civil Contractors